Operation Manual
EN
2.2.11 Synergetic 1-MIG welding and WiseThin welding
In synergetic 1-MIG welding, the machine selects the optimal welding parameters suitable to
the ller wire and shield gas using the programs, or synergetic curves, stored in the control
panel. The welder controls the welding by adjusting the welding power and arc length.
The synergetic WiseThin process (advanced auto arc) is a synergetic welding process
developed for the special needs of robotic welding with weldig characteristics optimised
particularly for welding automation.
Selecting a welding program
1. Before you start welding, nd the welding program suitable to your ller wire and shield
gas in the tables below and then activate the program as follows:
2. Press the SYNERGIC PROGRAM button P7 for more than 1 second. This will activate
program selection and the control panel displays start ashing.
3. Select the material group with the left-hand side control knob and the welding program
for the material group with the right-hand side control knob according to the tables
below. The program you selected is immediately recorded in the memory.
4. Press ESC button or the SYNERGIC PROGRAM button P7 to exit the menu.
MIG programs in the KempArc SYN machine
1-MIG, Fe group
Program number Wire, mm Material Shield gas
101 0,8 Fe Ar+18%-25%CO
102 0,9 Fe Ar+18%-25%CO
103 1,0 Fe Ar+18%-25%CO
104 1,2 Fe Ar+18%-25%CO
106 1,6 Fe Ar+18%-25%CO
111 0,8 Fe CO
112 0,9 Fe CO
113 1,0 Fe CO
114 1,2 Fe CO
116 1,6 Fe CO
121 0,8 Fe Ar+8%CO
122 0,9 Fe Ar+8%CO
123 1,0 Fe Ar+8%CO
124 1,2 Fe Ar+8%CO
126 1,6 Fe Ar+8%CO
152 0,9 FEMC Ar+18%-25%CO
154 1,2 FEMC Ar+18%-25%CO
164 1,2 FEMC CO
174 1,2 FEFC rutile Ar+18%-25%CO
184 1,2 FEFC rutile CO
194 1,2 FEFC basic Ar+18%-25%CO
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KempArc SYN 300, 400, 500, DT 400 / © Kemppi Oy / 1117