Product Manual

Page 35 of 47
a. When the proper rod is used:
i. The bead will lay smoothly over the work without ragged edges.
ii. The base metal puddle will be as deep as the bead that rises above it.
iii. The welding operation will make a crackling sound similar to the sound of
eggs frying.
b. When a rod is too small is used:
i. The bead will be high and irregular.
ii. The arc will be difficult to maintain.
c. When the rod is too large:
i. The arc will burn through light metals.
ii. The bead will undercut the work.
iii. The bead will be flat and porous.
iv. The rod may be freeze or stick to the work piece.
Note: The rate of travel over the work also affects the weld. To ensure proper penetration and enough
deposit of rod, the arc must be moved slowly and evenly along the weld seam.
5. SETTING THE AMPERAGE CONTROL
The welder has an infinite current control. It is capable of welding with electrodes up to 3/32”
diameter. It is best to practice your welds on scrap metals which match the metals you intend
to work with to determine correct setting for your job. The electrode type and the thickness of
the work piece metal determine the amount of heat needed in the welding process. Heavier
and thicker metals require more voltage (amperage), whereas lighter and thinner metals
require less voltage (amperage). Consult the welding electrode packaging for recommended
welding amperage range.
6. WELDING TECHNIQUES
The best way to teach yourself how to weld is with short periods of practice at regular
intervals. All practice welds should be done on scrap metal that can be discarded. Do not
attempt to make any repairs on valuable equipment until you have satisfied yourself that your
practice welds are of good appearance and free of slag or gas inclusions.
a. Holding the electrode
The best way to grip the electrode holder is the way that feels most comfortable to
you. Position the electrode to the work piece when striking the initial arc it may be
necessary to hold the electrode perpendicular to the work piece. Once the arc is
started the angle of the electrode in relation to the work piece should be between 10
and 30 degrees. This will allow for good penetration, with minimal spatter.