User guide
Table Of Contents
- Introduction
- Safety Information for IV Series
- Important Instructions
- Precautions on Regulations and Standards
- Version of the IV Series
- Structure of This Manual
- Contents
- Chapter 1 Getting Started
- Chapter 2 Installation and Connection
- Mounting the Sensor
- Mounting the Monitor
- Cables
- Chapter 3 Basic Operation
- Overview of Screen and Operation
- Basic Operation Flow
- Operation when the Power is Turned on
- Setting to the Factory Default
- Basic Operation for the Monitor
- Chapter 4 Settings Navigator (Setting the Judgment Condition)
- Settings Navigator
- Basic Operation of the Settings Navigator
- 1. Image Optimization (Clearly Image a Target)
- 2. Master Registration (Registering an Image as a Reference for Judgment)
- 3. Tool Settings (Setting the Judgment Method for Targets)
- 4. Output Assignment (Setting Details of Outputting to Output Line)
- Display Method of Extended Functions Menus
- Chapter 5 Operating/Adjusting
- Starting an Operation
- Overview of the Operation Screen
- Names and Functions of the Operation Screen
- Adjusting Thresholds for Judgment
- Tool Auto Tuning (Automatically Adjusting the Judgment Condition)
- Operation flow for the Tool Auto Tuning
- Starting and finishing the Tool Auto Tuning
- Registering the OK/NG images to be used for the Tool Auto Tuning
- Confirming or deleting the images registered for the Tool Auto Tuning
- Tool Auto Tuning by the previous registration information
- Tool Auto Tuning by the registration information file
- Stabilizing the Judgment Process
- Stabilizing the judgment process by taking a clear image of the target
- Imaging the target widely
- Correcting the distorted images due to the installation
- Achieving adequate image brightness
- Achieving good focus
- Reducing the image blur
- Reducing the shininess of the glossy or metal surface
- Adjusting the color tint (for color type only)
- Reducing the effect of illumination variation
- Stabilizing by correcting the misaligned target position
- Stabilizing the position adjustment
- Stabilizing the Outline tool
- ■Basic adjustments
- ■If the outline cannot be detected when the target becomes out of position
- ■If the detection becomes unstable due to the effect of the unwanted outline other than the target
- ■If the target tilts and the outline cannot be detected
- ■If the match rate difference between the high and low-quality-targets is small
- ■If the outline of the target cannot be detected
- Stabilizing the Color Area/Area tool
- Stabilizing the judgment process by taking a clear image of the target
- Shortening the Processing Time
- Chapter 6 Useful Features/Various Functions
- List of the Useful Features
- Displaying the Sensor Setup Menu Screen
- Changeover for a Target (Program Functions)
- Sensor Image History (Confirming the Images whose Status Result is NG)
- Saving the Sensor Settings and Images to a USB Memory
- Setting the Extended Functions of the Sensor
- Setting the Advanced Monitor Information
- Chapter 7 Controlling with Input/Output Line
- Chapter 8 Specifications
- Appendices
- Status Table
- Matching Rate of the Outline Tool and Position Adjustment Tool
- Settings List
- Troubleshooting
- Error Messages
- Remedy when the Monitor cannot be Connected with the Sensor
- Initializing the Network Settings (IP Reset Switch)
- Maintenance
- Index
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- IV Series User's Manual (Monitor) -
Basic Operation Flow
Mounting, connecting, and wiring the sensor and monitor
Mount the sensor and monitor, and then connect and wire the cable.
“Chapter 2 Installation and Connection” (Page 2-1)
Turning on the power
Turn on the power of the sensor and monitor, and then perform the initial startup setting.
“Operation when the Power is Turned on” (Page 3-5)
Settings Navigator
Create the program to be used for operation in [Settings Navigator] (Sensor Setup).
STEP 1: Setting of image optimization
Set the image optimization for clearly imaging a target. Adjust the image for
dening the differences in the high and low-quality-target.
Set the trigger option, and adjust the brightness and imaging focus.
“1. Image Optimization (Clearly Image a Target)” (Page 4-6)
STEP 2: Registration of a master image
Image the high-quality-target and register the master image to serve as the
reference of judgment.
“2. Master Registration (Registering an Image as a Reference for Judgment)”
(Page 4-20)
STEP 3: Tool setting
Set the tool to judge a target.
Set the tool onto the master image and set the threshold for judgment. Up to 16
detection tools and 1 position adjustment tool in one program can be set.
“3. Tool Settings (Setting the Judgment Method for Targets)” (Page 4-28)
STEP 4: Output assignment
Assign the function to output to each output line (OUT1 to OUT4).
“4. Output Assignment (Setting Details of Outputting to Output Line)” (Page 4-60)
Starting the operation/adjustment
Switch the settings screen to the run screen, and start the operation. If the setting is
inappropriate, adjust the thresholds and tool settings (Tool Auto Tuning).
“Chapter 5 Operating/Adjusting” (Page 5-1)
Basic Operation Flow
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Basic Operation