Operation Manual

2
Robot Gun Mount T1© Kemppi Oy 2017 1712
OPERATING MANUAL
CONTENTS
1. Robot Gun Mount T1 ......................................................................... 3
2. Preface ....................................................................................................3
3. Identification ......................................................................................... 4
4. CE marking ............................................................................................4
5. Safety .......................................................................................................4
5.1 Designated use ..........................................................................................4
5.2 Responsibilities of the user .......................................................................4
5.3 Personal protective equipment ................................................................4
5.4 Signs used in the documentation .............................................................5
5.5 Warning and notice signs .........................................................................5
5.6 Emergency instructions ............................................................................5
5.7 Operation safety ........................................................................................5
5.8 Product safety............................................................................................6
6. Technical data ......................................................................................7
6.1 Ambient conditions ..................................................................................7
6.2 General data ..............................................................................................7
6.3 The microswitch ........................................................................................7
6.4 The spring ..................................................................................................7
6.5 General data ..............................................................................................7
6.6 Product-specic gun data .........................................................................8
6.7 Abbreviations ............................................................................................8
6.8 The type plate ............................................................................................8
7. Delivery scope ...................................................................................... 9
8. Transport ................................................................................................9
9. Storage .................................................................................................... 9
10. Functional description ....................................................................10
11. Robot Gun Mount T1 installation .............................................10
11.1 The maintenance position of the robot .................................................10
11.2 Fastening robot mount T1 to the robot ..................................................11
11.3 Mounting the corrugated hose clamp ...................................................12
11.3.1 Motoman® models ................................................................................12
11.3.2 ABB®, Reis®, and OTC® models .................................................................12
11.4 Mounting the hose assembly on the robot ............................................13
11.5 Mounting the liner ..................................................................................15
11.6 Attaching the A7 MIG G gun neck ..........................................................15
11.7 Attaching the A7 MIG W gun neck .........................................................15
12. Operation .............................................................................................16
13. Unmounting .......................................................................................16
14. Maintenance and cleaning ...........................................................16
14.1 Cleaning robot mount T1 with A7 MIG Gun 500-g ................................17
14.2 Cleaning robot mount T1 with A7 MIG Gun 500-w ................................18
15. Troubleshooting ................................................................................19
16. Removing the mount ......................................................................20
16.1 Disposal ...................................................................................................20
16.2 Materials ..................................................................................................20
16.3 Consumables ...........................................................................................20
16.4 Packaging ................................................................................................20
17. Codes for ordering ...........................................................................21