User guide
Table Of Contents
- Introduction
- Safety Information for IV Series
- Important Instructions
- Precautions on Regulations and Standards
- Version of the IV Series
- Structure of This Manual
- Contents
- Chapter 1 Getting Started
- Chapter 2 Installation and Connection
- Mounting the Sensor
- Mounting the Monitor
- Cables
- Chapter 3 Basic Operation
- Overview of Screen and Operation
- Basic Operation Flow
- Operation when the Power is Turned on
- Setting to the Factory Default
- Basic Operation for the Monitor
- Chapter 4 Settings Navigator (Setting the Judgment Condition)
- Settings Navigator
- Basic Operation of the Settings Navigator
- 1. Image Optimization (Clearly Image a Target)
- 2. Master Registration (Registering an Image as a Reference for Judgment)
- 3. Tool Settings (Setting the Judgment Method for Targets)
- 4. Output Assignment (Setting Details of Outputting to Output Line)
- Display Method of Extended Functions Menus
- Chapter 5 Operating/Adjusting
- Starting an Operation
- Overview of the Operation Screen
- Names and Functions of the Operation Screen
- Adjusting Thresholds for Judgment
- Tool Auto Tuning (Automatically Adjusting the Judgment Condition)
- Operation flow for the Tool Auto Tuning
- Starting and finishing the Tool Auto Tuning
- Registering the OK/NG images to be used for the Tool Auto Tuning
- Confirming or deleting the images registered for the Tool Auto Tuning
- Tool Auto Tuning by the previous registration information
- Tool Auto Tuning by the registration information file
- Stabilizing the Judgment Process
- Stabilizing the judgment process by taking a clear image of the target
- Imaging the target widely
- Correcting the distorted images due to the installation
- Achieving adequate image brightness
- Achieving good focus
- Reducing the image blur
- Reducing the shininess of the glossy or metal surface
- Adjusting the color tint (for color type only)
- Reducing the effect of illumination variation
- Stabilizing by correcting the misaligned target position
- Stabilizing the position adjustment
- Stabilizing the Outline tool
- ■Basic adjustments
- ■If the outline cannot be detected when the target becomes out of position
- ■If the detection becomes unstable due to the effect of the unwanted outline other than the target
- ■If the target tilts and the outline cannot be detected
- ■If the match rate difference between the high and low-quality-targets is small
- ■If the outline of the target cannot be detected
- Stabilizing the Color Area/Area tool
- Stabilizing the judgment process by taking a clear image of the target
- Shortening the Processing Time
- Chapter 6 Useful Features/Various Functions
- List of the Useful Features
- Displaying the Sensor Setup Menu Screen
- Changeover for a Target (Program Functions)
- Sensor Image History (Confirming the Images whose Status Result is NG)
- Saving the Sensor Settings and Images to a USB Memory
- Setting the Extended Functions of the Sensor
- Setting the Advanced Monitor Information
- Chapter 7 Controlling with Input/Output Line
- Chapter 8 Specifications
- Appendices
- Status Table
- Matching Rate of the Outline Tool and Position Adjustment Tool
- Settings List
- Troubleshooting
- Error Messages
- Remedy when the Monitor cannot be Connected with the Sensor
- Initializing the Network Settings (IP Reset Switch)
- Maintenance
- Index
7-11
- IV Series User's Manual (Monitor) -
Operations when Power of the Sensor is Turned on
Operations when Power of the Sensor is Turned on
Operations when the power is turned ON are as follows. Check activation of the BUSY output when
starting operation.
Program number
Power (DC24V)
ON
OFF
BUSY output
ON
OFF
Error output
ON
OFF
RUN output
ON
OFF
Total status output
Status output of each tool
Position adjustment output
Output of each logic
ON
OFF
Initializing
2 seconds or longer
BUSY
20 ms or longer
RUN RUN System errorSetting
Determine the
I/O settings
(1)
(2)
(3)
(4)
(5)
(6)
Trigger Trigger
Min
0.2 ms
Min
0.2 ms
Min 0 ms
(1) After the power is turned ON, the I/O Settings (NPN or PNP and N.O. or N.C.) will be determined.
“Operation for initial startup of the sensor” (Page 3-11)
“Polarity” (Page 6-28)
“Output Settings” (Page 6-27)
(2) The program number will be determined. If the program switching condition (Page 6-42) is set to
[External IN], the program number is determined according to the inputting condition of the input line.
(3) BUSY output function turns ON.
In case of N.O. output, the transistor turns from OFF to ON.
In case of N.C. output, the transistor turns from OFF to OFF, so no changes occur.
(4) The BUSY output turns OFF and the system starts to operate.
In case of N.O. output, the transistor turns from ON to OFF.
In case of N.C. output, the transistor turns from OFF to ON.
By checking the activation of the BUSY output, operation in N.O./N.C. can be checked.
(5) If the startup error is occurred, the error output turns ON during the BUSY status.
(6) The RUN output turns ON when the sensor is running with no system error occurring.
The ON status of each output is as follows.
When Output Settings (Page 6-27) are [N.O.] : Status with NPN or PNP open collector ON.
When Output Settings (Page 6-27) are [N.C.] : Status with NPN or PNP open collector OFF.
The RUN output, BUSY output and error output will be output from the output line assigned in output
assignment for program numbers (Page 4-60) determined after the power is turned ON. If the outputs
are not being assigned, it will not be output.
7
Controlling with the Input/Output Line