ADVENTURE TUNNEL – A25230 INSTALLATION AND OPERATING INSTRUCTIONS WARNING To reduce the risk of serious injury or death, you must read and follow these instructions. Keep and refer to these instructions often and give them to any future owner of this play set. Manufacturer contact information provided below. 8'-5" 14'-5" OBSTACLE FREE SAFETY ZONE -18’ 1” x 14’5” (5.51 x 4.39 m) area requires Protective Surfacing. See page 3. MAXIMUM VERTICAL FALL HEIGHT - 6’ 7” (2.
ALTERNATE CONFIGURATIONS USING BROCKWELL/PRESTON/TWIN MOUNTAIN LODGE F24825 - LANGDON RETREAT FOLLOW INSTRUCTIONS FOR BROCKWELL : REQUIRED: A24815 - 53’’ Add on A A24816 - 53’’ Add on B A24817 - 53’’ Add on C A24819 - 53’’ Add on E A24820 - 53’’ Add on F A25230 - Adventure Tunnel 29' 3" MAX USERS: 14 17' 3" 17' 11" Set-Up Dimensions: 17’ 3” x 17’ 11” Safety Zone: 29’ 2” x 29’ 3” 29' 2" Langdon Retreat F24826 - HUNTINGTON RESORT FOLLOW INSTRUCTIONS FOR BROCKWELL : REQUIRED: A24815 - 53’’ Add on A A2
ALTERNATE CONFIGURATIONS USING BROCKWELL/PRESTON/TWIN MOUNTAIN LODGE F24827 - CEDAR GROVE MANOR FOLLOW INSTRUCTIONS FOR PRESTON : REQUIRED: A24815 - 53’’ Add on A A24816 - 53’’ Add on B A24817 - 53’’ Add on C A24818 - 53’’ Add on D A24821 - 53’’ Add on G A25230 - Adventure Tunnel 30' 9" Set-Up Dimensions: 13’ 8” x 18’ 9” 18' 9" MAX USERS: 14 13' 8" 29' 2" Safety Zone: 29’ 2” x 30’ 9” Cedar Grove Manor F24828 -ORCHARD VIEW MANOR FOLLOW INSTRUCTIONS FOR TWIN MOUNTAIN LODGE : REQUIRED: MAX USERS: 15
Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system.
Protective Surfacing - Reducing Risk of Serious Head Injury From Falls One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292.
Instructions for Proper Maintenance Your Cedar Summit Play System is designed and constructed of quality materials with your child’s safety in mind. As with all outdoor products used by children, it will weather and wear. To maximize the enjoyment, safety and life of your Play Set, it is important that you, the owner, properly maintain it. Check the following at the beginning of the play season: GROUND STAKES (ANCHORS): Check for looseness, damage or deterioration.
About Our Wood Cedar Summit Premium Play Systems uses only premium playset lumber, ensuring the safest product for your children’s use. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.
Keys to Assembly Success Tools Required • Tape Measure • Carpenters Level • Carpenters Square • Claw Hammer • Standard or Cordless Drill Part Identification Key On each page, you will find the parts and quantities required to complete the assembly step illustrated on that page. Here is a sample.
Your Key To Quick Assembly SORTING WOOD PARTS INTO EACH ASSEMBLY STEP WILL SAVE TIME! Step Step Step SAVE TIME - TIP #1: Open each box with wood parts and look for the Key Number stamped on the end of the wood part (see chart below). Sort each wood part into the different assembly steps.
Part Identification (Reduced Part Size) 6pc. - 578 - 1-1/8 x 15-7/8" - Dowel-Tennon - Box 1 - 3681578 4pc. - 858 - 1-1/8 x 18-5/8" Dowel-Tennon - Box 1 - 3681858 1pc. - 2921 - 1-1/4 x 4-1/2 x 14-1/8" - Rail Spacer - Box 1 - 3592921 18pc. - 9092 - 1 x 5 x 16-7/8" - Floor Board - Box 1 - 3599092 2pc. - 2922 - 1-3/8 x 4-1/2 x 18-3/4" - Safety Rail - Box 1 - 3592922 1pc. - 2924 - 1-1/4 x 5 x 19-5/8" - Tunnel Arch - Box 1 - 3592924 1pc. - 2932 - 1-1/4 x 4 x 19-5/8" - Tunnel Top - Box 1 - 3592932 2pc.
Part Identification (Reduced Part Size) 1pc. - 2918 - 1-1/4 x 2-3/4 x 16-7/8" - Arch - Box 1 - 3592918 1pc. - 2933 - 1-1/4 x 3 x 27" - Tunnel Upright - Box 1 - 3592933 1pc. - 2934 - 15/16 x 3 x 27" - Upright Spacer - Box 1 - 3592934 1pc. - 0304 - 1 x 4 x 32-1/2" - CE Floor Board - Box 1 - 3590304 1pc. - 2923 - 1-11/64 x 5 x 16-7/8" - Top Tunnel - Box 1 - 3592923 1pc.
Hardware Identification (Actual Size) 4pc. LW2 - 5/16" Lock Washer - (51303300) 26pc. FW1 - 1/4" Flat Washer - (51103200) 26pc. TN1 - 1/4" T - Nut (54503200) 26pc. LW1 - 1/4" Lock Washer - (51303200) 4pc. FW2 - 5/16" Flat Washer - (51103300) 4pc. TN2 - 5/16" T- Nut (54503300) 16pc. S0 - Truss Screw #8 x 7/8" - (52933505) 76pc. S20 - Wood Screw #8 x 1-3/8" - (52043516) 48pc. S10 - Pan Screw #8 x 1" - (52433510) 4pc. S11 - Wood Screw #8 x 2" - (52043520) 2pc.
First Step: Inventory Parts - Read This Before Starting Assembly STOP A. STOP STOP STOP his is the time for you to inventory all your hardware, wood and accessories, T referencing the parts identification sheets. This will assist you with your assembly. • The wood pieces will have the key number stamped on the ends of the boards. Organize the wood pieces by step, as per the key numbering system below.
Step 1: Monkey Rail Assembly Part 1 Pre-drill all pilot holes using a 1/8” drill bit before installing Wood Screws. A: Insert 5 (578) Dowels into both (2930) Tunnel MK Rail Right and (2929) Tunnel MK Rail Left. (Fig. 1.1, 1.2 and 1.3) B: Make sure shoulder of dowel is against each rail before predrilling pilot holes. Drill 1/8” pilot holes through the rails and into the dowels to prevent splitting. (Fig. 1.2) C: Attach (578) Dowels to both rails with 2 (S4) Wood Screws per dowel. (Fig. 1.
1/8" Pre-drill Step1/8" 1: Pre-drill Monkey Rail Assembly 1/8" Pre-drill Part 2 D: Attach 1 (H5) Hex Bolt (with lock washer, flat washer and t-nut) to (2929) Tunnel MK Rail left and (2930) Tunnel MK Rail Right. IMPORTANT! MAKE SURE THE BOLT IS ATTACHED TO MINIMIZE CHECKING OF WOOD. (Fig. 1.4) E: Measure 1-1/4” in from fort end of (2929) Tunnel MK Rail Left and attach 1 Swing Bracket with 1 (G1) Hex Bolt (with lock washer, flat washer and t-nut) as shown in Figure 1.5 Repeat on (2930) Tunnel MK Rail Right.
Step 1: Monkey Rail Assembly Part 3 G: Measure 1-1/4” from fort end of (2929) Tunnel MK Rail Left and (2930) Tunnel MK Rail Right then place 1 (9092) Floor Board flush to (2921) Rail Spacer. Then measure 5” from ladder end of (2929) Tunnel MK Rail Left and (2930) Tunnel MK Rail Right and place 1 (9092) Floor Board. (Fig. 1.7 and 1.8) H: Evenly space remaining 16 (9092) Floor Boards then attach all floor boards with 4 (S20) Wood Screws per board. (Fig. 1.7 and 1.
Step 2: Monkey Ladder Assembly Part 1 Pre-drill all pilot holes using a 1/8” (3.2 mm) drill bit before installing Wood Screws. A: Insert 4 (858) Dowels into (2927) Tunnel Ladder Rail Right and (2928) Tunnel Ladder Rail Left. Make sure shoulder of dowel is against each rail before pre-drilling pilot holes. Drill 1/8” pilot holes through the rails and into the dowels to prevent splitting. (Fig. 2.1 and 2.2) B: Attach (858) Dowels to both rails with 2 (S3) Wood Screws per dowel. (Fig. 2.2 and 2.3) 2928 Fig.
Step 2: Monkey Ladder Assembly Part 2 C: At bottom of (2927) Tunnel Ladder Rail Right and (2928) Tunnel Ladder Rail Left attach (2926) Tunnel Ground with 2 (H5) Hex Bolts (with lock washer, flat washer and t-nut). Be sure to keep the bolts loose. (Fig. 2.4) D: Make sure the assembly is square and then attach 1 (2925) Tunnel Diagonal to each end of (2926) Tunnel Ground with 1 (H3) Hex Bolt (with lock washer, flat washer and t-nut) per diagonal (Fig. 2.4 and 2.
Step 3: Attach Monkey Ladder and Rail Assemblies A: Using 2 (G22) Hex Bolts (with lock washer, flat washer and t-nut) connect (2917) Access Upright to assembled Monkey Ladder. Keep bolts loose. (Fig. 3.1 and 3,2) B: Using 4 (H11) Hex Bolts (with lock washer, flat washer and t-nut) connect (2917) Access Upright to assembled Monkey Ladder and Tunnel Floor. (Fig. 3.1 and 3.3) C: Tighten all bolts. 2917 5/16” Lock Washer 5/16” Flat Washer 5/16” T-Nut Fig. 3.1 G22 Fig. 3.
Step 4: Determine Which Fort Installation to Use Fig. 4.1 Fig. 4.2 Note: If attaching to the Crowsnest of fort please remove all opening wall boards or TNR III slide. Note: If attaching to the Narrow Back Panel of the fort please remove Upper Insert Panel as shown in Step 5. for Crowsnest installation Proceed to Step 6 for Narrow Back Panel installation Proceed to Step 5 Fig. 4.3 20 support@cedarsummitplay.
Step 5: Prepare Narrow Back Panel Opening Part 1 A: Back out all wood screws from (192) Crowsnest Back and remove. (Fig. 5.1) B: Remove Insert Panel from Narrow Back Panel. (Fig. 5.1) Insert Panel 192 Crowsnest Back Fig. 5.1 View From Inside (Front Wall hidden for clarity) 21 support@cedarsummitplay.
Step 5: Prepare Narrow Back Panel Opening Part 2 C: Attach (2923) Top Tunnel tight to the top of the fort panel using 2 Flat Panel brackets and 4 (S0) Truss Screws per bracket. (Fig. 5.2 and 5.3) D: Attach (2919) Bottom Tunnel tight to the bottom of the fort panel using 2 Flat Panel brackets and 4 (S0) Truss Screws per bracket. (Fig. 5.2 and 5.3) E: Replace (192) Crowsnest Back using original hardware. (Fig. 5.1) F: Attach (2918) Arch tight to (2923) Top Tunnel using 2 (S4) Wood Screws. (Fig. 5.2 and 5.
Step 5: Attach to Narrow Back Panel Opening Part 3 G: With a helper attach Adventure Tunnel. Attach Swing Brackets to Fort with 1 (WL3) Wafer Lag per bracket. (Fig. 5.4 and 5.6) H: Attach Tunnel Floor to panel with 4 (S4) Wood Screws. (Fig. 5.4 and 5.5) Warning! To prevent tipping and avoid potential injury, make sure the tunnel is installed on level ground. Tunnel Floor Fig. 5.5 Narrow Panel Narrow Panel Tunnel Floor S4 Flush Fig. 5.
Step 6: Attach to Crows Nest Opening Part 1 A: With a helper fit Adventure Tunnel to crowsnest and attach with 1 (WL3) Wafer Lag. (Fig. 6.1 and 6.3) B: Inside fort attach Tunnel Floor using 2 (S4) Wood Screws. (Fig. 6.2) Warning! To prevent tipping and avoid potential injury, make sure the tunnel is installed on level ground. S4 Tunnel Floor Tight nest Crows iew V Inside Fig. 6.2 Fig. 6 .1 Flush to this side of Crowsnest Swing Bracket WL3 Fig. 6.
Step 6: Attach to Crows Nest Opening Part 2 C: Attach (2918) Arch with 2 (S4) Wood Screws tight to the top and side of the crowsnest. (Fig. 6.4 and 6.5) D: Attach (2933) Tunnel Upright tight to (2918) Arch and Tunnel using 2 Flat Panel Bracket and 8 (S0) Truss Screws. (Fig. 6.4 and 6.6) E: Inside fort attach (2934) Upright Spacer flush to (2933) Tunnel Upright with 4 (S11) Wood Screws.(Fig. 6.5) F: Inside fort attach 1 Flat Panel Bracket to top of (2934) Upright Spacer with 4 (S0) Truss Screws. (Fig. 6.
Step 6: Attach to Crows Nest Opening Part 3 I: Attach (0304) CE Floor Board centred in crowsnest opening using 4 (S20) Wood Screws. (Fig. 6.7 and 6.8) Fig. 6.8 Fig. S20 6.7 0304 centred over opening S20 Wood Parts 1x 0304 CE Floor Board 1 x 4 x 32-1/2” Hardware 4x S20 #8 x 1-3/8” Wood Screw 26 support@cedarsummitplay.
Step 7: Build Tunnel Assembly Part 1 A: Bend all 8 MOD Tunnel Panels as shown in fig. 7.1 B: Match 2 MOD Tunnel Panels together by making a slight “V” with the pieces so the peak of the “V” faces away from you. Make sure connector tabs are coupled then straighten the 2 panels. Push down on one panel and up on the other until you hear the connector tabs click together and the bottom edges are flush. You may have to knock panels on a hard surface to align properly.
Step 7: Build Tunnel Assembly Part 2 E: Attach the tops of each Tunnel Side together using 2 (MB1) Pan Bolts (with #12 Lock Nut) per side. (Fig. 7.4 and 7.5) F: Join the 2 Tunnel Sides together so the tops are tight together and attach with 12 (MB1) Pan Bolts (with #12 Lock Nut). (Fig. 7.6 and 7.7) Fig. 7.4 #12 Lock Nut Fig. 7.6 MB1 Fig. 7.5 Fig. 7.7 Hardware 24 x MB1 #12 x 1/2” Bolt (#12 Nut) 28 support@cedarsummitplay.
Step 8: Attach Tunnel Assembly to Entrance A: With 2 helpers, from inside the fort attach the tunnel with 8 (S10) Pan Screws making sure the Tunnel measures 3-1/4” from the bottom of the Tunnel MK rail. (Fig. 8.1 and Fig. 8.2) B: Attach tunnel to Tunnel MK Rails with 24 (S10) Pan Screws maintaining 3-1/4” from the bottom. (Fig. 8.2) C: Attach tunnel at top to (2918) Arch with 4 (S10) Pan Screws. (Fig. 8.3) Fig. 8.1 Tight S10 4 per side 2930 S10 12 per side . Fig 3-1/4” hieght 8.
Step 9: Assemble Tunnel Entrance & Safety Rail Pre-drill all pilot holes using a 1/8” (3.2 mm) drill bit before installing Wood Screws. A: Attach (2932) Tunnel Top to (2931) Tunnel Post with 2 (H13) Hex Bolts (with lock washer, flat washer and t-nut) and 2 (S4) Wood Screws. (Fig. 9.1) B: Attach (2924) Tunnel Arch to (2931) Tunnel Post with 4 (S4) Wood Screws. (Fig. 9.1) C: Attach (578) Tennon Dowel to (2922) Safety Rails with (S4) Wood Screws. (Fig. 9.2 and 9.
Step 10: Attach Tunnel Entrance A: Attach (2931) Tunnel Post to Tunnel MK Rails using 2 (H11) Hex Bolts (with lock washer, flat washer and t-nut). Keep bolts loose. (Fig. 10.1 and 10.2) Fig. 10.1 1/4” T-Nut 2931 Floor Board hidden for clarity 1/4” Flat Washer 1/4” Lock Washer H11 Fig. 10.2 per side 2x Hardware H11 1/4 x 2-3/4” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut) 31 support@cedarsummitplay.
Step 11: Attach Safety Rail Assembly A: Loosen all bolts installed in Step 3. (Fig. 3.1, 3.2 and 3.3) B: Attach (2922) Safety Rail to (2931) Tunnel Post, (2917) Access Upright and (2928 and 2929) Tunnel Ladder Rails with 5 (H11) Hex Bolts (with lock washer, flat washer and t-nut) to both sides of Adventure Tunnel. Keep bolts loose. (Fig. 11.1 and 11.2) C: Make sure square and then tighten all bolts loosened in Part A. 2931 2922 1/4” T-Nut 1/4” Flat Washer Fig. 11.
Step 12: Secure Tunnel to Entrance A: Make sure Tunnel is tight to Tunnel Entrance. From the inside attach Tunnel to (2931) Tunnel Post using 8 (S10) Pan Screws. (Fig. 12.1) B: Attach Tunnel to (2924) Tunnel Arch using 4 (S10) Pan Screws. (Fig. 12.2) C: Tighten bolts from Step 10 and 11. Tight S10 4 per side 2924 2931 S10 Fi g. Inside View 12 .2 Fig. 12.1 Hardware 12 x S10 #8 x 1” Pan Screw 33 support@cedarsummitplay.
Step 13: Attach Pickets and Hand Rails A: Attach (2920) Picket to (2922) Safety Rail and Tunnel MK Rail centred in space using 2 (S3) Wood Screws per Picket. (Fig. 13.1) B: Attach Steel Hand Grip to (2927) Tunnel Ladder Rail Right and (2928) Tunnel Ladder Rail Left 11” down on Tunnel Ladder Rails using 2 (WL3) Wafer Lags per Hand Grip. (Fig. 13.2) 2922 Fig. 13.2 2927 WL3 11” S3 2920 Fig. 13.
Final Step: Attach Ground Stakes A: In the 2 places shown in fig. 14.1 drive the Rebar Ground Stakes 13” into the ground. Be careful not to hit the washer while hammering stakes into the ground as this could cause the washer to break off. B: Attach Ground Stakes using 1 (S7) Pan Screw per Ground Stake (Fig. 14.2). C: After driving stakes into the ground, check for sharp edges caused by the impact of the hammer. Smooth any sharp edges from impact area and touch up with outdoor paint.
NOTES 36 support@cedarsummitplay.
NOTES 37 support@cedarsummitplay.
CEDAR SUMMIT Consumer Registration Card First Name Initial Last Name Street Apt. No.
