00ft. INDUSTRIAL AIR HOSE REEL Owner’s Manual WARNING: Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.
Thank you very much for choosing a Klutch product! For future reference, please complete the owner’s record below: Serial Number/Lot Date Code: ________________________________ Purchase Date: ____________________________________________ Save the receipt, warranty, and this manual. It is important that you read the entire manual to become familiar with this product before you begin using it. This industrial hose reel, with item number 49593, is designed for certain applications only.
Table of Contents Intended Use .......................................................................................................................................... 4 Technical Specifications ...................................................................................................................... 4 Important Safety Information ............................................................................................................... 5 Specific Operation Warnings .......................
Intended Use This reel incorporates metal forms to ensure strength and function equally well in both mobile and permanent-mount situations that are suitable for a variety of heavy- duty applications in the mining, construction, service, and marine industries. The industrial-grade reel includes: hose with a maximum 300 PSI working pressure, automatic rewind, and easy installation on a wall, floor, or ceiling. The reel features an adjustable guide arm that allows for a variety of mounting orientations.
Important Safety Information Read and understand all instructions. Failure to follow all instructions may result in serious injury. The warnings, cautions, and instructions in this manual cannot cover all possible conditions or situations that could occur. Exercise common sense and caution when using the reel. Always be aware of the environment and ensure that the reel is used in a safe and responsible manner.
REEL USE AND CARE Check for damaged parts before each use. Carefully check that the reel will operate properly and perform its intended function. Replace damaged or worn parts immediately. Never operate the reel with a damaged part. Disconnect the air or fluid supply from the reel before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally.
Assembly To avoid a dangerous sudden release of pressure that can cause severe injury, ensure that the pressure source for the reel is turned off and the supply hose is not pressurized. Note: Before beginning assembly/installation, purchase appropriate hardware for mounting the reel. The mounting base has four 1/2” (13mm) holes for mounting on a suitable flat surface. Note: For wall mounting: Install the reel at most 5 feet (1.5m) above the floor. 1.
Units Conversions (for base hole spacing): 150mm = 5-15/16 inches 270mm = 10-5/8 inches Connect the hoses 4. Apply Teflon tape or pipe sealant to the supply hose threads then attach it to the swivel (38-4) and tighten. Note: To avoid damage to the swivel, use a wrench to support the swivel while tightening the hose. If not already connected, the unpressurized supply hose can now be connected to the supply source. If the reel was supplied with hose already wound on it, continue with step 10.
Before Each Use Ensure that the hose reel is in proper working order before use. Inspect the hose reel fittings, alignment, hoses and components periodically before use. Have damaged or worn components repaired or replaced by an authorized technician. Operating Instructions Check the reel for correct operation by slowly pulling out the hose. A “clicking” noise will be heard every half revolution of the drum.
After Each Use Inspect the hose reel fittings, alignment, hoses and components periodically after use so that worn or damaged components can be ordered and replaced before the next use. Have damaged or worn components repaired or replaced by an authorized technician. Maintenance Maintain your reel. It is recommended that the general condition of any tool be examined before it is used.
Parts Diagram Page 11 of 16
Parts List Part No.
Part No.
Troubleshooting Problem Solution Reel will not latch Contact your local supplier or a qualified technician for service. Reel is not retracting. Contact your local supplier or a qualified technician for service. Air is leaking from a hose connection. Tighten the leaking connection. If necessary, check whether the threads are stripped or not. If stripped, contact your local supplier or a qualified technician for service. Air is leaking from the hose. Check the hose for damage.
Limited Warranty Northern Tool and Equipment Company, Inc. ("We'' or '"Us'') warrants to the original purchaser only ("You'' or “Your”) that the Klutch product purchased will be free from material defects in both materials and workmanship, normal wear and tear excepted, for a period of two years from date of purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in accordance with product instructions.
Distributed by Northern Tool and Equipment Company, Inc. Burnsville, Minnesota 55306 NorthernTool.
