ABBEYDALE CLUBHOUSE–F23920X INSTALLATION AND OPERATING INSTRUCTIONS WARNING To reduce the risk of serious injury or death, you must read and follow these instructions. Keep and refer to these instructions often and give them to any future owner of this play system. Manufacturer contact information provided below. 30'-6" OBSTACLE FREE SAFETY ZONE - 30’6” x 26’ area requires Protective Surfacing. See page 3. 7'-6" 26'-0" 17'-6" CAPACITY - 12 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.
Warnings and Safe Play Instructions CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system.
Protective Surfacing - Reducing Risk of Serious Head Injury From Falls. One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292.
Instructions for Proper Maintenance Your KidKraft Play System is designed and constructed of quality materials with your child’s safety in mind. As with all outdoor products used by children, it will weather and wear. To maximize the enjoyment, safety and life of your Play Set, it is important that you, the owner, properly maintain it. Check the following at the beginning of the play season: HARDWARE: Check metal parts for rust. If found, sand and repaint using a non-lead paint complying with 16 CFR 1303.
About Our Wood KidKraft Premium Play Systems uses only premium playset lumber, ensuring the safest product for your children’s use. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.
Tools Required • Tape Measure • Carpenters Level • Carpenters Square • Claw Hammer • Standard or Cordless Drill Keys to Assembly Success • #1, #2 & #3 Phillips or Robertson Bits or Screwdriver • Ratchet with extension (1/2” & 9/16” sockets) Part Identification Key On each page, you will find the parts and quantities required to complete the assembly step illustrated on that page. Here is a sample.
Your Key To Quick Assembly SORTING WOOD PARTS INTO EACH ASSEMBLY STEP WILL SAVE TIME! Step Step Step SAVE TIME - TIP #1: Wood parts are found in Box 2, 3, 4 & 5. Open each box with wood parts and look for the Key Number stamped on the end of the wood part (see chart below). Sort each wood part into the different assembly steps.
5/16" (8mm) Flat Washer 1/4" (6mm) Lock Washer 5/16" (8mm) T-Nut 1/4" (6mm) T-Nut 1/4" (6mm) Flat Washer 5/16" (8mm) Flat Washer For example: BOLT LENGTH 4½ (4.5) inches long 1 inch = 25.4mm LENGTH CONVERSION 0.31 inches x 25.4mm = 8mm BOLT DIAMETER 5/16 (0.31) inches For example: 1 inch = 25.4mm DIAMETER CONVERSION HARDWARE LENGTH CHART inches vs millimetres 6 152 5½ 140 5 127 114 4½ 4 102 3½ 89 3 76 2½ 64 2 51 1½ 38 1¼ 32 1-1/8 29 1 25.4 7/8 22 3/4 19 1/2 12.
63.5 2 1/2" 5/4 x 3 88.9 3 1/2" 5/4 x 4 114.3 4 1/2" 5/4 x 5 139.7 5 1/2" 5/4 x 6 88.9 3 1/2" 4x4 38.1 1 1/2" 34.9 1 3/8" 34.9 1 3/8" 38.1 1 1/2" 38.1 1 1/2" 2x6 136.5 5 3/8" 2x4 85.7 3 3/8" 2x3 63.5 2 1/2" 2 x2 15.9 5/8" 82.6 3 1/4" 34.9 1 3/8" 60.3 2 3/8" 85.7 3 3/8" 114.3 4 1/2" 136.5 5 3/8" 1/2 x 4 1x2 1x3 1x4 1x5 1x6 LENGTH CONVERSION 1 inch = 25.4mm 59.25 inches x 25.4mm = 1505mm For example: BOARD LENGTH 59¼ (59.25) inches 15.9 5/8" 15.9 5/8" 15.9 5/8" 15.
Part Identification (Reduced Part Size) 6pc. - 0318 - - Ground Stake 1-1/4 x 1-1/2 x 14" - Box 1 - 3650318 1pc. - 8073 - 1 x 2 x 22" - Dormer Bottom - Box 4 - 3638073 2pc. - 8072 - 1 x 3 x 6-3/4" - Dormer Side Burst - Box 4 - 3638072 1pc. - 8071 - 1 x 3 x 10-3/4" - Dormer Centre - Box 4 - 3638071 2pc. - 8070 - 1 x 3 x 13-5/8" - Dormer Side - Box 4 - 3638070 2pc. - 8613 - 1 x 4 x 10-15/16" - Gable Board A - Box 4 - 3638613 1pc. - 8612 - 1 x 4 x 16-1/8" - Centre Gable Board - Box 4 - 3638612 1pc.
Part Identification (Reduced Part Size) 1pc. - 2522 - 1 x 6 x 21" - Gable A - Box 3 - 3632522 5pc. - 8511 - 1 x 6 x 22-1/8" - Board Rock A - Box 2 - 3638511 5pc. - 8512 - 1 x 6 x 22-1/8" - Board Rock B - Box 2 - 3638512 1pc. - 8515 - 1 x 6 x 22-1/8" - Access Rock Bottom - Box 2 - 3638515 2pc. - 2519 - 1 x 6 x 31" - SW Nest Wall - Box 3 - 3632519 12pc. - 2478 - 1 x 6 x 38-1/2" - Floor - Box 2 - 3632478 1pc. - 2480 - 1 x 6 x 57" - Back Top - Box 3 - 3632480 2pc.
Part Identification (Reduced Part Size) 2pc. - 2748 - 5/4 x 6 x 13¼" - End Nest Board - Box 3 - 3632748 1pc. - 2495 - 5/4 x 4 x 13-5/8" - Bench Support - Box 3 - 3632495 4pc. - 8517 - 5/4 x 4 x 13-3/4" - Ladder Tread - Box 2 - 3638517 1pc. - 8514 - 5/4 x 4 x 15" - Gap Ladder - Box 2 - 3638514 1pc. - 2498 - 5/4 x 4 x 24-1/4" - Cafe Top - Box 3 - 3632498 1pc. - 2506 - 5/4 x 4 x 29-3/4" - Bottom Nest End - Box 3 - 3632506 1pc. - 2520 - 5/4 x 4 x 29-3/4" - End Nest Top - Box 3 - 3632520 2pc.
Part Identification (Reduced Part Size) 2pc. - 2488 - 5/4 x 5 x 15-5/8" - Crowsnest Top Front - Box 3 - 3632488 Nominal Size Actual Size 5/4 x 5 5/4 x 6 5/4 x 4 2x3 2x4 1pc. - 2524 - 5/4 x 5 x 32-7/8" - SL Bottom - Box 3 - 3632524 1pc. - 2481 - 5/4 x 5 x 34-1/8" - Lower Back - Box 2 - 3632481 2pc. - 2485 - 5/4 x 6 x 5" - Seat Side - Box 2 - 3632485 1pc. - 8614 - 5/4 x 6 x 10" - Sunburst - Box 4 - 3638614 1pc. - 2497 - 5/4 x 6 x 29-1/2" - Seat - Box 3 - 3632497 2pc.
Part Identification (Reduced Part Size) 1pc. - 2490 - 2 x 4 x 33-1/8" - Rockwall Spacer - Box 2 - 3632490 Nominal Size Actual Size 2x4 1 3/8 x 3-3/8 1-1/4 x 3-3/8 1-1/4 x 3-3/8 2pc. - 2510 - 2 x 4 x 38" - Floor Support - Box 3 - 3632510 2pc. - 2500 - 2 x 4 x 38-3/8" - Crowsnest Post - Box 4 - 3632500 1pc. - 2489 - 2 x 4 x 38-1/2" - Floor End - Box 2 - 3632489 1pc. - 8611 - 2 x 4 x 41" - Gable Bottom - Box 4 - 3638611 1pc. - 2482 - 2 x 4 x 47-7/8" - Back Wall Support - Box 4 - 3632482 1pc.
Part Identification (Reduced Part Size) 1pc. - 2523 - 2 x 6 x 31-3/4" - Lower Gable - Box 3 - 3632523 Nominal Size Actual Size 2x6 2x3 2x4 2x2 2x6 2 x 3-3/8 4pc. - 2511 - 2 x 3 x 37-5/8" - Nest Post - Box 3 - 3632511 3pc. - 2340 - 2 x 4 x 8-5/8" - Crowsnest Joist - Box 4 - 3632340 1pc. - 8069 - 2 x 4 x 10" - Dormer Cleat - Box 3 - 3638069 2pc. - 2338 - 2 x 4 x 27-1/2" - Crowsnest Face - Box 3 - 3632338 1pc. - 2501 - 2 x 4 x 38-1/2" - Crowsnest Top - Box 3 - 3632501 1pc.
Part Identification (Reduced Part Size) 1pc. - 8068 - - Dormer Roof Set - Box 4 - 3638068 2pc.
Part Identification (Reduced Part Size) 1pc. - 2724 - 1-1/4 x 28-1/2 x 102" Cafe Panel - Box 4 - 37632724 1pc. - 2527 - 1-1/4 x 28-1/2 x 102" Chalkwall Panel - Box 4 - 37632527 1pc. - 2741 - 1-1/4 x 38-1/2 x 83" SW Wall Panel - Box 2 - 37632741 1pc.
Hardware Identification (Actual Size) 6pc. H2 - Hex Bolt 1/4 x 2" - (9277220) 35pc. H10 - Hex Bolt 1/4 x 2-1/4" - (9277221) 21pc. H3 - Hex Bolt 1/4 x 2-1/2" - (9277222) 4pc. H11 - Hex Bolt 1/4 x 2-3/4" - (9277223) 3pc. H12 - Hex Bolt 1/4 x 3" - (9277230) 3pc. H13 - Hex Bolt 1/4 x 3-1/2" - (9277232) 17pc. WL5 - Wafer Lag 1/4 x 2-1/2" - 8pc. WL3 - Wafer Lag 1/4 x 1-3/8" - (9266216) (52632222) 7pc. G21 - Hex Bolt 5/16 x 3¾" - (9277333) 5pc. G1 - Hex Bolt 5/16 x 1-1/2" - (9277312) 5pc.
Hardware Identification (Actual Size) 18pc. FW0 - 3/16" Flat Washer - (9251100) 18pc. LW2 - 5/16" Lock Washer - (9253300) 90pc. LW1 - 1/4" Lock Washer - (9253200) 80pc. TN1 - 1/4" T - Nut -(9285200) 94pc. FW1 - 1/4" Flat Washer - (9251200) 15pc. TN2 - 5/16" T- Nut - (9285300) 89pc. LN1 - 1/4 Lock Nut - (9283200) 75pc. FW2 - 5/16" Flat Washer - (9251300) 29pc. LN2 - 5/16" Lock Nut - (9283300) 89pc. PB1 - Pan Bolt 1/4 x 3/4" 10pc. BN1 - 1/4" Barrel Nut - (9248200) 13pc.
Part Identification (Reduced Part Size) 1x - TNR 2 Slide Exit (3310220) 2x - Space Glider Handle (3320177) Green 1x - Space Glider Body (3320268) Yellow 1x - Telescope w/ Mount (3320161) Part Identification (Reduced Part Size) 1x - TNR 2 Post Mount (9200203) 2x - Hand Grip (2Pk) (3320240) -Yellow 1x - (5pk) Swing Bracket Set 1x.
Step 1: Inventory Parts - Read This Before Starting Assembly STOP A. STOP STOP STOP his is the time for you to inventory all your hardware, wood and accessories, T referencing the parts identification sheets. This will assist you with your assembly. • The wood pieces will have the key number stamped on the ends of the boards. Organize the wood pieces by step, as per the key numbering system below.
Step 2: Access Ladder / Rockwall Assembly Part 1 A: Place (8145) Left Access Rail on left hand side of 4 (8517) Ladder Treads and (8146) Right Access Rail on right hand side with the grooves facing in. (fig. 2.1) B: Fit each (8517) Ladder Tread into grooves on both (8145) and (8146) Access Rails, make sure the top edge of the treads are flush to the front of the Access Rails. (fig. 2.1 and 2.
Step 2: Access Ladder / Rockwall Assembly Part 2 E: Place (8514) Gap Ladder on each access rail so there is a 2-1/8” gap between (8514) Gap Ladder and the top (8517) Ladder Tread. Attach using 4 (S3) #8 x 2-1/2” Wood Screws. (fig. 2.4) F: Place (8139) Rock Rail on the ground next to (8145) Left Access Rail so it matches the orientation of the two access rails as shown in fig. 2.5. Attach (8516) Top Ladder to top of Access Ladder assembly and (8139) Rock Rail using 3 (S3) #8 x 2-1/2” Wood Screws.
Step 3: Rockwall Assembly Part 1 A: Place (8513) Board Access at top of the Access Ladder/Rockwall Assembly and (8515) Access Rock Bottom at the bottom of the assembly as shown in fig. 3.1. Then place (8511) Board Rock A and (8512) Board Rock B as shown in fig. 3.1. Do not screw boards down yet. Rock holes are to be staggered so they do not form a straight line and are at the top of the boards. Note: Rock Boards are to be flush to (8145) Left Access Rail and (8139) Rock Rail. (fig. 3.
Step 3: Rockwall Assembly Part 2 D: Alternating colours and shapes, attach 1 rock to each rock board using 1 (PB2) 1/4 x 1-1/4” Pan Bolt (with 1/4” lock washer, 3/16” flat washer and 1/4” barrel nut) and 1 (S10) #8 x 1” Pan Screw per rock. (fig. 3.2 and 3.3) The Pan Screw is placed in the hole beneath the Pan Bolt. (fig. 3.2 and 3.3) Note: Make sure all hardware is used to secure each rock properly. Fig. 3.2 Fig. 3.
Step 4: Swing Wall Panel Assembly Part 1 A: Place (2741) SW Wall Panel on the ground then measure 4” up from the bottom of the panel and 4” down from the top of the panel on both sides and attach four 2 x 2-1/4” Corner Panel Brackets to the panel with 2 (S8) #12 x 3/4” Pan Screws per bracket. The flat edges of the brackets sit flat against the panel. (fig. 4.1 and 4.2) B: With a helper hold (2724) Cafe Panel up against the right side edge of (2741) SW Wall Panel so the bottom edges are flush.
Step 4: Swing Wall Panel Assembly Part 2 Note: Make sure panels are square and flush to each other. (fig. 4.3) D: Pre-drill with a 3/16” drill bit, then fasten the (2724) Cafe Panel and (2473) Post to (2741) SW Wall Panel with 5 (WL5) 1/4 x 2-1/2” Wafer Lags per panel. (fig. 4.3) 2724 Fig. 4.
Step 5: Slide Wall Panel Assembly Part 1 A: Place (2529) SL Side Panel on the ground then measure 4” up from the bottom of the panel and 4” down from the top of the panel on both sides and attach four 2 x 2-1/4” Corner Panel Brackets to the panel with 2 (S8) #12 x 3/4” Pan Screws per bracket. The flat edge of the bracket must be sitting flat against the panel. (fig. 5.1 and 5.2) B: With a helper hold (2527) Chalkwall Panel up against the left side edge of (2529) SL Side Panel so the bottom edges are flush.
Step 5: Slide Wall Panel Assembly Part 2 Note: Make sure panels are square and flush to each other. (fig. 5.3) D: Pre-drill with a 3/16” drill bit, then fasten the (2527) Chalkwall Panel and (2473) Post to (2529) SL Side Panel with 3 (WL5) 1/4 x 2-1/2” Wafer Lags per panel. (fig. 5.3) 2527 Fig. 5.
Step 6: Join Slide Wall and Swing Wall Assemblies A: With a helper lift the Swing Wall Assembly and Slide Wall Assembly so the (2724) Cafe Panel and (2527) Chalkwall Panel are tight together. (fig. 6.1) B: Attach 1 (2492) Front Top Bottom to the bottom and 1 to top of (2724) Cafe Panel and (2527) Chalkwall Panel with 4 (H10) 1/4 x 2-1/4” Hex Bolts (with lock washer, flat washer and t-nut) per board as shown in fig. 6.1.
Step 7: Top Swing Side Wall Assembly A: Place 1 (2521) SW Side Post tight to the top and flush to the front face of (2741) SW Wall Panel and flush to the outside edge of (2724) Cafe Panel. Attach with 3 (S3) #8 x 2-1/2” Wood Screws. (fig. 7.1 and 7.2) B: Place a second (2521) SW Side Post tight to the top and flush to the front face of (2741) SW Wall Panel and flush to the outside edge of (2473) Post. Attach with 3 (S3) #8 x 2-1/2” Wood Screws. (fig. 7.1 and 7.2) Fig. 7.1 Back 2521 2473 2741 Fig. 7.
Step 8: Back Wall Assembly Part 1 A: Place (2493) Back Ground in between both (2473) Posts on the inside of the assembly. Attach (2493) Back Ground to (2473) Post on the Swing Side with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer, flat washer and t-nut). (fig. 8.1) B: Place (2524) SL Bottom on the outside of (2473) Post on the Slide Side and attach to (2473) Post and (2493) Back Ground with 1 (H12) 1/4 x 3” Hex Bolt (with lock washer, flat washer and t-nut) in the bottom hole. (fig. 8.
Step 8: Back Wall Assembly Part 2 E: From inside the assembly loosely attach (2477) Back Floor Support to both (2473) Posts with 2 (H3) 1/4 x 2-1/2” Hex Bolts (with lock washer, flat washer and t-nut). Notice that the bolt on the Swing Side is installed from inside the assembly and the bolt on the Slide Side is installed from outside the assembly. (fig. 8.
Step 9: Attach Spin Chalk Sign and Secure Assembly A: From inside the assembly place the Spin Chalk Sign in the opening of (2527) Chalkwall Panel so it sits tight to the panel and attach with 6 (S5) #8 x 1/2” Pan Screws as shown in fig. 9.1 and 9.2. B: Make sure assembly is square then on the inside of the assembly attach (2724) Cafe Panel to (2527) Chalkwall Panel using 2 Flat Panel Brackets with 4 (S8) #12 x 3/4” Pan Screws per bracket as shown in fig. 9.1 and 9.3.
Step 10: Attach Joist and Floor End A: At the end of (2477) Back Floor Support and (2475) FR Floor Support attach (2489) Floor End, flush to the ends, with 4 (S4) #8 x 3” Wood Screws. (fig. 10.1 and fig. 10.2) B: Measure 5/8” down from the spot shown on (2741) SW Wall Panel and attach (2476) Floor Joist to (2741) SW Wall Panel and flush to top of (2489) Floor End with 2 (S4) #8 x 3” Wood Screws per end. (fig. 10.1 and fig. 10.3) Fig. 10.3 Fig. 10.1 2475 Fig. 10.
Step 11: Floor Board Assembly Part 1 A: Place 1 (2478) Floor tight to (2741) SW Wall Panel and 1 (2478) Floor flush to the face and ends of (2489) Floor End then attach with 6 (S20) #8 x 1-3/8” Wood Screws per board. (fig. 11.1 and 11.2) Fig. 11.1 S20 Fig. 11.
Step 11: Floor Board Assembly Part 2 B: Starting at Swing Side place 5 (2478) Floors next to the previously installed (2478) Floor then place 1 (2479) Floor Board followed by the remaining 5 (2478) Floors. Make sure the boards are evenly spaced then attach with 6 (S20) #8 x 1-3/8” Wood Screws per board. (fig. 11.3 and 11.4) Fig. 11.3 Fig. 11.
Step 12: Swing Wall Assembly Part 1 A: Loosely attach (2474) Ground SW to the bottom of (2741) SW Wall Panel using 4 (H10) 1/4 x 2-1/4” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 12.1) B: On the Front of the assembly loosely attach (2491) Diagonal to the end of (2474) Ground SW with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer, flat washer and t-nut). (fig. 12.
Step 12: Swing Wall Assembly Part 2 F: In the opening of (2528) SW Wall Panel attach (2483) SW Table Top, tight to the corners of the panel opening, with 3 (S3) #8 x 2-1/2” Wood Screws as shown in fig. 12.3. Fig. 12.
Step 13: Cafe Seat Assembly Part 1 A: Attach (2485) Seat Side to (2484) Bench Leg with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer, flat washer and t-nut) and 2 (S15) #8 x 1-3/4” Wood Screws as shown in fig. 13.2. The top of (2485) Seat Side must be level and flush to (2484) Bench Leg. B: Attach (2495) Bench Support to (2484) Bench Leg with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer, flat washer and t-nut) and 1 (S15) #8 x 1-3/4” Wood Screw as shown in fig. 13.2.
Step 13: Cafe Seat Assembly Part 2 E: Attach 1 Corner Bracket to (2492) Front Top Bottom and to outside of (2495) Bench Support under the bolt with 2 (S5) #8 x 1/2” Pan Screws and 1 (S10) #8 x 1” Pan Screw as shown in fig. 13.4 and 13.5. (S5) #8 x 1/2” Pan Screws installed into (2495) Bench Support. F: Attach 1 Corner Bracket flush to the top of (2492) Front Top Bottom and to inside of (2495) Bench Support with 2 (S5) #8 x 1/2” Pan Screws and 1 (S10) #8 x 1” Pan Screw as shown in fig. 13.4 and 13.6.
Step 14: Attach Access Ladder/Rockwall Assembly Part 1 A: Place (2490) Rockwall Spacer in between (2473) Post and (2482) Back Wall Support flush to the top of the (2478) Floors then attach to (2477) Back Floor Support with 3 (S15) #8 x 1-3/4” Wood Screws. Bottom bolt in (2482) Back Wall Support may have to be loosened to fit (2490) Rockwall Spacer. Do no forget to retighten the bolt. (fig. 14.1 and 14.2) Fig. 14.2 2478 2490 2482 Flush 2473 2477 Fig. 14.
Step 14: Attach Access Ladder/Rockwall Assembly Part 2 Pre-drill all holes using a 3/16” drill bit before installing the Lag Screws. B: Remove (8513) Board Access from the Access Ladder/Rockwall Assembly. Set the board and screws aside, they will be re-attached. (fig. 14.3 and 14.
Step 15: Crowsnest Assembly Part 1 A: In the opening of (2529) SL Side Panel attach (2483) SW Table Top, tight to the corners of the panel opening, ledge facing in, with 3 (S3) #8 x 2-1/2” Wood Screws as shown in fig. 15.1 and 15.2. B: Attach 1 (2500) Crowsnest Post to (2475) FR Floor Support and (2477) Back Floor Support with 1 (H3) 1/4 x 2-1/2” Hex Bolt (with lock washer, flat washer and t-nut) per side. (fig. 15.1 and 15.
Step 15: Crowsnest Assembly Part 2 E: Flush to the top of the floor and flush to the end of (2500) Crowsnest Post on the Back of the assembly attach (2481) Lower Back to (2500) Crowsnest Post, (2473) Post and (2482) Back Wall Support with 6 (S7) #12 x 2” Pan Screws. (fig. 15.4 and 15.5) F: Flush to the top and end of (2500) Crowsnest Post on the Back of the assembly attach 1 (2488) Crowsnest Top Front with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer, flat washer and t-nut). (fig. 15.4 and 15.
Step 15: Crowsnest Assembly Part 3 J: On the Back of the assembly, 1” down from the top of (2488) Crowsnest Top Front and centred between (2500) Crowsnest Post and (2473) Post attach 1 (2503) Wall Board to (2488) Crowsnest Top Front and (2481) Lower Back with 4 (S20) #8 x 1-3/8” Wood Screws. (fig. 15.7 and 15.
Step 15: Crowsnest Assembly Part 4 M: From inside the assembly attach 1 (2341) Crowsnest Upright to each end of (2501) Crowsnest Top and (2502) Crowsnest Floor End with 2 (H3) 1/4 x 2-1/2” Hex Bolts (with lock washer, flat washer and t-nut) per board. (fig. 15.9, 15.10 and 15.11) N: From inside the assembly, flush to top of (2501) Crowsnest Top, in between both (2341) Crowsnest Uprights, attach 1 (2337) Crowsnest Back with 6 (S15) #8 x 1-3/4” Wood Screws. (fig. 15.9 and 15.
Step 15: Crowsnest Assembly Part 5 P: Centre 3 (2340) Crowsnest Joists over the pilot holes in (2337) Crowsnest Back so the 2 outside (2340) Crowsnest Joists are flush to the outside edges of (2337) Crowsnest Back, then attach with 6 (S3) #8 x 2-1/2” Wood Screws. (fig. 15.12) Q: Flush to the front and outside edges of (2337) Crowsnest Back attach 1 (2339) Crowsnest Floor with 5 (S20) #8 x 1-3/8” Wood Screws. (fig. 15.
Step 16: Roof Support Assembly Part 1 A: Attach (2518) Roof Support Right to (2499) Roof Support Left at peak using 1 (S4) #8 x 3” Wood Screw. (fig. 16.1) B: Repeat Step A to create a second Roof Support Assembly. (fig. 16.1) C: On one of the assemblies attach (8611) Gable Bottom to (2518) Roof Support Right to (2499) Roof Support Left with 2 (H10) 1/4 x 2-1/4” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 16.2) S4 Fig. 16.1 2499 2518 Fig. 16.
Step 16: Roof Support Assembly Part 2 D: Place Roof Support Assembly with (8611) Gable Bottom on the Slide Side so the (8611) Gable Bottom sits on top of (2527) Chalkwall Panel and (2473) Post. The supports are flush to the ends of (2527) Chalkwall Panel and (2473) Post then attach with 1 (S3) #8 x 2-1/2” Wood Screw per side from outside the fort. (fig. 16.3, 16.4 and 16.
Step 17: Roof Assembly Part 1 A: Connect 1 (2525) Roof Panel to a second (2525) Roof Panel so the one panel overlaps the other and the inside angle is square and tight. Attach panels together with 5 (S15) #8 x 1-3/4” Wood Screws per panel. (fig. 17.1 and 17.2) S15 x 5 per side Fig. 17.1 2525 2525 Fig. 17.2 2525 2525 Notice overlap is flush.
Step 17: Roof Assembly Part 2 B: On the inside of the Roof Assembly on 1 (2525) Roof Panel, on the 5th siding down, measure 3/4” in from the edge of the middle slat and pre-drill 2 holes with a 3/16” drill bit as shown in fig. 17.3 and 17.4. This will now be referred to as the front of the Roof Assembly. C: On the outside of the Roof Assembly place (8069) Dormer Cleat over the pre-drilled holes and from inside the assembly attach with 2 (S7) #12 x 2” Pan Screws (with flat washer). (fig. 17.4 and 17.5) Fig.
Step 17: Roof Assembly Part 3 D: Lay 2 (8070) Dormer Sides flat on the ground so the tops are tight together and form a peak. The side facing up will be the back. (fig. 17.6 and 17.7) E: Tight to the bottom of both (8070) Dormer Sides place (8073) Dormer Bottom so the outside edges are flush. (fig. 17.6 and 17.7) F: On the front of the assembly, centred on top of (8073) Dormer Bottom, place (8074) Dormer Burst. (fig. 17.6 and 17.
Step 17: Roof Assembly Part 4 I: Attach Dormer Roof Right to Dormer Roof Left, from (8068) Dormer Roof Set at the inside peak with 1 Wall Angle Bracket using 2 (S5) #8 x 1/2” Pan Screws. (fig. 17.8) J: Place the Dormer Burst Assembly from Step 17, Part 3 on the inside edge of each Dormer Roof and attach with 6 (S1) #8 x 1-1/8” Wood Screws. (fig. 17.8) K: Place completed Dormer Assembly over (8069) Dormer Cleat and attach with 2 (S3) #8 x 2-1/2” Wood Screws (fig. 17.9) Wall Angle Bracket Fig. 17.
Step 18: Attach Roof Assembly to Fort A: With 2 people on the ground and at least 1 person in the fort, lift the Roof Assembly from Step 17, up and over the the fort. The Dormer Assembly should be on the front of the assembly. Guide the Roof Assembly onto the fort so it is centred over the Roof Support Assemblies then attach with 4 (S3) #8 x 2-1/2” Wood Screws per (2525) Roof Panel, 1 screw in each corner. (fig. 18.1) S3 x8 2525 Roof Support Assembly (hidden) Fig. 18.
Step 19: Attach Gable Boards to Fort A: Centre (8614) Sunburst lengthway on the outside of (8611) Gable Bottom then measure 1-1/4” up from the bottom of (8611) Gable Bottom and attach (8614) Sunburst with 2 (S15) #8 x 1-3/4” Wood Screws. (fig. 19.1 and 19.
Step 20: Install Ground Stakes MOVE FORT TO FINAL LOCATION PRIOR TO STAKING FINAL LOCATION MUST BE LEVEL GROUND A: Drive 1 (0318) Ground Stake 10-1/2” into the ground at (2491) Diagonal, at end of (2474) Ground SW at back of fort, on (8168) SL Support and on (2529) SL Side Panel at front of fort as shown in fig. 20.1. Attach using 2 (S3) #8 x 2-1/2” Wood Screws per ground stake. (fig. 20.2) WARNING: To prevent tipping and avoid potential injury, stakes must be driven 10-1/2” into ground.
Step 21: Swing Beam Assembly A: Attach 4 Swing Hangers to Fort End of (2614) Engineered Beam and 2 Glider Hangers to the Glider End using 2 (G7) 5/16 x 5-1/2” Hex Bolts (with 2 flat washers and 1 lock nut) per Swing Hanger and Glider Hanger, as shown in fig. 21.1. B: Flush to the Fort End of (2614) Engineered Beam attach 2 L-Beam Brackets with 2 (G21) 5/16 x 3-3/4” Hex Bolts (with 2 flat washers and 1 lock nut). (fig. 21.
Step 22: Swing End Assembly A: Loosely attach 2 (2746) Heavy SW Posts to (2615) SW Upright using 2 (G7) 5/16 x 5-1/2” Hex Bolts (with lock washer, flat washer and t-nut). Notice 2 bolt holes at top of (2615) SW Upright and orientation of angle. (fig. 22.1) B: Attach (2616) SW Support to both (2746) Heavy SW Posts and (2615) SW Upright using 3 (G4) 5/16 x 4” Hex Bolts (with lock washer, flat washer and t-nut). Tighten all bolts (fig. 22.
Step 23: Attach Swing End to Swing Beam A: Place Swing End Assembly against Swing Beam Assembly then place 1 Beam Bracket on each side of the assembly (they are specific for left and right side) and attach with 5 (G21) 5/16 x 3-3/4” Hex Bolts (with 2 flat washers and 1 lock nut). (fig. 23.1 and 23.2) Fig. 23.1 Swing Beam Assembly Swing End Assembly Beam Bracket Swing Beam Assembly Fig. 23.
Step 24: Attach Swing Assembly to Fort A: Place Swing Assembly against top of (2741) SW Wall Panel, make sure assembly is level then attach from inside the fort assembly into each L-Beam Bracket with 4 (G8) 5/16 x 2” Hex Bolts (with 2 flat washers and 1 lock nut) as shown in fig. 24.1 and 24.2. B: Drive 1 (0318) Ground Stake 10-1/2” into the ground at each (2746) Heavy SW Post on the inside of the assembly and attach with 2 (S3) #8 x 2-1/2” Wood Screws per ground stake. (fig. 24.1 and 24.
Step 25: Side Nest Assembly Part 1 A: Loosely attach 1 (2507) Side Nest Top to the top of 2 (2511) Nest Posts with 4 (H10) 1/4 x 2-1/4” Hex Bolts (with lock washer, flat washer and t-nut). Notice hole locations at edges of (2511) Nest Posts. (fig. 25.1) B: On the opposite side of (2511) Nest Posts loosely attach 1 (2510) Floor Support to the bottom of both (2511) Nest Posts with the extension on the right side, with 4 (H3) 1/4 x 2-1/2” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 25.
Step 25: Side Nest Assembly Part 2 G: Stand both Side Nest End Assemblies with the extensions facing the same way and the Swing Brackets facing in. Loosely attach (2505) Top End Nest to the top of both (2511) Nest Posts on the extended side with 2 (H12) 1/4 x 3” Hex Bolts (with lock washer, flat washer and t-nut). (fig. 25.3) H: Loosely attach (2520) End Nest Top to the top of both (2511) Nest Posts, on the opposite side with 2 (H13) 1/4 x 3-1/2” Hex Bolts (with lock washer, flat washer and t-nut). (fig.
Step 26: Attach Side Nest to Fort A: Make sure the Swing Assembly is perpendicular to the fort and level . (fig. 26.1) B: With at least 1 helper lift Side Nest Assembly onto Swing Assembly with the extended end towards the fort. (fig. 26.1 and 26.2) C: Pre-drill with a 1/8” drill bit in (2505) Top End Nest and into edge of the (2525) Roof Panels as shown in fig. 26.2 and 26.3. Attach with 2 (S15) #8 x 1-3/4” Wood Screws.
Step 27: Attach Side Nest Gussets Part 1 A: Attach 1 (2748) End Nest Board to 1 (2747) Gusset with 2 (H10) 1/4 x 2-1/4” Hex Bolts (with lock washer, flat washer and t-nut) and 1 (S15) #8 x 1-3/4” Wood Screw as shown in fig. 27.1. The long edge of (2748) End Nest Board is to be flush to the short edge of (2747) Gusset. (fig. 27.1) B: Repeat Step A to create a second Gusset Assembly, opposite to the first. (fig. 27.2) 1/4” T-Nut Fig. 27.
C Step 27: Attach Side Nest Gussets Part 2 C: Place 1 Gusset Assembly tight to the front of (2614) Engineered Beam and bottom of (2506) Bottom Nest End and attach (2748) End Nest Board to (2510) Floor Support with 3 (S7) #12 x 2” Pan Screws. (fig. 27.3 and 27.4) D: Pre-drill with a 1/8” drill bit then attach (2747) Gusset to front of (2614) Engineered Beam with 1 (LS2) 1/4 x 2-1/2” Lag Screw (with 1/4” flat washer) (fig. 27.3) E: Repeat Steps C and D on the back of (2614) Engineered Beam. (fig. 27.
Step 28: Attach Short Rails A: Place 1 (2508) Short Rail flush to the inside ends of each (2511) Nest Post closest to the fort. The top of the (2508) Short Rails must be tight to the (2499) and (2518) Roof Supports. Attach each (2508) Short Rail to each (2511) Nest Post with 2 (S7) #12 x 2” Pan Screws per board. (fig. 28.1 and 28.2) B: Attach the (2508) Short Rails to each (2521) SW Side Post with 2 (S15) #8 x 1-3/4” Wood Screws per board. (fig. 28.1 and 28.2) 2518 2511 S15 Tight 2511 Fig. 28.
Step 29: Attach Side Nest Floor Boards A: Place 1 (2750) Floor Board on both (2510) Floor Supports tight to (2506) Bottom Nest End then follow with 8 more (2750) Floor Boards. Make sure the middle pilot holes are over the (2614) Engineered Beam. The last board should sit flush to the inside edge of (2528) SW Wall Panel. Make sure boards are evenly spaced then attach with 6 (S20) #8 x 1-3/8” Wood Screws per board. (fig. 29.1 and 29.2) Tight S20 2509 x 6 per board 2506 Fig. 29.
Step 30: Attach Spindles to Fort Part 1 A: Centre 1 (2517) Spindle between edge of (2509) Lower Side and inside edge of (2511) Nest Post then attach to (2508) Short Rail and (2509) Lower Side with 2 (S15) #8 x 1-3/4” Wood Screws. (fig. 30.1 and 30.2) B: Repeat Step A for other side of Side Nest. (fig. 30.1 and 30.2) Fig. 30.1 Fig. 30.
Step 30: Attach Spindles to Fort Part 2 C: Between (2511) Nest Posts on the front of the assembly evenly space and attach 7 (2515) Long Spindles to (2509) Lower Side and flush to top of (2507) Side Nest Top with 2 (S15) #8 x 1-3/4” Wood Screws per board. Repeat for back of the assembly. (fig. 30.3 and 30.4) D: Evenly space and attach 6 (2515) Long Spindles to (2506) Bottom Nest End and flush to top of (2520) End Nest Top with 2 (S15) #8 x 1-3/4” Wood Screws per board. (fig. 30.3 and 30.4) 2511 Fig. 30.
Step 31: Access Ladder Assembly Part 1 A: Place 2 (2504) SW Ladder Steps on 2 (2516) SW Nest Access Post. Notice the orientation of the angles on the (2516) SW Nest Access Posts. Loosely attach with 2 (H11) 1/4 x 2-3/4” Hex Bolts (with lock washer, flat washer and t-nut) per post. (fig. 31.1) B: Make sure assembly is square then tighten the bolts. (fig. 31.1) H11 Fig. 31.
Step 31: Access Ladder Assembly Part 2 C: On the outside of the assembly on (2741) SW Wall Panel remove the 6 screws shown in fig. 31.3. D: On the inside of the assembly place the Access Ladder Assembly tight against the slats on (2741) SW Wall Panel and tight to (2478) Floor. The angled edges of the (2516) SW Nest Access Post face up and out. Attach from outside of the assembly in the same holes the screws were removed from with 6 (S7) #12 x 2” Pan Screws (with 3/16” flat washer). (fig. 31.2, 31.3 and 31.
Step 32: Attach Gable Boards A: From the inside of the Roof Assembly on the Swing Side, tight to the (2525) Roof Panels, attach (2522) Gable A to (2518) Roof Support Right and (2499) Roof Support Left with 4 (S20) #8 x 1-3/8” Wood Screws. (fig. 32.1 and 32.
Step 33: Attach Hand Grips A: Attach 1 Hand Grip to each (2519) SW Nest Wall with 2 (PB6) 1/4 x 1” Pan Bolt (with lock washer, flat washer and t-nut) as shown in fig. 33.1. B: Tight to the (2525) Roof Boards and tight to each side of (2523) Lower Gable attach both (2519) SW Nest Walls with 4 (S20) #8 x 1-3/8” Wood Screws per board as shown in fig. 33.2 and 33.3.
Step 34: Attach Telescope A: On the front outer corner of the Side Nest Assembly pre-drill with a 1/8” drill bit then attach Telescope to (2507) Side Nest Top and (2520) End Nest Top with 2 (S15) #8 x 1-3/4” Wood Screws. (fig. 34.1 and 34.2) S15 2520 Fig. 34.2 Telescope Fig. 34.
Step 35: Slide Section Assemblies Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 35.3) A: Fit 2 TNR2 Slide Elbows together and attach with 8 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut) as shown in fig. 35.1. It is very important to attach bolts as indicated. B: Repeat Step A 3 more times to create 4 Elbow Sections in total.
Step 35: Slide Section Assemblies Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 35.3) D: Attach TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut) as shown in fig. 35.4. It is very important to attach bolts as indicated. This creates the Exit Elbow Assembly. TNR2 Slide Exit Top Fig. 35.
Step 36: Attach Flange Assembly to Fort A: With a helper place the Flange Assembly flush to the Crowsnest on the fort as shown in fig. 36.1, then pre-drill 1/8” pilot holes in the bottom 4 mounting locations on (2502) Crowsnest Floor End (approximate spots where circles are on figure), making sure the pre-drilled holes are a minimum of 1” deep. B: Attach Flange Assembly to the Crowsnest into (2502) Crowsnest Floor End using 4 (S7) #12 x 2” Pan Screws (with #12 Screw Bezel) in the pre-drilled holes. (fig.
Step 37: Attach Elbow Assembly to Flange Assembly Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. A: Fit one of the Elbow Assemblies to the Flange Assembly by lining up the arrows on each assembly. (fig. 37.2 and 37.
Step 37: Attach Elbow Assembly to Flange Assembly Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. Fig. 37.
Step 38: Attach Elbow Assembly to Elbow Assembly Part 1 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. Fig. 38.1 A: Fit a second Elbow Assembly to the first Elbow Assembly by lining up the arrows on each assembly. Notice the elbow orientation. (fig. 38.
DO NOT DOUSE NOT USE USE StepIMAGE 38: Attach USE IMAGEElbow Assembly to Elbow Assembly Part 2 Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step.
Step 39: Attach Elbow Assemblies and TNR2 Slide Support Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. A: Attach the two remaining Elbow Assemblies as instructed in Steps 37 and 38. B: On the fourth Elbow Assembly attached remove the pan bolt and nut which is facing the fort (installed in Step 35). (fig. 39.
Step 40: Attach SL Support to Ground Back A: Insert TNR2 Post Mount on (8168) SL Support and attach with 2 (PB2) 1/4 x 1-1/4” Pan Bolts (with lock washer and t-nut). Keep these bolts loose. (fig. 40.1 and 40.2) B: Use (8168) SL Support as a guide to judge the proper bolt location, remove the bottom pan bolt and nut. The bolt will no longer be needed, but keep the lock nut. (fig. 40.
Step 41: Attach TNR2 Slide Exit to Exit Elbow Assembly A: Insert flange of Exit Elbow Assembly (slide elbow) into the slots on TNR2 Slide Exit. (fig. 41.1) B: Rotate Slide Exit and use Quadrex Driver as a guide pin so the holes are aligned and attach with 5 (PB1) 1/4 x 3/4” Pan Bolts (with lock nuts) starting with the bottom middle hole and working up each side. (fig. 41.2 and 41.3) C: At this point make sure all the slide bolts are tight.
Step 42: Attach Exit End Assembly to Fort Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. Keep all bolts loose until further step. Fig. 42.1 Top Slide Bolt Holes Elbow Assembly PB1 A: Fit the Exit End Assembly to the last Elbow Assembly by lining up the arrows on each assembly. Notice the elbow orientation. (fig. 42.
Step 43: Glider Assembly A: Attach 1 Space Glider Handle to the Space Glider Body using 1 (G25) 5/16 x 7-1/4” Hex Bolt (with 2 flat washers and 1 lock nut). Repeat for the second Space Glider Handle. (fig. 43.1) B: Install 2 Glider Rope with Chains into each Space Glider Handle using 2 - 5/16” Flat Washers and 1 Lock Nut per rope. (fig. 43.1) Fig. 43.
Step 44: Attach Glider and Swings If Bolt protrudes beyond T-Nut WARNING: Check entire play centre for bolts protruding beyond T-Nuts. Use extra washers to eliminate this condition. Use an extra Flat Washer A: Attach 2 Belt Swings and assembled Space Glider to the hangers then tighten all Quick Links with an adjustable wrench.. (fig. 44.1 and fig. 44.2) Quick Link Fig. 44.2 Fig. 44.
Final Step:NAME Attach I.D. Plaque STEP # STEP ATTACH THIS WARNING & I.D. PLAQUE TO A PROMINENT LOCATION ON YOUR PLAY EQUIPMENT! (Fort or Swing Post) This provides warnings concerning safety and important contact information. A Tracking Number is provided to allow you to get critical information or order replacement parts for this specific model. Size: 66.
NOTES 90
NOTES 91
KIDKRAFT Consumer Registration Card First Name Initial Last Name Street Apt. No.
