Operation Manual
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Robot Gun Mount T1© Kemppi Oy 2017 1712
OPERATING MANUAL
15. TROUBLESHOOTING
Risk of injury due to unexpected start-up
For the entire duration of maintenance, servicing, unmounting, and repair work, the
following instructions must be adhered to:
• Switch o the power supply.
• Cut o the compressed air supply.
• Pull the power plug.
In the event of any doubts or problems, please contact your retailer or the
manufacturer.
Please also consult the operating instructions for the other welding components,
such as the power supply and air pressure line.
Problem Cause Solution
Emergency stop signal Cable assembly connected incorrectly See Section 11.4
• Change the feeding system positioning, if possible
• Have it checked and replaced by qualied personnel
Too little play of the cable assembly between feeder and
robot mount
Unscrew cable assembly from feeder and reconnect it, free of torsion
Control line, cable assembly, or board defective
Cable assembly cannot
be introduced into robot
mount T1
No grease on the O-rings of the adapter Lubricate the O-rings with grease
No grease in the mounting bores of the liquid-cooled cable
assembly adapter
Grease the bores
The hose assembly adapter is not inserted correctly into the
module (ensure correct alignment)
• Use the pull-in tool
• Align guide groove
Hose assembly creates
ripples in the robot axis
Cable assembly too long Change the feeding system positioning, if possible
Inaccurate torch reset Dirt deposits in the housing Remove dirt deposits; clean the housing
Robot mount damaged Verication by qualied personnel
Gas loss Liner diameter too large Use a smaller liner
Liner insuciently stripped on the torch side Strip liner 350 mm on the torch side