Operation Manual

EN
CONTENTS
1. PREFACE ................................................................................................................................ 3
1.1 General ....................................................................................................................................... 3
1.2 Introduction ............................................................................................................................. 3
2. USE ............................................................................................................................................. 4
2.1 Power source ............................................................................................................................ 4
2.1.1 Power source components ............................................................................................. 4
2.1.2 Positioning of the machine ............................................................................................. 4
2.1.3 Distribution network ....................................................................................................... 5
2.1.4 Connecting the power source to the electric network ................................................. 5
2.1.5 Connecting the cables .................................................................................................... 6
2.1.6 Installing the eld bus card ............................................................................................. 7
2.1.7 Starting the power source .............................................................................................. 8
2.1.8 Power source indicators .................................................................................................. 8
2.2 Control panel ........................................................................................................................... 8
2.2.1 Control panel parts .......................................................................................................... 8
2.2.2 Adjusting MIG dynamics (Arc Force) .............................................................................. 9
2.2.3 Gas test ............................................................................................................................. 9
2.2.4 Wire feed test ................................................................................................................... 9
2.2.5 Selection of liquid- or gas-cooled MIG gun ................................................................... 9
2.2.6 Retrieving weld data .....................................................................................................10
2.2.7 Selecting the welding process ......................................................................................10
2.2.8 Additional MIG features included in the standard delivery ........................................10
2.2.9 Optional additional MIG features .................................................................................12
2.2.10 Memory features (MEMORY button) ............................................................................12
2.2.11 Synergetic 1-MIG welding and WiseThin welding ....................................................... 13
2.2.12 SETUP features of the control panel .............................................................................15
2.3 Wire feeder ..............................................................................................................................16
3. MAINTENANCE ..............................................................................................................18
3.1 Cables ........................................................................................................................................18
3.2 Power source ..........................................................................................................................18
3.2.1 DuraTorque™ 400, 4-wheel wire feeder mechanism ...................................................19
3.3 Regular maintenance ..........................................................................................................19
3.4 Disposal of the machine ....................................................................................................20
4. TROUBLESHOOTING ................................................................................................20
4.1 Overload (yellow indicator lit) .........................................................................................20
4.2 Control cable connector fuse ...........................................................................................20
4.3 Electric network overvoltage or undervoltage .........................................................20
4.4 Missing phase in the electric network .......................................................................... 20
4.5 Error codes ..............................................................................................................................20
5. ORDERING NUMBERS .............................................................................................22
6. TECHNICAL DATA ........................................................................................................ 22
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KempArc SYN 300, 400, 500, DT 400 / © Kemppi Oy / 1117