MEADOWBROOK–F24920 INSTALLATION AND OPERATING INSTRUCTIONS WARNING To reduce the risk of serious injury or death, you must read and follow these instructions. Keep and refer to these instructions often and give them to any future owner of this play system. Manufacturer contact information provided below. OBSTACLE FREE SAFETY ZONE - 27’5” x 27’ area requires Protective Surfacing. See page 3. MAXIMUM VERTICAL FALL HEIGHT - 6’9” CAPACITY - 13 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.
Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system.
Protective Surfacing - Reducing Risk of Serious Head Injury From Falls One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292.
Instructions for Proper Maintenance Your Big Backyard Play System is designed and constructed of quality materials with your child’s safety in mind. As with all outdoor products used by children, it will weather and wear. To maximize the enjoyment, safety and life of your Play Set, it is important that you, the owner, properly maintain it. Check the following at the beginning of the play season: GROUND STAKES (ANCHORS): Check for looseness, damage or deterioration.
About Our Wood Solowave Design™ uses only premium playset lumber, ensuring the safest product for your children’s use. Although great care has been taken in selecting the best quality lumber available, wood is a product of nature and susceptible to weathering (changes in the aesthetics of the wood). A light sanding may be required to remove minor splinters. For your information, we have described some changes that may occur as a result of weathering: 1.
Keys to Assembly Success Tools Required • Tape Measure • Carpenters Level • Carpenters Square • Claw Hammer • Standard or Cordless Drill Part Identification Key On each page, you will find the parts and quantities required to complete the assembly step illustrated on that page. Here is a sample.
5/16" (8mm) Flat Washer 1/4" (6mm) Lock Washer 5/16" (8mm) T-Nut 1/4" (6mm) T-Nut 1/4" (6mm) Flat Washer 5/16" (8mm) Flat Washer For example: BOLT LENGTH 4½ (4.5) inches long 1 inch = 25.4mm LENGTH CONVERSION 0.31 inches x 25.4mm = 8mm BOLT DIAMETER 5/16 (0.31) inches For example: 1 inch = 25.4mm DIAMETER CONVERSION HARDWARE LENGTH CHART inches vs millimetres 6 152 5½ 140 5 127 114 4½ 4 102 3½ 89 3 76 2½ 64 2 51 1½ 38 1¼ 32 1-1/8 29 1 25.4 7/8 22 3/4 19 1/2 12.
63.5 2 1/2" 5/4 x 3 88.9 3 1/2" 5/4 x 4 114.3 4 1/2" 5/4 x 5 139.7 5 1/2" 5/4 x 6 88.9 3 1/2" 4x4 38.1 1 1/2" 34.9 1 3/8" 34.9 1 3/8" 38.1 1 1/2" 38.1 1 1/2" 2x6 136.5 5 3/8" 2x4 85.7 3 3/8" 2x3 63.5 2 1/2" 2 x2 15.9 5/8" 82.6 3 1/4" 34.9 1 3/8" 60.3 2 3/8" 85.7 3 3/8" 114.3 4 1/2" 136.5 5 3/8" 1/2 x 4 1x2 1x3 1x4 1x5 1x6 LENGTH CONVERSION 1 inch = 25.4mm 59.25 inches x 25.4mm = 1505mm For example: BOARD LENGTH 59¼ (59.25) inches 15.9 5/8" 15.9 5/8" 15.9 5/8" 15.
Part Identification (Reduced Part Size) Box 1,2 of 6 1pc. - 2648 - 1 x 4 x 40-5/8" - Floor Board - Box 2 - 3632648 Nominal Size 5/4 x 5 5/4 x 6 8pc. - 2609 - 1 x 5 x 40-5/8" - Floor Board - Box 2 - 3632609 2x2 1x4 1x6 1-1/4 x 2-1/4 2pc. - 2605 - 1 x 6 x 19-3/4" - Access Board - Box 2 3632605 2pc. - 2717 - Clock Block 3/4 x 1-3/4 x 9-3/4" 1-1/4 x 3 4x4 Box 2 - 3632717 4x6 2pc. - 2603 - 1 x 6 x 19-3/4" - Rock Board A - Box 2 3pc.
Part Identification (Reduced Part Size) 1pc. - 2627 SW Wall Panel 1¼ x 42 x 87" Box 2 - 37632627 2pc. - 2618 Front Back Panel 1¼ x 42 x 87" Box 2 - 37632618 1pc. - 2639 Back Roof Panel 1¼ x 36¾ x 44" Box 2 - 37632639 1pc. - 2644 Front Roof Panel 1¼ x 37 x 44" Box 2 - 37632644 2pc. - 2655 Upper Window Insert 1.27 x 18.8 x 35.86" Box 2 - 37632655 1pc. - 2622 End Panel Assembly 1¼ x 42 x 87" Box 2 - 37632622 1pc. MOD 3 Pane Transom (2Pk) Box 1 - 3320138 2pc. - 649A Short Half Wall - 1.27 x 18.
Hardware Identification (Actual Size) 5pc. LW2 - 5/16" Lock Washer - (51303300) 5pc. FW0 - 3/16" Flat Washer - (51103100) 10pc. TN1 - 1/4" T - Nut (54503200) 12pc. FW1 - 1/4" Flat Washer - (51103200) 8pc. TN2 - 5/16" T- Nut - (54503300) 15pc. LW1 - 1/4" Lock Washer - (51303200) 66pc. FW2 - 5/16" Flat Washer - (51103300) 29pc. LN2 - 5/16" Lock Nut - (54303300) 5pc. BN1 - 1/4" Barrel Nut - (54803200) 8pc. FW3 - #8 Flat Washer - (51003500) 5pc. PB2 - Pan Bolt 1/4 x 1-1/4" 1pc.
Hardware Identification (Actual Size) Box 1,2 of 6 16pc. WL5 - Wafer Lag 1/4 x 2-1/2" 3pc. WB7 - Wafer Bolt 5/16 x 3" - (53613330) - (52613222) 4pc. H1 - Hex Bolt 1/4 x 1-1/2" - (53703212) 2pc. H10 - Hex Bolt 1/4 x 2-1/4" - (53703221) 4pc. G8 - Hex Bolt 5/16 x 2" - (53703320) 4pc. H11 - Hex Bolt 1/4 x 2-3/4" - (53703223) 7pc. G21 - Hex Bolt 5/16 x 3-3/4" - (53703333) 3pc. G4 - Hex Bolt 5/16 x 4" - (53703340) 14pc. G7 - Hex Bolt 5/16 x 5-1/2" - (53703352) 2pc.
Part Identification (Reduced Part Size) Box 3 of 6 Nominal Size (1) MK Ground 1 x 4 x 55-1/4" 0353 578 858 0369 2" x 6" 2" x 4" 2" x 3" 2" x 2" 5/4" x 4" 5/4" x 5" 5/4" x 6" 1" x 6" 1" x 5" 1" x 4" 3640353 Box 1 (3) Tennon Dowel 1 1/8" x 15 7/8" 3681578 Box 1 (1) Tennon Dowel 1 1/8" x 18 5/8" (1) Monkey Bracket Set 3201306 3681858 Box 1 (2) Lower Diagonal 2 x 3 x 37" 3640369 Box 1 (2) Monkey Bracket 9200300 (2) Post MK 2 x 3 x 70" 1367 (2) MB Mount Strap Green 9200140 3641367 Box 1 (2) MK Ra
Part Identification (Reduced Part Size) Box 4 of 6 (1) Lower Jamb 1¼ x 3 x 41-15/16" 3632601 2601 (1) Door Stop 5/4 x 3 x 10" 2715 2709 3632715 2649 1x - Door Hardware (3201710) 2x 9201713 Door Hinge 9207713 Door Catch (1) Lower Window Insert 1.27 x 18.8 x 41.9" 37632649 (1) Door Window Panel 1¼ x 15¾ x 40¾" 37602709B 1x Magnetic Catch 1x Catch Plate 2x 9207711 Door Handle Hardware Identification (Actual Part Size) Box 4 of 6 (1) Jamb Mount -2 PK (3206301) 4pc.
Part Identification (Reduced Size) Box 5 of 6 2pc. - 5536 - 5/8 x 2 x 6-3/4" - Counter Side - 38045536 Nominal Size Actual Size 1pc. - 2686 - 5/8 x 2-3/4 x 40-5/8" - Counter Front - 3632686 1x - Deluxe Kitchen Set (3320969) 2pc. - 2716 - 1 x 4 x 17-5/8" - Counter Mid Top - 3632716 1pc. - 2687 - 1 x 4 x 40-5/8" - Counter Back - 3632687 2x2 1x2 1x5 1x6 1-1/4 x 3 1-1/4 x 2-1/4 1-1/4 x 4-7/8 1-1/2 x 1-1/2 1x2 5/8 x 4-1/2 5/8 x 5-3/8 1-1/4 x 3 1-1/4 x 2-1/4 1-1/4 x 4-7/8 1pc.
Hardware Identification(Actual Part Size) Box 5 of 6 2pc. H11 - Hex Bolt 1/4 x 2-3/4" - (53703223) 2pc. TN1 - 1/4" T - Nut (54503200) 2pc. FW1 - 1/4" Flat Washer - (51103200) 20pc. TS - Trim Screw #6 x 30mm - (52953911) 2pc. LW1 - 1/4" Lock Washer - (51303200) 44pc. S2 - Wood Screw #8 x 1-1/2" - (52043512) 21pc. S0 - Truss Screw #8 x 7/8" - (52933505) 9pc. S10 - Pan Screw #8 x 1" 30pc. S11 - Wood Screw #8 x 2" - (52043520) - (52433510) 6pc. S5 - Pan Screw #8 x 1/2" - (52433502) 12pc.
Step 1: Inventory Parts - Read This Before Starting Assembly STOP A. STOP STOP STOP his is the time for you to inventory all your hardware, wood and accessories, T referencing the parts identification sheets. This will assist you with your assembly. • The wood pieces will have the four digit key number stamped on the ends of the boards. The wood pieces are referenced throughout the instructions with this number. • Please refer to Page 6 for proper hardware assembly.
Step 2: Frame Assembly Part 1 It is important to assemble the frame on a flat, smooth surface. A: Place (2627) SW Wall Panel between 2 (2618) Front Back Panels noticing the panel orientations. The tops and bottoms of the panels should be flush.
Step 2: Frame Assembly Part 2 B: Place (2622) End Panel Assembly between 2 (2677) Narrow Panels noticing the panel orientations. The tops and bottoms of the panels should be flush. Make sure the panels are square then using the pilot holes as a guide pre-drill with a 3/16” drill bit and fasten the back (2677) Narrow Panel to (2622) End Panel Assembly and (2622) End Panel Assembly to the front (2677) Narrow Panel with 4 (WL5) 1/4 x 2-1/2” Wafer Lags per side. (fig. 2.4, 2.5 and 2.6) Fig. 2.4 Fig. 2.
Step 3: Join Frame Assemblies Part 1 A: With at least two helpers lift the two wall assemblies so the (2618) Front Back Panels meet and are tight to the (2677) Narrow Panels as shown in fig. 3.1. B: Make sure the assembly is square then on the inside of the assembly, tight to (2622) End Panel Assembly and flush to the bottom of the panels attach 1 (2608) Floor Joist to (2677) Narrow Panel and (2618) End Panel Assembly on the front and back walls with 4 (S11) #8 x 2” Wood Screws per board. (fig. 3.1 and 3.
Step 3: Join Frame Assemblies Part 2 C: On the Back Wall, from inside the assembly, tight to (2622) End Panel Assembly, halfway up the assembly attach 1 (2610) Side Joist to (2677) Narrow Panel and (2618) Front Back Panel with 2 (H11) 1/4 x 2-3/4” Hex Bolts (with lock washer, flat washer and t-nut). Bolts are installed from inside the assembly. Make sure (2610) Side Joist is level then attach with 4 (S3) #8 x 2-1/2” Wood Screws. (fig. 3.3 and 3.4) Fig. 3.
Step 3: Join Frame Assemblies Part 3 F: From inside the assembly, flush to the top of the assembly attach 1 (2683) Wall Tie to (2677) Narrow Panel and (2618) Front Back Panel on both the front and back walls with 5 (S11) #8 x 2” Wood Screws per board. (fig. 3.5) Fig. 3.5 2618 Flush S11 Back 2677 2683 x 5 per board Front Flush 2677 2618 Wood Parts 2x 2683 Wall Tie 5/4 x 3 x 62-5/8” Hardware 10 x S11 #8 x 2” Wood Screw 22 support@solowavedesign.
Step 3: Join Frame Assemblies Part 4 G: On the inside of the assembly attach (2677) Narrow Panel to (2618) Front Back Panel on both the front and back walls using 2 Flat Panel Brackets per wall in the places shown with 4 (S8) #12 x 3/4” Pan Screws per bracket. (fig. 3.6 and 3.7) Fig. 3.6 2677 2618 Back Fig. 3.7 Inside View Flat Panel Bracket x 2 per wall Front 2618 2677 S8 x 4 per bracket Hardware 16 x S8 #12 x 3/4” Pan Screw 23 Other Parts 4 x Flat Panel Bracket support@solowavedesign.
Step 4: Floor Assembly Part 1 A: From inside of the assembly centre (2681) Long Floor Joist over pilot holes in (2622) End Panel Assembly and (2627) SW Wall Panel, 5/8” down from the top of boards then attach (2681) Long Floor Joist to each panel with 2 (S4) #8 x 3” Wood Screws per end. (fig.4.1, 4.2 and 4.3) 5/8” Fig. 4.2 Fig. 4.1 Top View S4 2627 2681 2627 and 2622 2681 Fig. 4.
Step 4: Floor Assembly Part 2 B: Starting at (2627) SW Wall Panel place 4 (2609) Floor Boards followed by 1 (2648) Floor Board then the remaining 9 (2609) Floor Boards. Make sure all boards are evenly spaced then attach to (2681) Long Floor Joist and each (2610) Side Joist and (2682) Short Side Joist with 5 (S2) #8 x 1-1/2” Wood Screws per board. (fig. 4.4 and 4.5) 2609 2648 2609 Fig. 4.4 Top View 2682 (hidden) 2610 (hidden) 2627 2681 (hidden) 2622 2682 (hidden) 2610 (hidden) Fig. 4.
Step 5: Attach SW Ground and Diagonal A: Loosely attach 1 (2606) SW Ground to each (2607) Diagonal with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer, flat washer and t-nut) per board then place each (2607) Diagonal tight and flush to the front of (2627) SW Wall Panel. (2606) SW Grounds to be flush to the bottom of (2627) SW Wall Panel. (fig. 5.1 and 5.
Step 6: Swing Beam Assembly A: Attach 4 Swing Hangers to Fort End of (2614) Engineered Beam and 2 Glider Hangers to the Glider End using 2 (G7) 5/16 x 5-1/2” Hex Bolts (with 2 flat washers and 1 lock nut) per Swing Hanger and Glider Hanger, as shown in fig. 6.1. B: Flush to the Fort End of (2614) Engineered Beam attach 2 L-Beam Brackets with 2 (G21) 5/16 x 3-3/4” Hex Bolts (with 2 flat washers and 1 lock nut). (fig. 6.
Step 7: Swing End Assembly A: Loosely attach 2 (2613) Heavy SW Posts to (2615) SW Upright using 2 (G7) 5/16 x 5-1/2” Hex Bolts (with lock washer, flat washer and t-nut). Notice 2 bolt holes at top of (2615) SW Upright and orientation of angle. (fig. 7.1) B: Attach (2616) SW Support to both (2613) Heavy SW Posts and (2615) SW Upright using 3 (G4) 5/16 x 4” Hex Bolts (with lock washer, flat washer and t-nut). Tighten all bolts (fig. 7.
Step 8: Attach Swing End to Swing Beam A: Place Swing End Assembly against Swing Beam Assembly then place 1 Beam Bracket on each side of the assembly (they are specific for left and right side) and attach with 5 (G21) 5/16 x 3-3/4” Hex Bolts (with 2 flat washers and 1 lock nut). (fig. 8.1 and 8.2) Fig. 8.1 Swing Beam Assembly Beam Bracket Swing End Assembly Swing Beam Assembly Fig. 8.
Step 9: Attach Swing Assembly To Fort A: Place Swing Assembly against top of (2627) SW Wall Panel, make sure assembly is level then attach from inside the fort assembly into each L-Beam Bracket with 4 (G8) 5/16 x 2” Hex Bolts (with 2 flat washers and 1 lock nut). (fig. 9.1) L-Beam Bracket Fig. 9.1 2627 G8 Swing Assembly 5/16” Flat Washer 5/16” Lock Nut Hardware 4x G8 5/16 x 2” Hex Bolt (5/16” flat washer x 2, 5/16” lock nut) 30 support@solowavedesign.
Step 10: Install Ground Stakes MOVE FORT TO FINAL LOCATION PRIOR TO STAKING FINAL LOCATION MUST BE LEVEL GROUND A: In the 5 places shown in fig. 10.1 drive the Rebar Ground Stakes 13” into the ground against outside front corner of (2622) End Panel Assembly, on both (2607) Diagonals and both (2613) Heavy SW Posts. Be careful not to hit the washer while hammering stakes into the ground as this could cause the washer to break off. B: Attach ground stakes using 1 (S7) #12 x 2” Pan Screw per ground stake (fig.
Step 11: Install Upper and Lower Jambs A: In the upper opening of (2622) End Panel Assembly place 1 (2602) Upper Jamb so it measures 17” to the inside of each post then attach with 2 Jamb Mounts using 4 (S0) #8 x 7/8” Truss Screws per mount. (fig. 11.1, 11.2, 11.3, 11.4 and 11.5) B: In the lower opening of each (2618) Front Back Panel place 1 (2601) Lower Jamb so it measures 17” to the inside of each post then attach each (2601) Lower Jamb with 2 Jamb Mounts using 4 (S0) #8 x 7/8” Truss Screws per mount.
Step 12: Install Window and Wall Inserts Part 1 - Front Wall A: In the places shown in fig. 12.1 and 12.2, on the Front of the assembly install 1 (2655) Upper Window Insert in the upper opening of (2677) Narrow Panel and 1 (2649) Lower Window Insert in (2618) Front Back Panel using 9 (S0) #8 x 7/8” Truss Screws per insert. (fig. 12.1, 12.2 and 12.3) B: In the places shown in fig. 12.1 and 12.
Step 12: Install Window and Wall Inserts Part 2 - Left Side C: In the places shown in fig. 12.7, on the Left Side of the assembly install 2 (649A) Short Half Walls in the upper openings of (2622) End Panel Assembly and 1 (2665) Half Wall Insert in the lower opening using 4 (S0) #8 x 7/8” Truss Screws per insert. (fig. 12.6, 12.7, 12.8 and 12.9) Fig. 12.7 Outside View Fig. 12.6 649A 2602 2622 Left Side 2665 Fig. 12.8 2665 Inside View Fig. 12.9 SIZE A DWG. NO. SCALE:1:50 REV.
Step 12: Install Window and Wall Inserts Part 3 - Back Wall D: In the places shown in fig. 12.10 and 12.11, on the Back of the assembly, install 1 (2655) Upper Window Insert in the upper opening of (2677) Narrow Panel and 2 (2649) Lower Window Inserts the lower openings of (2677) Narrow Panel and (2618) Front Back Panel using 9 (S0) #8 x 7/8” Truss Screws per insert. (fig. 12.10, 12.11 and 12.12) E: In the opening shown in fig. 12.10 and 12.
Step 13: Clock Assembly A: From the back of the Base Clock insert the Clock Adapter then from the front of the Base Clock place the Hour Hand over the Clock Adapter making sure they line up properly. Press the Minute Hand over the Hour Hand and connect with the Clock Screw. (fig. 13.
Step 14: Rock Wall Assembly Fig. 14.1 0349 2603 2603 2604 Note: The holes in the rock boards must orient to the top of the boards. 2604 2605 2604 S2 7-5/8” 7-5/8 Approx x 4 per board Note: Gaps between boards 2-1/4”, not to exceed 2-3/8” Fig. 14.2 A: Lay 2 (0349) Rock Rails down, side by side with angled edges facing down. (fig. 14.1) B: Place (2605) Access Board on the bottom of each (0349) Rock Rail as shown in fig. 14.1.
Step 15: Attach Rock Wall Assembly to Fort Part 1 A: On the Front of the assembly place Rock Wall Assembly centred in (2618) Front Back Panel opening and flush as shown in fig. 15.1. Attach (0349) Rock Rails to the panel using 4 (S11) #8 x 2” Wood Screws. (fig. 15.2 and 15.3) B: Attach 1 (2605) Access Board to top of Rock Wall Assembly, flush to top of (0349) Rock Rail using 4 (S2) #8 x 1-1/2” Wood Screws. (fig. 15.4) Fig. 15.2 Fig. 15.
Step 15: Attach Rock Wall Assembly to Fort Part 2 C: Drive 1 Rebar Ground Stake 13” into the ground against outside (0349) Rock Rail then attach with 1 (S7) #12 x 2” Pan Screw. Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off. (fig. 15.5 and 15.6) D: After driving stake into the ground, check for sharp edges caused by the impact of the hammer. Smooth any sharp edges from impact area and touch up with outdoor paint.
Step 16: Cafe Table Assembly A: Place (2612) Table Support flush to the notched out ends of (2611) Table Top and attach with 4 (S7) #12 x 2” Pan Screws as shown in fig. 16.1. B: Place Table Top Assembly tight in the opening of (2622) End Panel Assembly tight to top of (2665) Half Wall Insert then attach (2612) Table Support to the panel with 2 (S3) #8 x 2-1/2” Wood Screws. (fig. 16.2 and 16.3) S7 Fig. 16.1 2612 Flush 2611 Flush Fig. 16.3 Fig. 16.
Step 17: Attach Cafe Canopy to Fort A: Feed Cafe Canopy Frame through the pocket of the Cafe Canopy. (fig. 17.1) B: With a helper hold the Canopy against the fort, centred on (2622) End Panel Assembly (fig. 17.2), make sure the Cafe Canopy is smooth and tight then attach to the panel with 1 (S5) #8 x 1/2” Pan Screw (with #8 flat washer), measure 1-1/2” down from the first screw then attach a second screw and washer. Follow measurements as shown in fig. 17.3 for remaining screws and washers.
Step 18: Attach Sky Chalk Wall to Fort A: From inside the assembly place Sky Chalk Wall tight to (2611) Table Top and (2622) End Panel Assembly then attach with 4 (S10) #8 x 1” Pan Screws from the inside and 1 (S10) #8 x 1” Pan Screw from the outside. (fig. 18.1, 18.2, 18.3 and 18.4) Fig. 18.1 Fig. 18.3 Inside View Outside View Sky Chalk Wall Fig. 18.2 2622 2611 2622 Inside View 2622 Tight S10 Sky Chalk Wall Fig. 18.
Step 19: Attach Slide to Fort A: Place Slide in the centre of the (2618) Front Back Panel opening at the front of the fort, pre-drill with a 1/8” drill bit then attach slide to fort through the panel using 3 (S7) #12 x 2” Pan Screws. (fig. 19.1, 19.2 and 19.3) Fig. 19.1 Fig. 19.2 S7 Slide SIZE A DWG. NO. SCALE:1:50 2618 Fig. 19.3 S7 REV.
Step 20: Counter Assembly Part 1 A: Flush to each end and to the top of (2687) Counter Back attach 1 (5736) Counter Joist per end with 1 (S2) #8 x 1-1/2” Wood Screw per joist. Notice the remaining holes at the bottom of (2687) Counter Back. (fig. 20.1) B: Place the remaining 2 (5736) Counter Joists centred over the pilot holes in the middle of (2687) Counter Back and flush to the top of the board, then attach, in the top holes, with 1 (S2) #8 x 1-1/2” Wood Screw per joist. (fig. 20.1) Fig. 20.
Step 20: Counter Assembly Part 2 C: On the inside of (2627) SW Wall Panel place Counter Assembly so the top of (2687) Counter Back is flush to the top of the opening then attach with 5 (S2) #8 x 1-1/2” Wood Screws. (fig. 20.2 and 20.3) Back Fig. 20.2 Outside View 2627 Front SIZE A SCALE:1:50 Use 5 -#8 x 1-1/2" Wood Screws Fig. 20.3 Inside View DWG. NO. REV.
Step 20: Counter Assembly Part 3 D: Place 1 (6136) Counter Brace flush to the front and outside edge of each outer (5736) Counter Joist and tight to (2627) SW Wall Panel then attach with 2 (S3) #8 x 2-1/2” Wood Screws per brace. (fig. 20.4 and 20.5) Fig. 20.4 5736 5736 6136 6136 2627 5736 Fig. 20.5 Flush 6136 S3 2627 Wood Parts 2x 6136 Counter Brace 1 x 2 x 12-9/16” Hardware 4x S3 #8 x 2-1/2” Wood Screw SIZE Use 4 -#8 x 2-1/2" Wood Screws to attach Counter Braces 46 A DWG. NO.
Step 20: Counter Assembly Part 4 E: Place (2686) Counter Front against (5736) Counter Joists so the ends are flush and the centre (5736) Counter Joists are centred over the pilot holes. Measure 5/8” down from the top of (2686) Counter Front on both ends and attach to the (5736) Counter Joists with 4 (S2) #8 X 1-1/2” Wood Screws. (fig. 20.6) Fig. 20.
Step 20: Counter Assembly Part 5 F: Tight to (2687) Counter Back attach (2685) Counter Top to each (5736) Counter Joist with 4 (TS) #6 x 30 mm Trim Screws. (fig. 20.7) G: Tight to (2685) Counter Top and flush to the outside edges of the outer (5736) Counter Joists attach 1 (5536) Counter Side per joist with 3 (TS) #6 x 30 mm Trim Screws per board. (fig. 20.
Step 20: Counter Assembly Part 6 J: Place Faucet and 2 Sink Knobs in opening of Sink and attach Sink Knobs with included hardware. (fig. 20.9) Important: Use a hand held screw driver and DO NOT over tighten. Fig. 20.9 Faucet Sink Knob Sink Knob Included hardware Other Parts 1 x Sink 2 x Sink Knobs 1 x Faucet 49 support@solowavedesign.
Step 20: Counter Assembly Part 7 K: Place Sink and Stove in the openings of the Counter Assembly then attach 4 Mount Clips with included hardware to the bottom of the Sink and Stove to secure in place. (fig. 20.10 and 20.11) Important: Use a hand held screw driver and DO NOT over tighten. Note: To remove the Sink or Stove loosen screw 1/4 turn then twist Mount Clips. Fig. 20.10 Sink Stove Mount Clip with hardware Mount Clip with hardware Fig. 20.
Step 21: Attach Utensil Shelf A: From inside the assembly, centred in the top of the opening of (2627) SW Wall Panel above the counter attach Utensil Shelf with 2 (S5) #8 x 1/2” Pan Screws as shown in fig. 21.1 and 21.2. B: Attach Pot, Pan and Spatula to the Utensil Shelf. (fig. 21.2 and 21.3) Fig. 21.1 2627 Utensil Shelf Centred S5 Fig. 21.2 Fig. 21.3 SIZE A Use 2 - #6 x 5/8 Pan Screw to attach to fort 2627 DWG. NO. SCALE:1:50 REV.
Step 22: Attach Door Components Part 1 A: On the inside of (2709) Door Window Panel measure 15” up from the bottom and attach Catch Plate flush to the edge using 2 (S18) #6 x 1” Wood Screws. (fig. 22.1) B: On the inside of (2709) Door Window Panel measure 22” up from the bottom and attach 1 Door Handle using 2 (S13) #6 x 5/8” Pan Screws. (fig. 22.1) Fig. 22.
Step 22: Attach Door Components Part 2 C: On the outside of the (2709) Door Window Panel attach the second Door Handle at approximately the same place as the one on the inside. Use 2 (S13) #6 x 5/8” Pan Screws. (fig. 22.2) D: On the opposite side of the Door Handle measure 5/8” from the top and bottom of (2709) Door Window Panel attach 2 Door Hinges on the outside using 3 (S13) # 6 x 5/8” Pan Screws per Hinge. (fig. 22.2 and 22.4) Note: Hinge stops must be tight to (2709) Door Window Panel. (fig. 22.
Step 23: Attach Door Assembly to Fort A: On the Front of the fort in the opening of (2677) Narrow Panel, measure 5/8” up from the bottom of the opening and maximum 5/8” from the inside edge of the panel and attach the remaining side of the hinges using 3 (S13) #6 x 5/8” Pan Screws per hinge. (fig. 23.1, 23.2 and 23.3) Fig. 23.1 Fig. 23.2 Outside View Front 2677 Door Hinge Fig. 23.3 2677 5/8” top of door, when installing SIZE A DWG. NO.
Step 24: Attach Door Stop A: In the notched out opening of (2715) Door Stop attach the Magnetic Catch using 2 (S18) #6 x 1” Wood Screws. (fig. 24.1) Important: Use a hand held screw driver and DO NOT over tighten. B: On the inside of the assembly, attach (2715) Door Stop to (2677) Narrow Panel with 3 (S11) #8 x 2” Wood Screws, making sure (2715) Door Stop overhangs the panel by 1-1/4” and is in position to receive the Catch Plate. (fig. 24.2 and 24.3). Fig. 24.1 Fig. 24.
Step 25: Monkey Rail Assembly Pre-drill all pilot holes using a 1/8” drill bit before installing Wood Screws. A: Insert 3 (578) 1-1/8 x 15-7/8” Dowels into both (1564) MK Rail Longs as shown in fig. 25.1. Note the pilot holes in one of the (1564) MK Rail Long are on the bottom of the board. 3/4” Fig. 25.1 1564 3/4” Note: Pilot holes at top of this rail 578 Note: Pilot holes at bottom of this rail 1564 1564 B: Make sure shoulder of dowel is against each rail before pre-drilling pilot holes.
Step 26: Monkey Ladder Assembly A: Insert 1 (858) 1-1/8 x 18-5/8” Dowel into 2 (1367) Post MK as shown in fig. 26.1. Fig. 26.1 858 1367 Fig. 26.2 B: Make sure shoulder of dowel is against each post before pre-drilling pilot holes. Drill 1/8” pilot holes through the posts and into the dowel to prevent splitting. (fig. 26.2) 858 1367 C: Attach (858) 1-1/8 x 18-5/8” Dowel to both posts with 2 (S2) #8 x 1-1/2” Wood Screws.
Step 27: Connect Monkey Bar Assemblies Note: Pre-drill all holes using a 1/8” drill bit before installing the pan screws. A: Using a MK Bracket connect (1564) MK Rail Longs to each (1367) Post MK with 1 (G10) 5/16 x 3” Hex Bolt (with lock washer, flat washer and t-nut) per bracket and MK Bracket to the rails using 2 (S6) #12 x 1” Pan Screws per rail as shown in fig. 27.1 and 27.2. B: Attach MK Bracket to both (1367) Post MKs with 2 (S6) #12 x 1” Pan Screws per bracket. (fig. 27.2) 3/4” Fig. 27.
Step 28: Connect Monkey Bar Assembly to Fort Pre-drill all pilot holes using a 1/8” drill bit before installing the lag screws. A: On the Back of the assembly in the opening of (2618) Front Back panel as shown in fig. 28.1 and 28.2 measure 18” from the bottom of the opening on both sides then with a MB Mount Strap attach both (1564) MK Rail Longs to fort using 1 (LS3) 1/4 x 3” Lag Screw (with flat washer) in the centre hole and 2 (S6) #12 x 1” Pan Screws in the 2 end holes per bracket as shown in fig. 28.
Step 29: Attach Monkey Ladder Ground Stake A: Drive 1 Rebar Ground Stake 13” into the ground against (1367) Post MK then attach with 1 (S7) #12 x 2” Pan Screw. Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off. (fig. 29.1 and 29.2) D: After driving stake into the ground, check for sharp edges caused by the impact of the hammer. Smooth any sharp edges from impact area and touch up with outdoor paint.
Step 30: Roof Support Assembly A: Attach 1 (2617) Roof Support to a second (2617) Roof Support at peak using 1 (S4) #8 x 3” Wood Screw. Repeat this step so there are 2 Roof Support Assemblies. (fig. 30.1) B: Attach 1 (2680) Roof Support to a second (2680) Roof Support at peak using 1 (S4) #8 x 3” Wood Screw. There is 1 Small Roof Support Assembly. (fig. 30.2) Fig. 30.1 Large Roof Supports S4 2617 S4 2617 Fig. 30.
Step 31: Large Roof Assembly Part 1 A: Place (2644) Front Roof Panel against (2639) Back Roof Panel so the tops form a peak then tight to the inside edge of the outside slats attach 1 Narrow Angle Bracket per slat with 2 (S0) #8 x 7/8” Truss Screws per bracket. (fig. 31.1 and 31.2) B: Attach the third Narrow Angle Bracket centred on the middle slat with 2 (S0) #8 x 7/8” Truss Screws. (fig. 31.1 and 31.3) Centred Fig. 31.3 Narrow Angle Bracket Flush Fig. 31.
Step 31: Large Roof Assembly Part 2 C: Place 1 Roof Support Assembly against one side so the peaks meet and the ends of the roof supports are flush with the ends of the roof panels. Attach with 6 (S11) #8 x 2” Wood Screws. (fig. 31.4) D: Attach the second Roof Support Assembly on the opposite side, peaks to meet and ends are flush with 6 (S11) #8 x 2” Wood Screws. (fig. 31.4) S11 Fig. 31.
Step 32: Attach Sky Gable A: Attach 1 Sky Gable to the inside of the (2617) Roof Supports on one side of the Large Roof Assembly with 4 (S5) #8 x 1/2” Pan Screws. (fig. 32.1 and 32.2) Fig. 32.1 Large Roof Assembly Sky Gable 2617 Fig. 32.2 S5 S5 SIZE DWG. NO. A Roof -Gable Connect •Attach Gable to inside Roof Supports with #8 x 1/2 Pan Screws •Repeat for other side Sky Gable SCALE:1:50 WEIGHT: REV.
Step 33: Small Roof Assembly A: Place (2672) Front Small Roof against (2671) Back Small Roof so the tops form a peak then tight to the inside edge of the outside slats attach 1 Narrow Angle Bracket per slat with 2 (S0) #8 x 7/8” Truss Screws per bracket. (fig. 33.1) B: Place Small Roof Support Assembly against one side so the peaks meet and the ends of the roof supports are flush with the ends of the roof panels. Attach with 6 (S11) #8 x 2” Wood Screws. (fig. 33.
Step 34: Gable Dormer Assembly A: Place (2699) Gable Dormer RT tight to (2689) Gable Dormer LT then place Sky Gable tight against the dormers and attach with 4 (S5) #8 x 1/2” Pan Screws. (fig. 34.1) B: Attach (2699) Gable Dormer RT and (2689) Gable Dormer LT with 1 Narrow Angle Bracket using 2 (S5) #8 x 1/2” Pan Screws. (fig. 34.1 and 34.2) Fig. 34.2 Narrow Angle Bracket S5 2699 2689 Fig. 34.1 SIZE 2699 A 2689 Use 6 -#8 x 1/2" Pan Screws to attach Sky Chalkwall DWG. NO.
Step 35: Attach Gable Dormer to Roof A: On the outside of the Large Roof Assembly on (2644) Front Roof Panel, on the 5th siding down, place (2688) Dormer Cleat centred on the panel (over the middle inside slat) then attach with 2 (S11) #8 x 2” Wood Screws. Make sure the screws go into the siding and the slats. (fig. 35.1) B: Place completed Gable Dormer Assembly over (2688) Dormer Cleat and attach with 2 (S11) #8 x 2” Wood Screws (fig. 35.2 and 35.3) 2688 Fig. 35.1 Inside slat 5th Siding 2644 Fig. 35.
Step 36: Attach Roof Ends Part 1 A: On the Swing Wall place 1 (2646) Roof End flush to the top of (2627) SW Panel on the right hand side, measure overhang so it is 4-7/8” then attach with 2 (S11) #8 x 2” Wood Screws and 1 (S4) #8 x 3” Wood Screw. (fig. 36.1, 36.2 and 36.3) B: Repeat Step A for 1 (2647) Roof End Left. (fig. 36.1, 36.2 and 36.3) 2627 2647 Swing Wall Fig. 36.1 2646 2618 2618 Front Back 2684 2684 2677 2677 2647 Left Side 2622 2646 Fig. 36.3 S4 S4 Fig. 36.
Step 36: Attach Roof Ends Part 2 C: On (2622) End Panel Assembly place 1 (2646) Roof End flush to the top of the panel on the right hand side, measure overhang so it is 2-5/8” then attach with 3 (S11) #8 x 2” Wood Screws. (fig. 36.5, 36.5 and 36.6) D: Repeat Step C for 1 (2647) Roof End Left. (fig. 36.4, 36.5 and 36.6) 2627 Fig. 36.4 2646 Swing Wall 2647 2618 2618 Front Back 2684 2684 2677 2677 2647 Left Side Fig. 36.6 Top View 2622 2646 Fig. 36.
Step 36: Attach Roof Ends Part 3 E: On the Back of the fort measure 21-5/8” from (2646) Roof End and 1-1/4” down from the top of the panel, predrill with a 3/16” drill bit then place 1 (2684) Mid Roof End centred over the pilot hole and flush to the top of the panel attach from the inside with 1 (S4) #8 x 3” Wood Screw and from the outside with 1 (S3) #8 x 2-1/2” Wood Screws. (fig. 36.7 and 36.
Step 37: Attach Roof Assemblies to Fort Part 1 A: With 2 people on the ground and at least 1 person in the fort, lift the Large Roof Assembly up and over the Back side of the fort. Guide the Roof Assembly onto the fort so all four (2617) Roof Supports sit flush to the front and outside edges of (2646) Roof End and (2647) Roof End Left. (fig. 37.1) B: Attach (2617) Roof Supports to (2646) Roof End and (2647) Roof End Left with 1 (S3) #8 x 2-1/2” Wood Screw per support. (fig. 37.1) Fig. 37.
Step 37: Attach Roof Assemblies to Fort Part 2 C: With 2 people on the ground and at least 1 person in the fort, lift the Small Roof Assembly up and over the Back side of the fort. Guide the Small Roof Assembly onto the fort so it slides under the Large Roof Assembly and the (2617) Roof Supports sit tight to the siding on the Small Roof Assembly. (fig. 37.2) D: Attach Small Roof Assembly to Large Roof Assembly from inside with 3 (S2) #8 x 1-1/2” Wood Screws per side. Screws to go into (2617) Roof Supports.
Step 37: Attach Roof Assemblies to Fort Part 3 E: Attach (2617) Roof Supports to both (2684) Mid Roof Ends with 1 (S3) #8 x 2-1/2” Wood Screw per support. (fig. 37.4 and 37.5) F: Attach (2680) Roof Supports to (2646) Roof End and (2647) Roof End Left with 1 (S3) #8 x 2-1/2” Wood Screw per support. (fig. 37.4 and 37.5) 2617 2680 Fig. 37.4 2646 2684 2647 2617 S3 x 2 per Fig. 37.5 side 2680 2647 2684 Each Side Hardware 4x S3 #8 x 2-1/2” Wood Screw 73 support@solowavedesign.
Step 38: Attach Flags A: Place 2 Flags on Front of the assembly on (2677) Narrow Panel and (2618) Front Back Panel as shown below and attach with 2 (S10) #8 x 1” Pan Screws per flag. (fig. 38.1 and 38.2) Fig. 38.1 2618 Fig. 38.2 Front 2677 Flag Panel S10 x 2 per Flag Hardware 4x S10 Other Parts #8 x 1” Pan Screw SIZE 74A DWG. NO. TRU F24920 Step FINAL SCALE:1:50 WEIGHT: 2 x Flag REV. support@solowavedesign.
Step 39: Bench Assembly A: Open the (2658) Folding Bench Assembly. (fig. 39.1, 39.2 and 39.3) B: Make sure assembly is level then secure with 2 (H1) 1/4 x 1-1/2” Hex Bolts (with lock washer, flat washer and t-nut) per side. (fig. 39.4) C: Tighten the top screws in all 4 Bench Legs. (fig. 39.4) Bench Legs Fig. 39.1 2658 Fig. 39.3 Fig. 39.2 Bench Legs Tighten these screws - all 4 legs Fig. 39.
Step 40: Glider Assembly A: Attach 1 Space Glider Handle to the Space Glider Body using 1 (G25) 5/16 x 7-1/4” Hex Bolt (with 2 flat washers and 1 lock nut). Repeat for the second Space Glider Handle. (fig. 40.1) B: Install 2 Glider Rope with Chains into each Space Glider Handle using 2 - 5/16” Flat Washers and 1 Lock Nut per rope. (fig. 40.1) Fig. 40.
Step 41: Attach Belt Swings and Glider Warning! Check entire play centre for bolts protruding beyond t-nuts. Use extra washers to eliminate this condition. A: Attach 2 Belt Swings and assembled Space Glider to the hangers then tighten all Quick Links with an adjustable wrench. (fig. 41.1 and 41.2) Quick Link Fig. 41.2 Fig. 41.1 Tighten Clip using adjustable wrench Belt Swings Space Glider Other Parts 2 x Belt Swings 77 support@solowavedesign.
WARNING & I.D. PROMINENT Final Step: Attach I.D. Plaque YOUR PLAY ort or Swing Post) ATTACH THIS WARNING & I.D. PLAQUE TO THIS LOCATION ON YOUR PLAY rnings concerning EQUIPMENT! ant contact acking Number This provides warnings concerning safety and ow you to get critical important contact information. A Tracking Number der replacement parts is provided to allow you to get critical information or order replacement parts for this specific model. model. A: Attach Big Backyard I.D.
NOTES NOTES 79 support@solowavedesign.
BIG BACKYARD Consumer Registration Card First Name Initial Last Name Street Apt. No.
