Operation Manual
2
Robot Gun Cleaning Station© Kemppi Oy 2016 1616
OPERATING MANUAL
CONTENTS
1. The Robot Gun Cleaning Station ..................................................3
2. Preface ....................................................................................................3
3. Identification ......................................................................................... 4
4. CE marking ............................................................................................4
5. Safety .......................................................................................................4
5.1 Designated use ..........................................................................................4
5.2 Responsibilities of the user .......................................................................4
5.3 Personal protective equipment ................................................................4
5.4 Signs used in the documentation .............................................................5
5.5 Warning and notice signs .........................................................................5
5.6 Emergency instructions ............................................................................5
5.7 Operation safety ........................................................................................5
5.8 Product safety............................................................................................6
6. Technical data ......................................................................................7
6.1 Ambient conditions ..................................................................................8
6.2 Weight and dimensions ............................................................................8
6.3 The pneumatic distributor block ..............................................................8
6.4 The electrical clamping block ...................................................................8
6.5 The compressed-air motor ........................................................................ 9
6.6 The injection unit ......................................................................................9
6.7 The wire-cutting device ............................................................................9
6.8 The type plate ............................................................................................9
7. Delivery scope ....................................................................................10
7.1 Transport .................................................................................................10
8. Storage ..................................................................................................10
9. Functional description ....................................................................11
9.1 The cleaning station sub-assembly ........................................................11
9.2 The injection unit sub-assembly .............................................................11
9.3 Wire-cutting device sub-assembly .........................................................12
9.4 Sub-assembly accessories and options ..................................................12
10. Installing the Robot Gun Cleaning Station ..............................13
10.1 Connecting to electricity ........................................................................14
10.2 Installing the injection unit .....................................................................15
10.3 Adjusting the anti-spatter uid ..............................................................16
10.4 Installing the wire-cutting device ...........................................................17
10.5 Attaching the cutting prism....................................................................18
10.6 Mounting the milling cutter ...................................................................18
10.7 Setting up the clamping position ...........................................................19
10.8 Setting up the compressed-air motor ....................................................19
10.9 Adjusting the height ...............................................................................20
10.10 Establishing the electrical connection ...................................................21
10.11 A owchart ..............................................................................................22
10.12 Connecting the pneumatic system ........................................................23
11. Using the Robot Gun Cleaning Station ....................................24
12. Withdrawing the Robot Gun Cleaning Station from
operation .............................................................................................24
13. Maintenance and cleaning ...........................................................24
13.1 Weekly maintenance ...............................................................................24
13.2 Monthly cleaning ....................................................................................24
14. Troubleshooting ................................................................................25
15. Unmounting .......................................................................................26
16. Disposal ................................................................................................26
17. Materials ...............................................................................................26