Operation Manual

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A7 TIG Orbital System 300© Kemppi Oy 2016 1615
OPERATING MANUAL
6.3.7 Cleaning the weld head
Clean weld head periodically to maintain maximum
operating eciency. Keep the unit free of moisture, debris,
and other contaminants (oil, water, abrasives, etc.) that can
aect normal operation and weld consistency.
• Clean insulating components with a soft brush
and a fast drying solvent, such as acetone or
denatured alcohol.
• Clean drive gear assemblies using a ne wire
brush and solvent. Inspect the drive gear, bevel
gear, and rotor assembly to insure that debris
have not damaged the rotor sprocket lobes and
aected the operation of the drive assembly. Use
a ne jeweler’s le to repair.
• Clean the body with a cloth or soft brush and
solvent.
• Clean the collets with ne stainless steel wool or
ne wire brush.
Only use stainless steel, as regular carbon steel will ruin
the surface passivation. All parts must be completely dry
before reassembly.
6.3.8 Internal arcing
Dirt and impurities in the weld head may cause internal
arcing. This is a situation where the arc jumps from the
tungsten electrode to the collet frame and the welding arc
fails to ignite.
When internal arcing occurs, a track of carbon is left on the
dielectric material, which may cause the same problem to
occur again.
To prevent internal arcing, do the following:
• Periodically clean the weld head according to
instructions given above in section “Cleaning the
weld head”.
• Maintain the tungsten electrode in good working
condition at all times.
Remember that the collet frame and collets are connected
to the ground cable and act as the ground contact for the
electrical circuit.
If internal arcing does occur, do the following:
• Carefully scrape all burn marks from the plastic
body with a razor blade or other sharp scraping
tool.
• Remove all carbon and polish with a ne wire
brush.
• Remove all carbon o the collet frame and collets
with a ne wire brush.
• Remove the rotor gear and polish if necessary
with a ne wire brush to remove any traces of
arcing.
• Clean with alcohol or other suitable solvent and a
lint free cloth before reassembling.