User guide
Table Of Contents
- Introduction
- Safety Information for IV Series
- Important Instructions
- Precautions on Regulations and Standards
- Version of the IV Series
- Structure of This Manual
- Contents
- Chapter 1 Getting Started
- Chapter 2 Installation and Connection
- Mounting the Sensor
- Mounting the Monitor
- Cables
- Chapter 3 Basic Operation
- Overview of Screen and Operation
- Basic Operation Flow
- Operation when the Power is Turned on
- Setting to the Factory Default
- Basic Operation for the Monitor
- Chapter 4 Settings Navigator (Setting the Judgment Condition)
- Settings Navigator
- Basic Operation of the Settings Navigator
- 1. Image Optimization (Clearly Image a Target)
- 2. Master Registration (Registering an Image as a Reference for Judgment)
- 3. Tool Settings (Setting the Judgment Method for Targets)
- 4. Output Assignment (Setting Details of Outputting to Output Line)
- Display Method of Extended Functions Menus
- Chapter 5 Operating/Adjusting
- Starting an Operation
- Overview of the Operation Screen
- Names and Functions of the Operation Screen
- Adjusting Thresholds for Judgment
- Tool Auto Tuning (Automatically Adjusting the Judgment Condition)
- Operation flow for the Tool Auto Tuning
- Starting and finishing the Tool Auto Tuning
- Registering the OK/NG images to be used for the Tool Auto Tuning
- Confirming or deleting the images registered for the Tool Auto Tuning
- Tool Auto Tuning by the previous registration information
- Tool Auto Tuning by the registration information file
- Stabilizing the Judgment Process
- Stabilizing the judgment process by taking a clear image of the target
- Imaging the target widely
- Correcting the distorted images due to the installation
- Achieving adequate image brightness
- Achieving good focus
- Reducing the image blur
- Reducing the shininess of the glossy or metal surface
- Adjusting the color tint (for color type only)
- Reducing the effect of illumination variation
- Stabilizing by correcting the misaligned target position
- Stabilizing the position adjustment
- Stabilizing the Outline tool
- ■Basic adjustments
- ■If the outline cannot be detected when the target becomes out of position
- ■If the detection becomes unstable due to the effect of the unwanted outline other than the target
- ■If the target tilts and the outline cannot be detected
- ■If the match rate difference between the high and low-quality-targets is small
- ■If the outline of the target cannot be detected
- Stabilizing the Color Area/Area tool
- Stabilizing the judgment process by taking a clear image of the target
- Shortening the Processing Time
- Chapter 6 Useful Features/Various Functions
- List of the Useful Features
- Displaying the Sensor Setup Menu Screen
- Changeover for a Target (Program Functions)
- Sensor Image History (Confirming the Images whose Status Result is NG)
- Saving the Sensor Settings and Images to a USB Memory
- Setting the Extended Functions of the Sensor
- Setting the Advanced Monitor Information
- Chapter 7 Controlling with Input/Output Line
- Chapter 8 Specifications
- Appendices
- Status Table
- Matching Rate of the Outline Tool and Position Adjustment Tool
- Settings List
- Troubleshooting
- Error Messages
- Remedy when the Monitor cannot be Connected with the Sensor
- Initializing the Network Settings (IP Reset Switch)
- Maintenance
- Index
2-13
- IV Series User's Manual (Monitor) -
Cables
Wiring
color
Name
Assigning
default value
Description
Brown DC24V - + side of power
Blue 0V -
- side of power
GND of input-output cable
Black OUT1 Total Status (N.O.)
Output assignable function
Total Status
Tot. StatusNG
RUN
BUSY
Error
Pos. Adj.
Judge result of each tool (Tool 1 to Tool 16)
Logical operation result of each tool (Tool 1 to Tool 4)
OFF (not used)
White OUT2 BUSY (N.O.)
Gray OUT3 Error (N.O.)
Orange OUT4 OFF
Pink IN1 External trigger ↑
Set external trigger.
Rising timing (↑) or falling timing (↓) can be set.
Yellow IN2 OFF
Input assignable function
Program bit0 to bit4
Clear Error
Ext. Master Save
OFF (not used)
Light Blue IN3 OFF
Purple IN4 OFF
Green IN5 OFF
Red IN6 OFF
Drain FG - Insulated frame
Cable specication
Brown/Blue/Black/White/Gray/Orange : AWG25
Pink/Yellow/Light Blue/Purple/Green/Red : AWG28
With braided shield cable (with drain cable)
The output cable assignment can be changed.
“4. Output Assignment (Setting Details of Outputting to Output Line)” (Page 4-60)
N.O./N.C. can be changed.
“Output Settings” (Page 6-27)
The input cable assignment can be changed.
“Input Settings” (Page 6-26)
Individually insulate the non-used input-output cables.
For input cables of this sensor, connect with non-contact output (transistor output/SSR output).
For contact output (relay output), incorrect input may be operated due to the contact bouncing.
2
Installation and Connection