GRANDview Deluxe PlAY SYSTeM – F24730 INSTALLATION AND OPERATING INSTRUCTIONS WARNING To reduce the risk of serious injury or death, you must read and follow these instructions. Keep and refer to these instructions often and give them to any future owner of this play system. Manufacturer contact information provided below. 28'-1" OBSTACLE FREE SAFETY ZONE - 28’1” x 26’6” area requires Protective Surfacing. See page 3.
Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system.
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Keys to Assembly Success Tools Required Shovel Measuring Tape Drill (1/8” 3/16” Bit) Safety Glasses Hammer Part Identification Key On each page, you will find the parts and quantities required to complete the assembly step illustrated on that page. Here is a sample. Ratchet 1/2”, 7/16” & 9/16” Level #2 & #3 Phillips or Robertson Square Ruler Step Ladder 2X 1234 Post 2 x 4 x 83” Symbols Throughout these instructions symbols are provided as important reminders for proper and safe assembly.
5/16" (8mm) Flat Washer 1/4" (6mm) Lock Washer 5/16" (8mm) T-Nut 1/4" (6mm) T-Nut 1/4" (6mm) Flat Washer 5/16" (8mm) Flat Washer For example: BOLT LENGTH 4½ (4.5) inches long 1 inch = 25.4mm LENGTH CONVERSION 0.31 inches x 25.4mm = 8mm BOLT DIAMETER 5/16 (0.31) inches For example: 1 inch = 25.4mm DIAMETER CONVERSION HARDWARE LENGTH CHART inches vs millimetres 6 152 5½ 140 5 127 114 4½ 4 102 3½ 89 3 76 2½ 64 2 51 1½ 38 1¼ 32 1-1/8 29 1 25.4 7/8 22 3/4 19 1/2 12.
25.4 1" 88.9 3 1/2" 5/4 x 4 38.1 1 1/2" 38.1 1 1/2" 2x2 2x3 34.9 1 3/8" 5/4 x 5 85.7 3 3/8" 114.3 4 1/2" 139.7 5 1/2" 38.1 1 1/2" 34.9 1 3/8" 2x4 82.6 3 1/4" 4x4 133.4 5 1/4" 4x6 2x6 136.5 5 3/8" 5/4 x 6 63.5 2 1/2" 15.9 5/8" 15.9 5/8" 15.9 5/8" 15.9 5/8" 34.9 1 3/8" 85.7 3 3/8" 114.3 4 1/2" 1x4 1x5 1x6 59.25 inches x 25.4mm = 1505mm For example: BOARD LENGTH 59¼ (59.25) inches 1 inch = 25.4mm LENGTH CONVERSION 136.5 5 3/8" 1x2 SOLO)WAVE DESIGN WOOD PROFILES 25.4 1" 25.
Part Identification (Reduced Part Size) 12pc. - 1800 CE Siding (3/8 x 3-1/2 x 25-1/2") - Box 1 - 3631800 18pc. - 1852 CE Siding (3/8 x 3-1/2 x 36") - Box 2 - 3631852 Nominal Size Actual Size 1" x 2" 1" x 4" 1" x 5" 1" x 6" ⅝" x 1⅜" ⅝" x 3⅜" ⅝" x 4½" ⅝" x 5⅜" 5pc. - 1801 Cedar Siding (3/8 x 3-1/2 x 46-5/8") - Box 2 - 3631801 26pc. - 0517 Cedar Roofing (3/8 x 3-1/2 x 48") - Box 1 - 3630517 25pc. - 1503 Wall Board (1/2 x 4 x 20") - Box 1 - 3631503 6pc.
Part Identification (Reduced Part Size) 4pc. - 1975 Cedar Wall (1 x 4 x 29") - Box 3 - 3631975 1pc. - 1958 Back Divider (1 x 4 x 31-3/4") - Box 1 - 3641958 Nominal Size Actual Size 1" x 6" 5/4" x 4" 2" x 2" 2" x 3" ⅝" x 5⅜" 1" x 3¼" 1½" x 1½" 1⅜" x 2½" 1pc. - 1955 Divider (1 x 4 x 35-3/16") - Box 1 - 3641955 1pc. - 1502 Wall Support (1 x 4 x 38-1/4") - Box 1 - 3641502 1pc. - 0839 CE Gap Board (1 x 4 x 38-3/4") - Box 1 - 3630839 4pc. - 1814 Wall Support (1 x 4 x 45-1/2") - Box 2 - 3641814 1pc.
Part Identification (Reduced Part Size) 2pc. - 1853 Cedar Gap Board (1 x 5 x 38-3/4") - Box 1- 3631853 2pc. - 1505 Front Top (1 x 5 x 46-1/2") - Box 1 - 3641505 Nominal Size Actual Size 1" x 6" 5/4" x 4" 2" x 2" 2" x 3" ⅝" x 5⅜" 1" x 3¼" 1½" x 1½" 1⅜" x 2½" 2pc. - 0351 Front Back (1 x 5 x 46-5/8") - Box 1 - 3640351 1pc. - 1554 SW Ground (1 x 5 x 77") - Box 1 - 3641554 4pc. - 0514 Roof Brace (1 x 6 x 13") - Box 1 - 3640514 2pc. - 1972 Wall Board (1 x 6 x 15") - Box 2 - 3631972 2pc.
Part Identification (Reduced Part Size) 2pc. - 1981 Crowsnest Joist (5/4 x 3 x 12-1/2") - Box 3 - 3641981 2pc. - 1989 Crowsnest Side (5/4 x 3 x 14-7/8") - Box 3 - 3641989 Nominal Size Actual Size 1" x 6" 5/4" x 4" 2" x 2" 2" x 3" ⅝" x 5⅜" 1" x 3¼" 1½" x 1½" 1⅜" x 2½" 1pc. - 1448 Crowsnest Short (5/4 x 3 x 25-1/4") - Box 3 - 3641448 1pc. - 1983 Crowsnest Back (5/4 x 3 x 30") - Box 3 - 3641983 2pc. - 1959 SL Wall Board (5/4 x 4 x 38") - Box 1 - 3641959 1pc.
Part Identification (Reduced Part Size) 1pc. - 0369 Lower Diagonal (2 x 3 x 37") - Box 1 - 3640369 2pc. - 0863 Roof Support (2 x 3 x 43-1/2") - Box 1 - 3640863 Nominal Size Actual Size 1" x 6" 5/4" x 4" 2" x 2" 2" x 3" ⅝" x 5⅜" 1" x 3¼" 1½" x 1½" 1⅜" x 2½" 1pc. - 1950 Roof Support - Left (2 x 3 x 43-1/2") - Box 1 - 3641950 1pc. - 1951 Roof Support - Right (2 x 3 x 43-1/2") - Box 1 - 3641951 1pc. - 1986 Crowsnest Diagonal (2 x 3 x 18-3/4") - Box 3 - 3641986 1pc.
Part Identification (Reduced Part Size) 2pc. - 1952 Long Post (2 x 4 x 92-3/8") - Box 1 - 3641952 Nominal Size Actual Size 2" x 4" 2" x 6" 1⅜" x 3⅜" 1½" x 5⅜" 2pc. - 1985 Crowsnest Gusset (2 x 6 x 13-5/8") - Box 1 - 3641985 1pc. - 1825 Back Beam (2 x 6 x 83-5/8") - Box 1 - 3631825 1pc. - 1826 Front Beam (2 x 6 x 83-5/8") - Box 1 - 3631826 Extra Boards NOT USED for this fort assembly 2pc. - 0620 SL Brace (2 x 2 x 12-1/2") - Box 1 - 3640620 2pc.
Hardware Identification (Actual Size) 7pc. LS3 - Lag Screw 1/4 x 3" - (9262230) 4pc. LS1 - Lag Screw 1/4 x 1-1/2" - (9262212) 24pc. H2 - Hex Bolt 1/4 x 2" - (9277220) 2pc. H4 - Hex Bolt 1/4 x 4" - (9277240) 2pc. H11 - Hex Bolt 1/4 x 2-3/4" - (9277223) 6pc. H3 - Hex Bolt 1/4 x 2-1/2" - (9277222) 1pc. H1 - Hex Bolt 1/4 x 1-1/2" - (9277212) 2pc. H13 - Hex Bolt 1/4 x 3-1/2" - (9277232) 1pc. H8 - Hex Bolt 1/4 x 4-1/4" - (9277241) 8pc. H5 - Hex Bolt 1/4 x 4-1/2" - (9277242) 4pc.
Hardware Identification (Actual Size) 14pc. LW2 - 5/16" Lock Washer - (9253300) 61pc. LW1 - 1/4" Lock Washer - (9253200) 56pc. TN1 - 1/4" T - Nut -(9285200) 18pc. FW3 - #8 Flat Washer - (9251500) 39pc. FW0 - 3/16" Flat Washer - (9251100) 14pc. TN2 - 5/16" T- Nut - (9285300) 89pc. LN1 - 1/4 Lock Nut - (9283200) 66pc. FW1 - 1/4" Flat Washer - (9251200) 4pc. LN2 - 5/16" Lock Nut - (9283300) 5pc. BN1 - 1/4" Barrel Nut - (9248200) 22pc. FW2 - 5/16" Flat Washer - (9251300) 89pc.
Part Identification (Reduced Part Size) 1X 3320386 Rocks (5pk) 3-Green 2-Yellow 1X 3200184 Triangle Plate (4pk) Green 1X 3300220 TNR2 Slide Clamp Ring (10pk) 1X 9200203 TNR2 Post Mount Yellow 9X 3310221 TNR2 Slide Elbow Yellow 1X 3202001 Swing Hanger Bolt Thru. (6 pk) 1X 9320357 Cedar Summit I.D.
Step 1: Inventory Parts - Read This Before Starting Assembly STOP A. STOP STOP STOP his is the time for you to inventory all your hardware, wood and accessories, T referencing the parts identification sheets. This will assist you with your assembly. • The wood pieces will have the four digit key number stamped on the ends of the boards. The wood pieces are referenced throughout the instructions with this number. • Please refer to Page 6 for proper hardware assembly.
Step 2: Rock Wall Assembly Fig. 2.1 0630 0630 0630 0606 S2 Note: The holes in the rock boards must orient to the top of the boards. 0349 0631 0631 Note: Gaps between boards 2-1/4”, not to exceed 2-3/8” 7-3/4” Approx A: Lay 2 (0349) Rock Rails down, side by side with angled edges facing down. (fig. 2.1) B: Place (0606) CE Access Board on the bottom of each (0349) Rock Rail as shown in fig. 2.1. Make sure (0606) CE Access Board is flush to the outside and bottom edges of each (0349).
Step 3: Swing Beam Assembly Warning: For your child’s safety, orientate the swing hangers as shown to ensure your swing will have proper swing motion when installed. Failure to do so could result in premature failure of the swing hanger or swing chain. Fig. 3.4 Make sure triangle is tight against beam A: In the middle holes of (1825) Back Beam install 2 Bolt-Thru Swing Hangers (fig. 3.1) making sure the swing hangers are oriented in the direction shown in fig. 3.4 to maintain proper swing motion.
Step 4: Swing End Assembly A: Attach 2 (1863) SW Posts to (1856) SW Upright using 2 (G4) 5/16 x 4” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 4.1) G5 Fig. 4.1 5/16” Lock Washer 1863 1862 5/16” Flat Washer 1856 5/16” T-Nut 5/16” Flat Washer 5/16” T-Nut 5/16” Lock Washer G5 G4 1863 B: Attach (1862) SW Support to both (1863) SW Posts and (1856) SW Upright using 3 (G5) 5/16 x 4-1/2” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 3.
Step 5: Attach Swing End to Swing Beam A: Place (4919) SW Rail Block in the centre between (1826) Front Beam and (1825) Back Beam and attach with 1 (H8) 1/4 x 4-1/4” Hex Bolt (with lock washer, flat washer and t-nut). (fig. 5.1 & 5.2) 1826 Fig. 5.1 H8 Fig. 5.2 1/4” Lock Washer 1825 1826 4919 1/4” Flat Washer 1825 1/4” T-Nut B: Attach Swing Beam Assembly to the side of the Swing End Assembly with the overhang (fig. 5.3 & 5.
Step 6: Roof Assembly Part 1 A: Attach 1 (0863) Roof Support to another at the peak using 1 (S4) #8 x 3” Wood Screw. (fig. 6.1) B: Attach 1 (1950) Roof Support Left to 1 (1951) Roof Support Right at the peak using 1 (S4) #8 x 3” Wood Screw. (fig. 6.1) C: Attach 1 (0501) Joist to another at the peak using 1 (S4) #8 x 3” Wood Screw. (fig. 6.1) D: Place the Roof Supports and Joist Assemblies in the pattern shown in fig. 6.1. Once in the pattern check that the assemblies have the same angles. S4 Fig. 6.
Step 6: Roof Assembly Part 2 D: Starting at the top of the Roof Support Assembly and working down attach 3 (0517) Cedar Roofing on one side of the Roof Supports and (0501) Joists with 3 (S0) #8 x 7/8” Truss Screws per board. (fig. 6.2) Be sure to overlap the Cedar Roofing as shown in fig. 18.4. E: Repeat Step A for the other side of the Roof Support Assembly. F: Drill a hole 1-1/2” above the factory drilled holes in 2 (0517) Cedar Roofing.
Step 6: Roof Assembly Part 3 N: Place 1 Peak Detail - Green on each side of the Roof Assembly and attach to (0863) Roof Supports, (1950) Roof Support Left and (1951) Roof Support Right with 8 (S8) #12 x 3/4” Pan Screws (with 3/16” flat washer) per Peak Detail - Green as shown in fig. 6.3. Fig. 6.
Step 7: Slide Wall Assembly Note: Pre-drill all holes using a 1/8” drill bit before installing the lag screws. A: On the ground lay flat 2 (1952) Long Posts then attach (0348) SL Ground with 4 (H2) 1/4 x 2” Hex Bolts (with lock washer, flat washer and t-nut); and (1501) Floor End using 2 (H2) 1/4 x 2” Hex Bolts (with lock washer, flat washer and t-nut) in the top holes as shown in fig. 7.1. Keep bolts loose. B: Make sure the distance between posts is 32”. (fig. 7.
Step 8: Swing Wall Assembly Part 1 A: Attach (1554) SW Ground using 4 (H2) 1/4 x 2” Hex Bolts (with lock washer, flat washer and t-nut); (1501) Floor End (in the bottom holes), (1502) Wall Support and (1865) SW Roof Side using 2 (H2) 1/4 x 2” Hex Bolts (with lock washer, flat washer and t-nut) for each board to two (1500) Posts. (fig. 8.1) Note: Keep all bolts loose.
Step 8: Swing Wall Assembly Part 2 Note: Pre-drill all holes using a 1/8” drill bit before installing the lag screws. D: Attach 1 (0369) Lower Diagonal to (1554) SW Ground with 1 (H2) 1/4 x 2” Hex Bolt (with lock washer, flat washer and t-nut) as shown in fig. 8.2. E: Attach the other end of (0369) Lower Diagonal to (1500) Post with 1 (LS3) 1/4 x 3” Lag Screw (with flat washer). (fig. 8.2) Fig. 8.
Step 9: Front Frame Assembly Part 1 A: On the front side of the assembly, attach (0799) Floor Back to (1500) Post and (1952) Long Post with 2 (H5) 1/4 x 4-1/2” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 9.1 and 9.2) The middle bolt hole should be towards the bottom. B: Attach (1955) Divider to (0799) Floor Back with 1 (H1) 1/4 x 1-1/2” Hex Bolt (with lock washer, flat washer and t-nut). Notice the hole orientations in the boards. (fig. 9.2). Fig. 9.
Step 9: Front Frame Assembly Part 2 Note: Pre-drill all holes using a 1/8” drill bit before installing the lag screws. F: Square and then attach (0351) Front Back to the bottom of (1500) Post and (1952) Long Post with 2 (LS3) 1/4 x 3” Lag Screws (with flat washer) in the top (pre-drilled) holes and 2 (S7) #12 x 2” Pan Screws (with 3/16” flat washers) in the bottom holes, as shown in fig. 9.3 and 9.4. Fig. 9.3 Fig. 9.
Step 10: Back Frame Assembly A: On the back side of the assembly, attach (1953) Back Floor to (1500) Post and (1952) Long Post with 2 (H4) 1/4 x 4” Hex Bolts (with lock washer, flat washer and t-nut) in the bottom holes. Make sure the assembly is square, then install 2 (S7) #12 x 2” Pan Screws (with 3/16” flat washers) in the top holes. (fig. 10.1 and 10.2) The middle bolt hole should be towards the top.
Step 11: Attach Floor and Side Joists Part 1 A: Loosen the top bolt and remove the bottom bolt in (1861) SW Mount. Do not discard this bolt, you will reinstall it after the (0790) Floor Joist is attached. (fig. 11.1 and 11.2) B: From inside of the assembly, measure 2” down from the top of the (1501) Floor End on the Swing Wall Side (fig. 11.3) and 1/2” down from the top of the (1501) Floor End on the Slide Wall Side (fig. 11.
Step 11: Attach Floor and Side Joists Part 2 D: On the front of the assembly attach (0795) Side Joist to the inside of (0799) Floor Back with 2 (H3) 1/4 x 2-1/2” Hex Bolts (with lock washer, flat washer and t-nut) in the outside holes and 2 (S7) #12 x 2” Pan Screws in the inside holes as shown in fig. 11.1 and 11.5.
Step 12: Attach Gap and Floor Boards A: Place 1 (1853) Cedar Gap Board at each end of the assembly. Then between (1853) Cedar Gap Boards place 8 evenly spaced (1851) Cedar Floor Boards. (fig. 12.1) B: Attach all boards to (0795) Side Joists and (0790) Floor Joist with 5 (S2) #8 x 1-1/2” Wood Screws per board. (fig. 12.1) Fig. 12.
Step 13: Wall Assembly A: Measure 1/2” from each (1500) Posts on Swing Wall side and attach 1 (1503) Wall Boards per side to (1501) Floor End and (1502) Wall Support using 4 (S0) #8 x 7/8” Truss Screws per board. Attach 3 more (1503) Wall Boards per side, with 1/2” gap between them. There should be 8 boards in total. Make sure the bottom of the boards are tight against (1853) Cedar Gap Board and bevelled edges facing up. The centre gap will not be 1/2”. (fig. 13.1 and 13.
Step 14: Attach Cafe Canopy to Fort A: Feed Cafe Canopy Frame through the pocket of the Cafe Canopy. (fig. 14.1) B: With a helper, hold the Cafe Canopy Frame against the (1500) Post and (1952) Long Post on the back side of the assembly. (fig. 14.1 and 14.3) C: Attach Cafe Canopy Frame to both posts, tight to the bottom of (1953) Back Floor, with 1 (S6) #12 x 1” Pan Screw per side. (fig. 14.2) D: Loosen the bolts in both (1501) Floor Ends and tuck the canopy in between (1501) Floor Ends and the posts.
Step 15: Attach Floor Gussets Pre-drill all pilot holes using a 1/8” drill bit before installing the lag screws. A: On the Swing Wall side place 1 (0367) Floor Gusset tight to the inside face of each (1500) Post, to the bottom of (1853) Cedar Gap Board and inside face of (1501) Floor End. (fig. 15.1 and 15.2) B: Attach (0367) Floor Gussets to (1500) Posts with 1 (LS3) 1/4 x 3” Lag Screw (with flat washer) per gusset in the pre-drilled holes as shown in fig. 15.3.
Step 16: Attach Gussets A: On the back side of the assembly, from the inside of the fort, place 1 (1954) Gusset flush to the outside edge of (1500) Post and (1952) Long Post. The top of the gusset should be tight to (0795) Side Joist. (fig. 16.1 and 16.2) B: Attach using 2 (S3) #8 x 2-1/2” Wood Screws in the inside holes and 2 (S2) #8 x 1-1/2” Wood Screws in the outside holes, per gusset, as shown in fig. 16.2. Fig. 16.1 Back 1952 Fig. 16.
Step 17: Lower Cafe Wall Assembly Part 1 A: Remove the (LS3) 1/4 x 3” Lag Screw (with flat washer) from the top of (0369) Lower Diagonal and have a helper hold it to the left of the assembly while installing the lower Cafe Wall. (fig. 17.1 and 17.2) B: Tight to top of (0351) Front Back and flush to the outside edges of (1500) Post and (1952) Long Post attach 1 (1801) Cedar Siding with 2 (S0) #8 x 7/8” Truss Screws as shown in fig. 17.2.
Step 17: Lower Cafe Wall Assembly Part 2 F: From inside the assembly, centred over the pilot holes in (1801) Cedar Siding, attach 2 (1858) Short Wall Supports to (1817) Wall Top with 2 (S2) #8 x 1-1/2” Wood Screws, per board, and to (0351) Front Back with 2 (S1) #8 x 1-1/8” Wood Screws per board. (fig. 17.3 and 17.4) G: From the outside of the assembly attach (1801) Cedar Siding to each (1858) Short Wall Support with 2 (S0) #8 x 7/8” Truss Screws per siding. (fig. 17.
Step 18: Lower Swing Wall Assembly Part 1 A: Place 1 (1964) SW Wall Trim tight to the top of (1554) SW Ground, overhanging the outside edge of (1500) Post by 5/16”, on the Swing Wall side of the assembly. Attach to (1500) Post with 4 (S2) #8 x 1-1/2” Wood Screws. (fig. 18.1 and 18.2) B: Tight to top of (1554) SW Ground and tight to (1964) SW Wall Trim attach (1852) CE Siding to both (1500) Posts with 2 (S0) #8 x 7/8” Truss Screws as shown in fig. 18.2.
Step 18: Lower Swing Wall Assembly Part 2 E: From inside the assembly, centred over the pilot holes in (1852) CE Siding and tight to (1853) Cedar Gap Board, attach 2 (1814) Wall Supports to (1501) Floor End and (1554) SW Ground with 4 (S1) #8 x 1-1/8” Wood Screws per board. (fig. 18.3) F: From the outside of the assembly attach (1852) CE Siding to each (1814) Wall Support with 2 (S0) #8 x 7/8” Truss Screws per siding. (fig. 18.2) Fig. 18.1 1500 Fig. 18.
Step 19: Door Wall Assembly Part 1 A: On the front of the assembly measure 18-3/8” from the inside edge of (1952) Long Post. (fig. 19.1 and 19.2) B: Tight to the bottom of (0795) Side Joist, at measured location, make sure board is square, then attach (1814) Wall Support to (0799) Floor Back and (0351) Front Back with 4 (S1) #8 x 1-1/8” Wood Screws. (fig. 19.2) Fig. 19.1 Inside Fort View Back Front S1 0795 Fig. 19.
Step 19: Door Wall Assembly Part 2 C: Tight to the bottom of (0799) Floor Back and flush to the outside edge of (1952) Long Post attach (1806) Door Top to (1952) Long Post with 2 (S2) #8 x 1-1/2” Wood Screws and to (1814) Wall Support with 2 (S1) #8 x 1-1/8” Wood Screws. (fig. 19.3 and 19.4) D: Flush to the edge of (1814) Wall Support and tight to the bottom of (1806) Door Top attach (1809) Door Trim to (1814) Wall Support with 4 (S1) #8 x 1-1/8” Wood Screws. (fig. 19.
Step 20: Lower Slide Wall Assembly Part 1 A: Place 1 (1808) Short Trim tight to the top of (1987) SL Ground Support flush to the outside edge of (1952) Long Post on the front Slide Wall side of the assembly. Attach to (1952) Long Post with 3 (S2) #8 x 1-1/2” Wood Screws. (fig. 20.1 and 20.2) B: Tight to top of (0348) SL Ground and tight to (1808) Short Trim attach (1852) CE Siding to both (1952) Long Posts with 2 (S0) #8 x 7/8” Truss Screws as shown in fig. 20.2.
Step 20: Lower Slide Wall Assembly Part 2 G: From inside the assembly measure 1” up from the bottom of (1851) Cedar Floor Board then flush to the inside edge of each (1952) Long Post attach 2 (1972) Wall Boards to (1867) Top Side and (1851) Cedar Floor Board with 4 (S1) #8 x 1-1/8” Wood Screws per board as shown in fig. 20.3 and 20.4.
Step 20: Lower Slide Wall Assembly Part 3 K: From outside the assembly, flush to the outside edges of both (1952) Long Posts and tight to the top of (1501) Floor End, attach (0839) CE Gap Board to each (1952) Long Post with 4 (S2) #8 x 1-1/2” Wood Screws. (fig. 20.7 and 20.8) L: Tight to the top of (0839) CE Gap Board, centered on each (1952) Long Post, attach 2 (1959) SL Wall Boards with 4 (S7) #12 x 2” Pan Screws per board as shown in fig. 20.8. 1952 Fig. 20.7 Fig. 20.
Step 21: Crowsnest Floor Assembly A: Attach 2 (1981) Crowsnest Joists flush to the outside edges of (1976) Crowsnest Front with 2 (S4) #8 x 3” Wood Screws per joist and (1983) Crowsnest Back with 2 (S3) #8 x 2-1/2” Wood Screws per joist as shown in fig. 21.1. B: Attach 2 (1980) Crowsnest Joists over the inside pilot holes of (1976) Crowsnest Front with 2 (S4) #8 x 3” Wood Screws per joist and (1983) Crowsnest Back with 2 (S3) #8 x 2-1/2” Wood Screws per joist as shown in fig. 21.1.
Step 22: Crowsnest Wall Frame Assembly A: Attach 1 (1977) Crowsnest SL Top to 2 (1978) Crowsnest Uprights using 2 (H3) 1/4 x 2-1/2” Hex Bolts (with lock washer, flat washer and t-nut), making sure the notched ends are facing out and at the bottom. (fig. 22.1) B: Attach 1 (1448) Crowsnest Short to (1977) Crowsnest SL Top between each (1978) Crownest Upright using 6 (S15) #8 x 1-3/4” Wood Screws as shown in fig. 22.1.
Step 23: Crowsnest Frame Assembly Part 1 A: Attach 1 (1982) Crowsnest Bottom Side flush to the back edge of each (1952) Long Post and tight to the top of (1959) SL Wall Board with 1 (H5) 1/4 x 4-1/2” Hex Bolt (with lock washer, flat washer and t-nut) per side, as shown in fig. 23.1 and 23.2. Notice the pilot holes are orientated to the bottom of the board and make sure both (1982) Crowsnest Bottoms are square to each post then install 2 (S4) #8 x 3” Wood Screws per board. (fig. 23.
Step 23: Crowsnest Frame Assembly Part 2 C: Attach 1 (1985) Crowsnest Gusset to the outside of each (1980) Crowsnest Joists with 1 (S3) #8 x 2-1/2” Wood Screws per gusset as shown in fig. 23.5 and 23.6. D: Attach (1976) Crowsnest Front to each (1985) Crowsnest Gusset with 2 (S4) #8 x 3” Wood Screws per gusset. (fig. 23.6) E: Measure 9-3/4” from the inside edge of (1952) Long Post and 2-13/16” down from bottom of (1983) Crowsnest Back then measure 1-1/2” down from the first mark.
Step 23: Crowsnest Frame Assembly Part 3 G: Attach 1 (1989) Crowsnest Side to each (1952) Long Post with 1 (H5) 1/4 x 4-1/2” Hex Bolt (with lock washer, flat washer and t-nut) per board. Keep the bolts loose. (fig. 23.9 and 23.10) H: Place Crowsnest Wall Frame Assembly from Step 22 in the opening of Crowsnest Floor Assembly.
Step 23: Crowsnest Frame Assembly Part 4 K: Tight to each (1978) Crowsnest Upright attach 1 (1975) Cedar Wall to each (1989) Crowsnest Side and (1982) Crowsnest Bottom with 4 (S1) #8 x 1-1/8” Wood Screws per board. (fig. 23.11 and 23.12) L: Measure 2-1/4” from each (1975) Cedar Wall and attach another (1975) Cedar Wall to each (1989) Crowsnest Side and (1982)Crowsnest Bottom with 4 (S1) #8 x 1-1/8” Wood Screws per board. (fig. 23.11 and 23.12) Fig. 23.11 1978 Fig. 23.
Step 24: Attach Rock Rail to Fort A: Place Rock Wall Assembly from Step 2 centred between (1500) Post and (1955) Divider and flush to top of (0799) Floor Back (fig. 24.1 and 24.2). Attach (0349) Rock Rails to (0799) Floor Back using 4 (S15) #8 x 1-3/4” Wood Screws as shown in fig. 24.2 and 24.3. B: Attach (1554) SW Ground to (0349) Rock Rail with 2 (S3) #8 x 2-1/2” Wood Screws. (fig. 24.
Step 25: Attach Ground Stakes MOVE FORT TO FINAL LOCATION. FINAL LOCATION MUST BE LEVEL GROUND Warning! To prevent tipping and avoid potential injury, stakes must be driven 10-1/2” into ground. Digging or driving stakes can be dangerous if you do not check first for underground wiring, cables or gas lines. A: Drive 2 (0318) Ground Stakes 10-1/2” into the ground at both ends of (1554) SW Ground into (0369) Lower Diagonal and (0349) Rock Rail as shown in fig. 25.1 and 25.2.
Step 26: Roof Frame Assembly A: Place 1 (1957) SL Roof Side on the outside of each (1952) Long Post and 1 (1962) Post Couple on the inside of each (1952) Long Post as shown in fig. 26.1 and 26.2. Loosely attach (1957) SL Roof Side, (1952) Long Post and (1962) Post Couple together with 1 (H11) 1/4 x 2-3/4” Hex Bolt (with lock washer, flat washer and t-nut) per side. (fig. 26.
Step 27: Attach Roof to Fort Part 1 A: With two helpers place the Roof Assembly, from Step 6, on the fort as shown in fig. 27.1. The roof should be centred on the Roof Frame assembly and all Roof Supports should be flush to the inside of the fort and resting on (1865) SW Roof Side and both (1961) Post Roof Blocks. The (0501) Joists should fit tight to the inside of each (0357) Tarp Front Back. Make sure (1950) and (1951) Roof Supports are on the Crowsnest Side.
Step 27: Attach Roof to Fort Part 2 D: Attach 1 (0514) Roof Brace to each (0863) Roof Support, (1950) Roof Support Left and (1951) Roof Support Right so it is tight against the angled edge of the Roof Supports using 2 (S2) #8 x 1-1/2” Wood Screws per brace. (fig. 27.4 and 27.5) E: Attach (0514) Roof Braces to (1865) SW Roof Side and both (1957) SL Roof Sides using 2 (S1) #8 x 1-1/8” Wood Screws per brace. (fig. 27.4 and 27.5) 1950 Fig. 27.5 Fig. 27.
Step 27: Attach Roof to Fort Part 3 F: Tight to each (1950) and (1951) Roof Support on the Crowsnest side, under the Peak Detail, attach (1979) Roof Support with 1 (S2) #8 x 1-1/2” Wood Screw and 1 (S4) #8 x 3” Wood Screw per side as shown in fig. 27.6 and 27.7. It is important the screws are installed as shown below. Peak Detail 1950 Fig. 27.6 1951 1979 Fig. 27.
Step 28: Seat Assembly A: Attach (1969) Seat Rail flush to the top and outside edges of 2 (1968) Seat Posts with 4 (S2) #8 x 1-1/2” Wood Screws as shown in fig. 28.1. Notice the bolt holes in (1968) Seat Posts are at the bottom of the boards. B: Centre (1967) Seat on top of (1968) Seat Posts and attach with 4 (S3) #8 x 2-1/2” Wood Screws. (fig. 28.1) C: Attach 1 (1970) Seat Bottom to each (1968) Seat Post with 2 (H2) 1/4 x 2” Hex Bolts (with lock washer, flat washer and t-nut) per post. (fig. 28.
Step 29: Attach Seat Assembly to Fort A: Centre Seat Assembly on (0351) Front Back and attach (1970) Seat Bottoms to (0351) Front Back with 2 Corner Braces per (1970) Seat Bottom, one on each side, using 3 (S5) #8 x 1/2” Pan Screws per brace, as shown in fig. 29.1, 29.2 and 29.3. The Corner Braces should be centred on the boards. Notice that the screw placement is opposite from the outside Corner Braces to the inside. (fig. 29.2 and 29.3) Inside Corner Brace(s) Fig. 29.3 Fig. 29.
Step 30: Slide Support Assembly Note: Pre-drill all holes using a 1/8” drill bit before installing the lag screws. A: Remove the previosly installed hardward in (0351) Front Back. This will be used in Step B so do not discard it. (fig. 30.2) B: Attach (1987) SL Ground Support to (0351) Front Back with 1 (LS3) 1/4 x 3” Lag Screw (with flat washer) in the top (pre-drilled) hole. Make sure (1987) SL Ground Support is square to the fort then install 1 (S7) #12 x 2” Pan Screw in the bottom hole. (fig. fig.
Step 31: Slide Section Assemblies Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 31.3) A: Fit 2 TNR2 Slide Elbows together and attach with 8 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut) as shown in fig. 31.1. It is very important to attach bolts as indicated. B: Repeat Step A 3 more times to create 4 Elbow Sections in total.
Step 31: Slide Section Assemblies Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 31.3) D: Attach TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut) as shown in fig. 31.4. It is very important to attach bolts as indicated. This creates the Exit Elbow Assembly. TNR2 Slide Exit Top Fig. 31.
Step 32: Attach Flange Assembly to Fort A: With a helper place the Flange Assembly flush to the Crowsnest on the fort as shown in fig. 32.1, then predrill 1/8” pilot holes in the bottom 4 mounting locations on (1974) Crowsnest Gap (approximate spots where circles are on figure), making sure the pre-drilled holes are a minimum of 1” deep.
Step 33: Attach Elbow Assembly to Flange Assembly Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. A: Fit one of the Elbow Assemblies to the Flange Assembly by lining up the arrows on each assembly. (fig. 33.2 and 33.
Step 33: Attach Elbow Assembly to Flange Assembly Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. Fig. 33.
Step 34: Attach Elbow Assembly to Elbow Assembly Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. Fig. 34.1 A: Fit a second Elbow Assemblies to the first Elbow Assembly by lining up the arrows on each assembly. Notice the elbow orientation. (fig. 34.
Step 34: Attach Elbow Assembly to Elbow Assembly Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. C: Attach 1 TNR2 Slide Clamp Ring to the bottom of the joined Assemblies using 3 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut), making sure to match the arrows up with the end of the clamp ring (where a seam will be) as shown in fig. 34.
Step 35: Attach Elbow Assemblies and TNR2 Slide Support Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. A: Attach the two remaining Elbow Assemblies as instructed in Steps 33 and 34. B: On the fourth Elbow Assembly attached remove the pan bolt and nut which is facing the fort (installed in Step 31). (fig. 35.
Step 36: Attach SL Support to Ground Back A: Insert TNR2 Post Mount on top of (1450) SL Support and attach with 2 (PB2) 1/4 x 1-1/4” Pan Bolts (with lock washer and t-nut). Keep these bolts loose. (fig. 36.2) Fig. 36.1 B: Use (1450) SL Support as a guide to judge the proper bolt location, remove the bottom pan bolt and nut. The bolt will no longer be needed, but keep the lock nut. (fig. 36.
Step 37: Attach TNR2 Slide Exit to Exit Elbow Assembly A: Insert flange of Exit Elbow Assembly (slide elbow) into the slots on TNR2 Slide Exit. (fig. 37.1) B: Rotate Slide Exit and use Quadrex Driver as a guide pin so the holes are aligned and attach with 5 (PB1) 1/4 x 3/4” Pan Bolts (with lock nuts) starting with the bottom middle hole and working up each side. (fig. 37.2 and 37.3) C: At this point make sure all the slide bolts are tight.
Step 38: Attach Exit End Assembly to Fort Fig. 38.1 Top Slide Bolt Holes Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. Elbow Assembly PB1 A: Fit the Exit End Assembly to the last Elbow Assembly by lining up the arrows on each assembly. Notice the elbow orientation. (fig. 38.
Step 39: Attach Swing Assembly to Fort A: Attach Swing Assembly from Step 5 to (1861) SW Mount with 1 (G5) 5/16 x 4-1/2” Hex Bolt (with lock washer, flat washer and t-nut) and 1 (G8) 5/16 x 2” Hex Bolt (with 2 flat washers and 1 lock nut) as shown in fig. 39.1 and 39.2. Fig. 39.1 Fig. 39.
Step 40: Attach Swing Ground Stakes A: Drive one (0318) Ground Stake 10-1/2” into the ground at each (1863) SW Post and attach with 2 (S3) #8 x 2-1/2” Wood Screws per ground stake. (fig. 40.1 and 40.2) Warning! To prevent tipping and avoid potential injury, stakes must be driven 10-1/2” into ground. Digging or driving stakes can be dangerous if you do not check first for underground wiring, cables or gas lines. Fig. 40.1 1863 S3 x 2 per ground stake 1863 0318 1863 Fig. 40.
Step 41: Attach Belt and Acro Swings Warning! Check entire play centre for bolts protruding beyond t-nuts. Use extra washers to eliminate this condition. A: Attach 2 Belt Swings and Acro Swing to the Bolt-Thru Swing Hangers. (fig. 41.1) Fig. 41.1 Acro Swing Belt Swings Other Parts 2 x Belt Swings 1 x Acro Swing 76 support@cedarsummitplay.
Step 42: Attach Flower Box to Fort A: On the front of the assembly attach 1 Flower Box, centred under the window on (1956) Front Wall with 2 (S5) #8 x 1/2” Pan Screws as shown in fig. 42.1 and 42.2. Fig. 42.1 Fig. 42.2 S5 Flower Box S5 1956 Hardware 2x S5 Other Parts #8 x 1/2” Pan Screw 77 1 x Flower Box support@cedarsummitplay.
Final Step: Attach I.D. Plaque Final Step: Attach I.D Plaque ATTACH THIS WARNING & I.D. PLAQUE TO A PROMINENT LOCATION ON YOUR PLAY EQUIPMENT! (Fort or Swing Post) This provides warnings concerning safety and important contact information. A Tracking Number is provided to allow you to get critical information or order replacement parts for this specific model.
NOTES NOTES 79 support@cedarsummitplay.
CEDAR SUMMIT Consumer Registration Card First Name Initial Last Name Street Apt. No.
