User guide
Table Of Contents
- Introduction
- Safety Information for IV Series
- Important Instructions
- Precautions on Regulations and Standards
- Version of the IV Series
- Structure of This Manual
- Contents
- Chapter 1 Getting Started
- Chapter 2 Installation and Connection
- Mounting the Sensor
- Mounting the Monitor
- Cables
- Chapter 3 Basic Operation
- Overview of Screen and Operation
- Basic Operation Flow
- Operation when the Power is Turned on
- Setting to the Factory Default
- Basic Operation for the Monitor
- Chapter 4 Settings Navigator (Setting the Judgment Condition)
- Settings Navigator
- Basic Operation of the Settings Navigator
- 1. Image Optimization (Clearly Image a Target)
- 2. Master Registration (Registering an Image as a Reference for Judgment)
- 3. Tool Settings (Setting the Judgment Method for Targets)
- 4. Output Assignment (Setting Details of Outputting to Output Line)
- Display Method of Extended Functions Menus
- Chapter 5 Operating/Adjusting
- Starting an Operation
- Overview of the Operation Screen
- Names and Functions of the Operation Screen
- Adjusting Thresholds for Judgment
- Tool Auto Tuning (Automatically Adjusting the Judgment Condition)
- Operation flow for the Tool Auto Tuning
- Starting and finishing the Tool Auto Tuning
- Registering the OK/NG images to be used for the Tool Auto Tuning
- Confirming or deleting the images registered for the Tool Auto Tuning
- Tool Auto Tuning by the previous registration information
- Tool Auto Tuning by the registration information file
- Stabilizing the Judgment Process
- Stabilizing the judgment process by taking a clear image of the target
- Imaging the target widely
- Correcting the distorted images due to the installation
- Achieving adequate image brightness
- Achieving good focus
- Reducing the image blur
- Reducing the shininess of the glossy or metal surface
- Adjusting the color tint (for color type only)
- Reducing the effect of illumination variation
- Stabilizing by correcting the misaligned target position
- Stabilizing the position adjustment
- Stabilizing the Outline tool
- ■Basic adjustments
- ■If the outline cannot be detected when the target becomes out of position
- ■If the detection becomes unstable due to the effect of the unwanted outline other than the target
- ■If the target tilts and the outline cannot be detected
- ■If the match rate difference between the high and low-quality-targets is small
- ■If the outline of the target cannot be detected
- Stabilizing the Color Area/Area tool
- Stabilizing the judgment process by taking a clear image of the target
- Shortening the Processing Time
- Chapter 6 Useful Features/Various Functions
- List of the Useful Features
- Displaying the Sensor Setup Menu Screen
- Changeover for a Target (Program Functions)
- Sensor Image History (Confirming the Images whose Status Result is NG)
- Saving the Sensor Settings and Images to a USB Memory
- Setting the Extended Functions of the Sensor
- Setting the Advanced Monitor Information
- Chapter 7 Controlling with Input/Output Line
- Chapter 8 Specifications
- Appendices
- Status Table
- Matching Rate of the Outline Tool and Position Adjustment Tool
- Settings List
- Troubleshooting
- Error Messages
- Remedy when the Monitor cannot be Connected with the Sensor
- Initializing the Network Settings (IP Reset Switch)
- Maintenance
- Index
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- IV Series User's Manual (Monitor) -
Contents
Introduction
Symbols
Cautions
Safety Information for IV Series..............................1
General Precautions ...........................................1
Safety precautions on LED product ....................1
Important Instructions .............................................2
Precautions on use .............................................2
Measures to be taken when an abnormality
occurs..................................................................3
Precautions on installation ..................................3
Precautions on Regulations and Standards ...........4
For IV-500C/IV-500CA/IV-500M/IV-500MA/
IV-150M/IV-150MA/IV-2000M/IV-2000MA ...........4
UL Certication ................................................4
CE Marking ......................................................4
For IV-M30 ..........................................................5
UL Certication ................................................5
CE Marking ......................................................5
Version of the IV Series ..........................................6
Operation software of the sensor
(IV-150/500/2000) ...............................................6
Operation software of the monitor (IV-M30) ........6
Structure of This Manual ........................................7
Contents .................................................................8
Chapter 1 Getting Started
System Conguration ..........................................1-2
Basic congurations of IV Series .....................1-2
Connecting the monitor and single sensor ...1-2
Connecting the monitor and
multiple sensors ............................................1-3
Overview of IV Series ..........................................1-4
IV Series...........................................................1-4
Using with the intelligent monitor (IV-M30) ...1-4
Using with the IV-Navigator (IV-H1) ..............1-5
Judgment processing ow................................1-6
Checking the Package Contents .........................1-8
Sensor ..............................................................1-8
Optional parts for the sensor ............................1-8
Dome attachment .........................................1-8
Polarized visible light lter attachment..........1-8
Infrared polarization lter attachment ...........1-8
Power I/O cable (M12 12pin - strand wire) ...1-9
Mounting adapter ..........................................1-9
Front cover (for replacement) .......................1-9
Bracket..........................................................1-9
Intelligent Monitor ...........................................1-10
Optional parts for the monitor.........................1-10
Monitor power cable
(M8 4pin - strand wire) ................................1-10
Protection sheet ..........................................1-10
USB memory (1GB) ....................................1-10
Stylus ..........................................................1-10
Wall mounting adapter ................................ 1-11
Panel mounting adapter..............................1-11
DIN mounting adapter.................................1-11
Communication Cable ....................................1-12
Monitor cable (M12 4pin - M12 4pin) ..........1-12
Ethernet cable (M12 4pin - RJ-45)..............1-12
Name and Function of Each Part ......................1-13
Sensor ............................................................1-13
Name and function of each part of
the sensor ...........................................1-13
Operation of the indicator light ............1-14
Monitor ...........................................................1-15
Chapter 2 Installation and Connection
Mounting the Sensor ...........................................2-2
Checking the view and installed distance ........2-2
Mounting the sensor.........................................2-4
Mounting the mounting adapter ....................2-4
Mounting on the wall .............................2-4
Mounting from the jig side .....................2-4
Mounting the sensor onto the mounting
adapter..........................................................2-4
Unmounting the sensor ....................................2-5
Mounting the attachment..................................2-6
Using the dome attachment ..........................2-6
Mounting the dome attachment ............2-6
Installed distance of the dome
attachment ............................................2-6
Using the polarizing lter attachment............2-7
Mounting the Monitor ...........................................2-8
Mounting to a wall ............................................2-8
Hanging on the hook.....................................2-8
Mounting with the wall mounting adapter .....2-8
Unmounting from the wall mounting adapter
...2-9
Mounting to a panel........................................2-10
Mounting to a panel ....................................2-10
Panel cutting dimension..............................2-10
Mounting to the DIN rail .................................2-11
Mounting using DIN mounting adapter .......2-11
Unmounting from
the DIN mounting adapter...........................2-11
Cables ...............................................................2-12
Connecting the power I/O cable of
the sensor ......................................................2-12
Specication of I/O circuit and current of
the sensor ......................................................2-14
Input circuit .................................................2-14
No-voltage input
(When the NPN output is selected) ....2-14
Voltage input
(When the PNP output is selected) .....2-14
Output circuit...............................................2-14
When the NPN output is selected .......2-14
When the PNP output is selected .......2-14
Connecting the power cable of the monitor....2-15
Connecting the sensor and the monitor .........2-16
Connecting directly .....................................2-16
Connecting via network ..............................2-16
Connecting the monitor cable/
Ethernet cable.............................................2-17
Contents