MODEL 900/1100/1300/1500 GRAIN CARTS OPERATOR MANUAL M0238-01 Rev. 7/14 Record model number and serial number of your grain cart along with date purchased: Model Number____________________________________ Serial Number____________________________________ Date Purchased___________________________________ SERIAL NUMBER Record your serial number and purchase date above for quick reference.
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Predelivery/Delivery Checklist M0238-01 Grain Cart 900-1100-1300-1500 Grain Cart PREDELIVERY/DELIVERY CHECKLIST TO THE DEALER Predelivery service includes assembly, lubrication, adjustment and test. This service ensures cart is delivered to retail customer/end user ready for field use. PREDELIVERY CHECKLIST Use this checklist to inspect cart after it is completely assembled. Check off each item as it is found satisfactory or after proper adjustment is made. Wheel nuts torqued to 350 ft-lb (474 N-m).
Grain Cart Predelivery/Delivery Checklist M0238-01 DELIVERY CHECKLIST Check off each item as it is fully explained to retail customer/end user when grain cart is delivered. Durability and longevity is dependent on regular maintenance as directed in Operator Manual. Tell retail customer/end user about all safety precautions that must be observed while using this cart. Advise retail customer/end user of specified tractor requirement for use with this cart.
M0238-01 Table of Contents Overview Grain Cart Lubrication and Maintenance To the Owner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 Drive Belts and Pulleys. . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2 Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Driveline Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18 General Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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To the Owner M0238-01 Grain Cart Kinze Manufacturing, Inc. thanks you for your patronage. We appreciate your confidence in Kinze farm machinery. Your Kinze grain cart has been carefully designed to provide dependable operation in return for your investment. This manual has been prepared to aid you in the operation and maintenance of the grain cart. It should be considered a permanent part of the machine and remain with the machine when you sell it.
Grain Cart Introduction M0238-01 Warranty The Kinze Limited Warranty for your new machine is stated on the retail purchaser’s copy of the Warranty And Delivery Receipt form. Additional copies of the Limited Warranty can be obtained through your Kinze Dealer. Warranty, within the warranty period, is provided as part of Kinze’s support program for registered Kinze products which have been operated and maintained as described in this manual.
Specifications M0238-01 Grain Cart 900 Grain Cart Feature Specification Total Capacity* 900 Bushels Bushels/Minute - Average* 500 Bushels/minute Vertical Auger 20" Dia flighting in 23½" Dia. tube; ¼" T edge; ⅜" T root flighting. 10° auger position control. Lower portion of lower vertical auger hard faced flighting. Bearings - Vertical Auger 2" Horizontal Auger 20" LH ¼"T edge; ⅜" T Root flighting.
Specifications Grain Cart M0238-01 1100 Grain Cart Specification Feature Total Capacity* 1100 Bushels Bushels/Minute - Average* 750 Bushels/minute Vertical Auger 22" Dia flighting in 23½" Dia. tube; ¼"T edge; 7⁄16" T root flighting. 10° auger position control. Lower portion of lower vertical auger hard faced flighting. Bearings - Vertical Auger 2" Horizontal Auger 20" LH ¼"T edge; ⅜"T Root flighting.
Specifications M0238-01 Grain Cart 1300 Grain Cart Specification Feature Total Capacity* 1300 Bushels Bushels/Minute - Average* 750 Bushels/minute Vertical Auger 22" Dia flighting in 23½" Dia. tube; ¼"T edge; 7⁄16" T root flighting. 10° auger position control. Lower portion of lower vertical auger hard faced flighting. Bearings - Vertical Auger 2" Horizontal Auger 20" LH ¼"T edge; ⅜"T Root flighting.
Specifications Grain Cart M0238-01 1500 Grain Cart Specification Feature Total Capacity* 1500 Bushels Bushels/Minute - Average* 750 Bushels/minute Vertical Auger 22" Dia flighting in 23½" Dia. tube; ¼"T edge; 7⁄16" T root flighting. 10° auger position control. Lower portion of lower vertical auger hard faced flighting. Bearings - Vertical Auger 2" Horizontal Auger 20" LH ¼"T edge; ⅜"T Root flighting.
Safety Precautions M0238-01 Grain Cart General Safety Rules 1. Read and understand instructions provided in this manual and warning labels. Review these instructions frequently! 16. Make sure parked machine is on a hard, level surface. Wheel chocks may be needed to prevent unit from rolling. 2. This machine is designed and built with your safety in mind. Do not make any alterations or changes to this machine. Any alteration to design or construction may create safety hazards. 17.
Grain Cart Safety Instructions, Signs, and Decals M0238-01 Following are some common hazard warnings associated with this equipment. Pay close attention to all safety, operating, and maintenance information in this manual and decals applied to your equipment. DANGER! Contacting or coming close to power lines or other high energy sources will cause death or serious injury. Keep away from power lines or high energy sources at all times.
Operation M0238-01 Grain Cart Machine Preparation Lubricate grain cart per lubrication information in this manual prior to initial operation and at prescribed intervals. Make sure all tires are properly inflated or track tension is properly adjusted before each use. Check drive V-belts for proper tension and alignment. Torque all wheel lug nuts to specified torque. Tractor Requirements Consult your dealer for information on horsepower requirements and tractor compatibility.
Operation Grain Cart M0238-01 Jack handle stowed Jack handle installed 3. Remove hairpin clip and jack handle from storage location. 4. Install jack handle on jack shaft and raise cart. NOTICE Clean and grease PTO shaft coupling each time PTO is installed. Apply coating of high-speed industrial coupling grease, such as Chevron® Coupling Grease, that meets AGMA CG-1 and CG-2 standards to extend shaft spline life. 5. Connect cart to tractor hitch.
Operation M0238-01 Grain Cart WARNING Pressurized hydraulic fluid can penetrate body tissue and result in death, serious infection, or other injuries. Fluid injected under skin must be IMMEDIATELY removed by a surgeon familiar with this type of injury. Make sure connections are tight and hoses and fittings are not damaged before applying system pressure. Leaks can be invisible. Keep away from suspected leaks. Relieve pressure before searching for leaks or performing any system maintenance.
Operation Grain Cart M0238-01 Joystick Controls Horizontal auger ON Horizontal auger OFF Front Flow gate open Flow gate close Spout adjust Auger pivot Joystick top view Push Yellow trigger to open flow gate. Pull Red trigger to close flow gate. Press AUGER ON button to start the horizontal auger. Press AUGER OFF button to stop horizontal auger. Joystick side view PIVOT IN/OUT switch moves vertical auger +/- 10° from cart. SPOUT IN/OUT adjusts “tippy spout” position.
Operation M0238-01 Grain Cart DANGER! Contacting or coming close to power lines or other high energy sources will cause death or serious injury. Keep away from power lines or high energy sources at all times. Unload Grain Cart NOTICE Do not operate tractor PTO above 750 PTO RPM with augers empty or equipment may be damaged. NOTICE Roll tarp must be completely open during unloading operations or suction will damage equipment. NOTE: Vertical auger tilt must be in fully retracted position to fold/unfold.
Grain Cart Operation M0238-01 PTO Torque Limiting/Overrunning Clutch Protection Torque limiting clutch Overrunning clutch The torque limiting clutch disengages if auger becomes obstructed to prevent driveline and gearbox damage.The torque limiting clutch resets automatically when PTO RPM is reduced. The overrunning clutch allows auger system to freewheel and protects tractor and cart from shock damage withPTO brake-equipped tractors.
Operation M0238-01 Grain Cart Auger Inspection Cover Vertical Auger Cleanout door Horizontal Auger Cleanout door DANGER! Never open inspection cover while PTO and/or augers are running. Grain Carts are equipped with two inspection covers one at the bottom of the vertical auger and one located on the grain transfer that are used for clean out purposes.
Operation Grain Cart M0238-01 Grain Tank Clean Out Sweep Rod Storage Cover Plate Cap Nut And Washer Rear Inspection Cover DANGER! Never use clean out sweep while PTO and/or augers are running. DANGER! Never remove dump door while PTO and/or augers are running. DANGER! Never work around PTO, gearbox or belt drive system or allow anyone else to do so while PTO is running. To access the grain tank clean out sweep, remove the cap nut and heavy washer at the bottom of the rear inspection cover.
Operation M0238-01 Grain Cart Vertical Auger Work Light Work light is mounted in a fixed location on the vertical auger and cannot be moved. Limited adjustments can be made by swiveling light on its base. Camera Camera Work light Vertical auger Rear of cart Cameras WARNING Contact with moving grain cart can cause death, serious injury, and damage to property or equipment. Camera coverage areas are limited. DO NOT rely on cameras to determine if the area around the cart is clear.
Grain Cart Operation M0238-01 Manual and Electric Roll Tarp NOTE: Mount the circuit breaker as close to the power source as possible. Direct connection to the battery or a primary battery-direct power buss is advised. Run 6ga minimum wire size to the tarp system connector plug. Electric Roll Tarp can be operated with remote or Manual switches. Close Tarp: Push switch to CLOSE and hold. Observe trap and release switch when tub is fully closed. Open Tarp: Push switch to OPEN and hold.
M0238-01 Operation Grain Cart Channel programming example: The transmitter in this example is labeled with the following five channels: • Tarp System • Front Hopper • Back Hopper • Lights • Auxiliary These channel labels are for a standard agricultural transmitter. Your transmitter label may differ. The task is to enable the Tarp System, Front Hopper and Back Hopper channels. 1. Hold down the Select button for 10 seconds. The transmitter will enter Learn Mode. The Tarp System channel LED will be lit.
Grain Cart Operation M0238-01 6. Press the Open/On button on the fi rst transmitter being introduced. The receiver will beep after receiving the transmitter signal. 7. Repeat step 6 for any remaining transmitters. 8. The receiver will expect fi ve signals, so if you are programming less than fi ve transmitters, press the Open/On button additional times on the last transmitter you are programming. Push the Open/On button a total of five times (see programming example). 9.
Operation M0238-01 Grain Cart Roll Tarp Remote Control Troubleshooting PROBLEM SOLUTION No lights on remote turn on when I open the lid. Close lid for three seconds, then reopen lid. Make sure there are no magnets close to the transmitter. Open transmitter case and make sure battery is placed correctly in the remote. Remove battery and bend contacts closer together. Put battery back in and try again. The battery may be dead and must be replaced.
Operation Grain Cart M0238-01 Electronic Scale - GT 400 Electronic scale option includes two load cells, one hitch weigh beam, a tractor-mounted scale indicator console and cables, brackets, and mounting hardware. To measure what is unloaded, press “TARE” before starting to unload. Weight being unloaded displays as a negative value. Record this information and press “NET/GROSS” to return to gross weight. To measure what is loaded (For example when doing a field yield check.
Operation M0238-01 Grain Cart Electronic Scale - GT 460 Electronic scale option includes two load cells, one hitch weigh beam, a tractor-mounted scale indicator console and cables, brackets, and mounting hardware. To measure weight, press START/STOP button before and after unloading. Weight, date, time, and additional notes are stored automatically using only the START/ STOP button. USB Port allows easy data transfer to and from your office PC using a flash drive.
Grain Cart Operation M0238-01 Electronic Scale - GT 460 AutoLog The GT 460 indicator has many features but it also boasts simple handsoff operation using a RPM sensor on the PTO shaft to trigger the start of the unloading process and the end of the unloading process. AutoLog prevents operator mistakes that could cause you to lose data on loads because the operator “Forgot” to push the “Start/Stop” key.
M0238-01 Operation Grain Cart Electronic Scale Printing Options Three printing options are available for use with the electronic scale with print-ready indicator console: 1. Printer connected directly to the indicator console. 2. (GT 460 ONLY) USB Flash Drive to transfer data between indicator and PC with Windows Operating System. 3. Data Downloader Kit which stores information in a downloader module for remote printing using any computer and printer with Windows 98/2000/XP/Vista operating systems.
Grain Cart Operation M0238-01 The Data Downloader (DDL) stores and transfers data between indicator and a computer. System requirements: • Windows 98/2000/XP/Vista Operating System • Serial Port • 32 Mb of RAM • Pentium 100 PC Or Higher • 100 Mb Of Free Disk • CD-Rom Drive Step 1. Insert Data Transfer Utilities software (DTU) into CD-Rom. Step 2. Connect interface and module cables. Step 3. Connect interface cable (9-pin D-sub connector) to serial port on your computer.
M0238-01 Operation Grain Cart PRINT ACCUMULATOR This option stores an accumulated value in a memory location called “PRTACC”. Each time a “PRINT” command is executed, the weight value on the display is added to the “PRTACC” value.
Operation Grain Cart M0238-01 Electronic Scale Troubleshooting Yes Is reading on indicator stable? If display is unstable, or flashes “±”, disconnect j-box cable from indicator. Is display still unstable? No Yes Stand on, or hang your weight over each load cell. Does indicator respond to your weight when you stand or hang on scale? Yes Does scale weigh you correctly with your weight over any of the load cells? NOTE: Are readings all positive? If not, load cell is upside down.
Operation M0238-01 Grain Cart Electronic Scale Troubleshooting Continued from bottom of previous page. Fix or replace j-box Yes Have you found a poor connection or a loose wire? No 1. Disconnect all load cell wires from terminal blocks inside j-box. (You can leave indicator on while connecting or disconnecting load cell wires, you will not damage load cells or indicator if wires are shorted during this step.) 2. Zero balance indicator.
Operation Grain Cart M0238-01 Data Downloader Troubleshooting PROBLEM POSSIBLE CAUSE SOLUTION Warning no device match was found. Poor connection to cable. Check for proper connection to cable. Poor connection of cable to serial port of computer. Check for proper connection of cable to serial port of computer. Not connected to correct serial port. Check port setting in the DTU program to be sure DDL is on the correct serial port. Faulty DDL. Try another DDL.
M0238-01 Lubrication and Maintenance Grain Cart Proper lubrication of all moving parts will help ensure efficient operation of your Kinze Grain Cart and prolong the life of friction producing parts. Splines Clean and grease all splines before assembly to prolong life, and to prevent damage and ease disassembly when removing. NOTICE: To extend life of shaft splines, apply a coating of high-speed industrial coupling grease, such as Chevron® Coupling Grease, that meets AGMA CG-1 and CG-2 Standards.
Lubrication and Maintenance Grain Cart M0238-01 Drive Belts and Pulleys NOTICE Keep all oil and grease off V-belts and belt pulleys. Do not use belt dressing on V-belts. 4-Band V-Belts (2) Shown See “V-Belt Tension Adjustment And Alignment” in Maintenance section for additional information. Gearbox Oil Level Gearbox Oil Capacity . . . . . . . . . 12⁄3 Gallons . . . . SAE 90 weight oil. Vent Plug Fill/Check Plug Drain Plug Remove plug from fill/check plug hole on the gearbox.
Lubrication and Maintenance M0238-01 Grain Cart Grease Fittings Those parts equipped with grease fittings should be lubricated at the frequency indicated with an SAE multipurpose grease. Be sure to clean the fitting thoroughly before using grease gun. The frequency of lubrication recommended on the following pages is based on normal operating conditions. Severe or unusual conditions may require more frequent attention.
Lubrication and Maintenance Grain Cart M0238-01 NOTE: Numbers on illustrations below corresponds to photos on following pages showing lubrication frequencies. D 2 B View A-A Front of Cart D 1 2012 Production Only Rear of Cart A 3 C 4 E C E 5 A 6 6 9 11 10 2012 Production Only 7 11 7100-110 O N 7100-289 O F F 7100-290 View B-B 8 View C-C View D-D 2012 Production Only 3-4 Rev.
Lubrication and Maintenance M0238-01 1 Grain Cart 2013 Production and On View E-E 14 13 Facing Inside 13 Facing Outside 3-5 Rev.
Lubrication and Maintenance Grain Cart 1. (2012 Production) Intermediate Drive Line - 1 Zerk M0238-01 (2013 Production and On) Intermediate Drive Line - 1 Zerk WEEKLY 7100-110 WEEKLY 7100-110 2.Vertical Auger Upper Bearing - 1 Zerk 3. Cam Rollers - 1 Zerk WEEKLY 7100-110 WEEKLY 7100-110 4.Vertical Auger Center Bearing - 1 Zerk 5.Grease Bank - 1 Zerk WEEKLY WEEKLY 7100-110 7100-110 6. Axle Mount - 4 Zerks 7. Bearing - 1 Zerk WEEKLY 7100-110 WEEKLY 7100-110 3-6 Rev.
Lubrication and Maintenance M0238-01 Grain Cart 8. (2012 Production) Bearing - 2 Zerks WEEKLY 7100-110 9.Fold Linkage And Hinge - 6 Zerks WEEKLY 7100-110 WEEKLY 7100-110 10. Inside Bearing - 1 Zerk WEEKLY 7100-110 11. (2012 Production) Rotate Bearing - 2 Zerks (2013 Production and on) Rotate Bearing - 2 Zerks ANNUALLY 7100-277 ANNUALLY 7100-277 3-7 Rev.
Lubrication and Maintenance Grain Cart M0238-01 13. Axle Pin - 1 Zerk Per Side Spindle Bolt - 12 Zerks Per Assembly, 6 Zerks Per Side Zerks are located on inside and outside of track wheel assemblies. Outside zerks shown in photo. WEEKLY 7100-110 WEEKLY 7100-110 WEEKLY 7100-110 * Pump grease into spindles until grease comes out around seal protector on axles and midwheels. 14. Row Crop Axle 4 Zerks - Both Ends Of Each Pin WEEKLY 7100-110 4 Zerks - One End Of Each Pin 3-8 Rev.
Lubrication and Maintenance M0238-01 Grain Cart Mounting Bolts and Hardware WARNING Parts separation can result in death, serious injury, and damage to property and equipment. Check all hardware is tight before operating grain cart the first time. Check all hardware again after first 50 hours of operation and beginning of each season. Check wheel nuts daily during first use and weekly afterward. NOTICE Over-tightening hardware can reduce its shock load capacity and cause equipment failure.
Lubrication and Maintenance Grain Cart M0238-01 DANGER! Grain entrapment will result in death or serious injury. Never enter grain cart unless completely empty. Always use safety lines and have another person present when working on grain carts. DANGER! Falling grain auger cart can crush and will cause death or serious injury. Never work around or under cart when raised without installing blocks to support cart.
Lubrication and Maintenance M0238-01 Grain Cart Wheel Nuts Hardware That Attaches Segments 10 Bolt Hub Shown Soft Track Assembly Wheels are attached to hubs with ten press fit studs through hub flanges and wheel nuts. Clean threads with a wire brush and oil lightly to retard corrosion when removing and installating wheels. Torque wheel nuts to 350 ft. lbs. and retorque daily during first 3 days of use and weekly thereafter.
Lubrication and Maintenance Grain Cart M0238-01 V-Belt Tension Adjustment and Alignment WARNING Never operate cart when inspection cover is removed, or work around belt drive system or allow anyone else to do so while PTO is running or death or serious injury may result. NOTICE Do not use belt dressing V-belts. Keep all oil and grease off V-belts and multi-groove belt pulleys. Low belt tension will reduce belt life. Indicator Remove hardware Remove cotter pin and washer 1.
Lubrication and Maintenance M0238-01 516" Clearance With Belt Tension Engaged Spring Adjustment Bolts Grain Cart Properly Install Stop (Notch To Outside) Properly Install Link 3. Inspect all linkages to make sure all components have been installed correctly and are moving freely. 4. Hydraulically engage the belt tensioner. 5. Check for free space (clearance) on the spring adjustment bolts between washers and mount.
Grain Cart Lubrication and Maintenance M0238-01 8. Collapse belt tension springs by tightening nylon lock nuts. 9. Remove two bolts which secure idler assembly to tower auger housing. Slide idler assembly to the side for clearance to remove belt from lower pulley. 10. Remove belts and install new belts. NOTE: Replace V-belts as a matched pair. 11. Reinstall idler assembly. 12. Release belt engagement by loosening nylon lock nuts. 13. Adjust belt slide to within ⅛" of belts when tight.
M0238-01 Lubrication and Maintenance Grain Cart 2¾" 14. Check and adjust belt tension. NOTE: Do not use belt dressing on V-belts. Keep all oil and grease off V-belts and belt pulleys. Drive and driven sheaves (pulleys) do not need to be loosened to remove/replace V-belts. Low belt tension will reduce V-belt life. 15. Install all covers removed in previous steps before operating cart.
Lubrication and Maintenance Grain Cart M0238-01 V-Belt Replacement NOTE: Drive and driven sheaves (pulleys) do not need to be loosened to remove/replace belts. NOTE: Cart must be attached to a tractor to use hydraulic system in later steps. 1. Disconnect PTO shaft from tractor. Indicator Remove hardware Remove cotter pin and washer 2. Remove cover and indicator. 3. Remove additional covers.
Lubrication and Maintenance M0238-01 Grain Cart 4. Remove linkage bolt. 5. Push idler assembly away from belt. 2¾" Check Spring Adjustment When Disengaged 6. Check and adjust spring dimension. See “V-Belt Tension Adjustment And Alignment” NOTE: Replace V-belts as a matched pair. 7. Remove belts and install new belts. NOTICE Slide must not contact belts during operation. Do not use belt dressing on V-belts. Keep all oil and grease off V-belts and belt pulleys.
Grain Cart Lubrication and Maintenance M0238-01 Driveline Inspection Inspect driveline after first 20 loads, at beginning of each season, and after every 150 loads or annually thereafter. Remove inspection cover and proceed as follows: Make a general inspection of driveline looking for loose hardware. Inspect belt alignment and tension. See “V-Belt Tension Adjustment And Alignment” in the Maintenance section of this manual.
Lubrication and Maintenance M0238-01 Grain Cart Upper Vertical Auger Replacement Flange Bearing ⅝" Hardware And Bearing Spindle Bolt Auger Drive Lug Onto Lower Portion Of Auger ½" Remove Spring Plate And Spring Mounting Hardware Sleeve 1. Position the vertical auger in a horizontal position as illustrated. 2. Remove ¾" hardware from center of bearing, ⅝" spring plate hardware and ⅝" spring mounting hardware. 3. Remove spring plate, flange bearing and sleeve. 4.
Grain Cart Lubrication and Maintenance M0238-01 Lower Vertical Auger Replacement 1. Position vertical auger in the storage/transport folded position as shown. 2. Remove four ½" x 1½" hanger bearing bracket carriage bolts at upper end of lower vertical auger. Carefully work hanger bearing bracket loose from auger housing. NOTE: Do not bend hanger bearing bracket when moving auger. 1. Position strap around auger as shown above. Be sure strap is tight against auger center tube.
M0238-01 Lubrication and Maintenance Grain Cart Horizontal Auger Replacement Rear Inspection Cover 1. Remove 12 cap screws and lock nuts from rear inspection cover. Remove inspection cover and bearing hub assembly. 2. Pull horizontal auger through opening at rear of cart. 3. Install replacement horizontal auger with full pitch portion of auger to front and half pitch portion of auger to rear of cart. 4. Auger pilot plate on front of auger has one 3⅜" pilot hole and four ¾" drive pin holes.
Lubrication and Maintenance Grain Cart M0238-01 Track Tension 1¼" Spindle Bolt 1¼" Spindle Bolt Sidebar ¾" Cap Screws 1" Adjusting Bolt (Each Side) Track tension adjustment There should be approximately 2" sag in track at midpoint between front and rear end wheels. 1. Lay a straight edge across complete length of track. Measure distance between track and straight edge at midpoint. NOTE: It is normal for centering lugs to lightly touch the bottom of channel at top center of track chassis. 2.
Lubrication and Maintenance M0238-01 Grain Cart Track Alignment ¾" Cap Screws Track alignment NOTICE Check track alignment daily to prevent damage and ensure maximum track life. Track centering lugs should run centered between end wheel segments as lugs enter end wheels when tracks are rotated. Misalignment may cause rubbing between track guide lugs and end wheel segments.
Grain Cart Lubrication and Maintenance M0238-01 Row Crop Inside Tire Repair or Removal Complete tire/axle assembly must be removed In order to repair or remove inside tire. NOTICE: Cart must be fully unloaded before axle/tire removal. 1. Make sure cart is on level ground firm enough to support weight of cart when raised. Hitch cart to tractor to stabilize it. 2. Place hydraulic jack under cart undercarriage/frame just ahead of tire/axle assembly. Mark position of axle front and rear.
Lubrication and Maintenance M0238-01 Grain Cart 6. Remove wheel nuts and remove tire from hub. After tire repair is completed, reinstall tire/wheel onto hub. Lubricate wheel nut threads. Install and torque wheel nuts to 350 ft-lb (474 N-m). See “Wheel Nuts”. WARNING Moving cart with outer wheel removed can cause death, serious injury, or damage to property and equipment. Tipping may occur because of narrow wheel base. NOTE: Reinstalled tire with offset in rim to same side as previously installed. 7.
Grain Cart Lubrication and Maintenance M0238-01 Track Endwheel/Midwheel Bearing Replacement 1. Position jack at axle and raise side of machine. 2. Mark position of inside and outside sidebars nearest end wheel being serviced. 3. Loosen four ¾" cap screws and 1¼" spindle bolt on each sidebar. 4. Loosen 1" adjusting bolt on each sidebar.
M0238-01 Lubrication and Maintenance Grain Cart 2. Remove double nuts and slide spindle from hub. 3. Remove bearings, seals and cups and discard. Clean and dry hub. 4. Press in new bearing cups with thickest edge facing in. 5. Pack bearings with heavy duty wheel bearing grease thoroughly forcing grease between roller cone and bearing cage. Fill space between bearing cups in hub with grease. 6. Place inner bearing in place and install seal. 7. Clean spindle and install in hub. 8.
Lubrication and Maintenance Grain Cart M0238-01 Wheel Bearing Replacement Inner Bearing Inner Cup Hex Nut Hub Spindle Stub Bolt Seal Cotter Pin Slotted Nut Seal Washer Dust Cap Inner Cup Bolt NOTE: See “Inside Tire Repair Or Removal” section of this manual for instruction on tire removal/access to inner wheel hubs on Row Crop carts. 1. Raise tire clear of ground and remove wheel. 2. Remove dust cap attachment hardware and remove cap from wheel hub. 3.
M0238-01 Lubrication and Maintenance Grain Cart Preparation for Storage Store machine in a dry sheltered area. Remove all trash that may be wrapped on shafts and remove dirt that can draw moisture. Remove auger inspection cover at front of cart and dump door on underside of grain tank at rear of cart. Clean out all accumulated grain and debris from auger chamber. Wash machine inside and out. Lubricate machine at all lubrication points.
Lubrication and Maintenance Grain Cart M0238-01 Hydraulic Control Schematic - Manual Interlock Valve Counter balance valves Tippy Spout Horizontal Auger Green Auger Deploy Vertical Auger Flow Gate Blue White Yellow Red 3-30 5/12 TM
Lubrication and Maintenance M0238-01 Grain Cart Hydraulic Control Schematic - Remote Auger Fold C1 A3 A16825 2 Flow Gate V2 V1 1 A16044 Tippy Spout Auger Pivot A1 A4 C2 A2 A2 C1 B1 A1 D1 B1 S1 C2 B2 S2 E1 4 3 2 C1 D1 E2 D2 D2 A16822 A16824 E1 1 E2 4 1 3 B1 A1 2 C1 A2 Horizontal Auger A16823 D1 D2 Blue Red 5/12 3-31 TM
Lubrication and Maintenance Grain Cart M0238-01 Joystick Electrical Schematic Wire Size Color Function From To W1 18 ga. Red Power +12v DC Common P1-1 W2 18 ga. Green Chassis Ground Case P1-2 W3 18 ga. Black Switched +12v DC SW-1 NO P1-3 W4 18 ga. Yellow Switched +12v DC SW-2-NO-DWN P1-4 W5 18 ga. Orange Switched +12v DC SW-2-NO-UP P1-5 W6 18 ga. Blue Switched +12v DC SW-3-NO-DWN P1-6 W7 18 ga. Brown Switched +12v DC SW-3-NO-UP P1-7 W8 18 ga.
M0238-01 Lubrication and Maintenance Grain Cart Wiring Diagram Additional auxiliary work lights are available from Kinze Repair Parts which may be wired into existing auxiliary light wires in the harness. The vertical auger work light is wired into the black terminal connector. Grain cart safety/warning lights are the LED type and meet ASAE standards. Check with tractor manufacturer for correct wiring harness to be wired into lights on your tractor.
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