On-A-Roll Lifter® Instruction Manual for Universal Models Read Before Use! Important instructional, safety and precautionary information! It is the user’s responsibility to exercise good judgment, common sense, safety measures and reasonable limits regarding the use of the On-A-Roll Lifter® so as not to incur risk to the user or damage to the materials being carried. In order to obtain maximum benefit from your machine, please read these instructions carefully before using the On-A-Roll Lifter®.
Contents 1. Warnings & Safety Rules 2. Daily Inspection 3. Installation Guide 4. Operation 5. Maintance 6. Technical Data 7. Warranties 1.1 Warnings 1.2 Caution 1.3 Safety Rules 2.1 What to check before operation 3.1 Packing list 3.2 Installing the Push Bar 3.3 Installing the Lifter Tray 4.1 How to use the brakes 4.2 Using the roll ramp and wedges 4.3 Loading the roll onto the tray 4.4 Lifting the tray 4.5 Lowering the tray 4.6 Maneuvering with heavy rolls 5.1 Lubrication Points 6.
Warnings & Safety Rules 1.1 Warnings 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Do not put your hands or feet under the load tray. All unconcerned personnel should be more than 60 cm away from the unit while the rolls are in transit, or being lifted. Do not move the unit while a load is being raised. Do not move the unit without securing the rolls with the straps. Do not move the unit with tray raised more than a couple inches to avoid tip overs and vision obstruction.
Warnings & Safety Rules 1.3 Safety Rules Failure to obey the instructions and safety rules in this document may result in serious injury. 1. Do not operate unless you: a) Understand and practice the principles of safe machine operation specified in this manual: - Avoid hazardous situations - Always perform a pre-operation inspection - Always perform the function tests (see step 2.
Warnings & Safety Rules 1.3 Safety Rules 4. Bodily Injury Hazards: - Keep hands and fingers away from chain, wheels and other potential pinch points - Recommend operators wear safety shoes and gloves - Do not put your feet under the load tray 5. Improper Use Hazard: - Never leave a machine unattended with the load. Unauthorized personnel may attempt to operate the machine without proper instruction, creating an unsafe situation. 6.
Daily Inspection 2.1 What to check before operation It is the operator’s responsibility to make sure that the On-A-Roll Lifter® is inspected daily to ensure safe operation: Check the On-A-Roll Lifter® before operation: 1. 2. 3. 4. 5. Inspect the vertical guide rails, load tray, carriage and hydraulic components for damage, including bending, cracking and loose or missing hardware. Do not use the On-A-Roll Lifter® if any faults are discovered during your visual inspection.
Installation Guide 3.1 Packing List PARTS INCLUDED HARDWARE PACKET Unpacking your machine: Part 5 6 7 Description Phillips Head Bolts 3 Quantity 12 Washers 12 Split Washers 12 Nuts 12 5mm Allen Key 1 You will find the installation hardware contained in a packet with the unit. Check to make sure you have all these parts. 1 8 2 1. 2. 3. 4. 5. 6. 7. 8.
Installation Guide 3.2 Installing the Ergonomic Pull Bar 1. 2. 3. 4. 5. 6. Using the 5mm Allen Key, loosen the 4 bolts enough to allow the push bar entry through the openings. Insert both sides of the push bar with the straight ends towards the back and the curved ends facing the front of the lifter. Slide a rubber sleeve onto both sides on one end. Connect the two sides in the center with one side overlapping the second side so that they fit together and centered. Tighten the 4 bolts.
Installation Guide 3.3 Installing the Lifter Tray 1. Place media tray on top of the frame lining up the 12 holes on the trayTHIS with the DOCUMENT CONTAINS CON INFORMATION THAT MAY NOT BE holes on the fork support frame. IN PART, WITHOUT WRITTEN AU 2. Place the screw through the hole on the tray. Underneath the tray and fork support frame, place the split washer, washer and nut on it. Lightly tighten and repeat with CONTAIN THIS DOCUMENT INFORMATION THAT MAY N IN PART, WITHOUT WRITTE remaining holes. 3.
Operation Foster Keenc 4.1 How to use the brakes The Lifter is equipped with 2 brakes. 1. 2. To engage the brake, press both the brake pedals with your foot. To release the brake, lift up the brake pedals with your foot. Locks shown on the Caster Wheels in the unlock position. 4.2 Using the roll ramp and wedges The On-a-Roll Lifter® Universal is designed to work with a variety of printers and roll diameters. To help determine the best position of roll wedges: 1. 2. 3. 4. 5.
Operation 4.3 Loading the roll onto the tray 1. 2. 3. 4. 5. 6. 7. 8. 9. Ensure the load tray is at its lowest position. Make sure the brakes are applied. Attach the roll ramp and the rear roll wedge to the desired position. Lay out the securing straps across over the roll wedge, load tray and roll ramp, and extend onto the floor. Position the media roll over the straps, and up to the edge of the load tray. Move towards the back of the On-A-Roll Lifter®.
Operation 4.4 Lifting the tray Warning: Do not overload the load tray. The load must be evenly distributed on the Load Tray surface so that it does not tilt forward or sideways. The parking brakes should be engaged whenever the On-A-Roll Lifter® is being loaded or unloaded. 1. 2. To raise the load tray, pump the lift pedal with your foot. Press the lifting pedal several times until the load tray reaches the desired position. The load tray can be raised up to 0.85m (33in) for precise unloading. 4.5 4.
Maintance 5.1 Lubrication Points 1. Lubricate with grease each point described below each month: a) Axel and bearing wheels b) Chain guide roller on cylinder c) Connecting chain assembly d) Injection fittings located on the Lift Pump handle assembly c a b d Remove screw to access the chain guide. 2. Change hydraulic oil every 12 months.
Technical Data 6.1 Technical specifications Specifications LIFTER ITEM # 61580 NTIAL AND PROPRIETARY RODUCED OR DIVULGED, IN WHOLE OR IZATION FROM FOSTER KEENCUT. Roll Weight Capacity Max. Roll Width Max. Roll Diameter NFIDENTIAL AND PROPRIETARY E REPRODUCED OilOR DIVULGED, IN WHOLE OR UTHORIZATION FROM FOSTER KEENCUT. 44.070in 1119.38mm 660 lbs (300 Kg) 16’ .5” (5 m) 15.75” (40cm) Use L-HM46 Hydraulic oil (equivalent to ISO VG46) 44.070in 1119.38mm 17.069in 433.56mm 17.069in 433.56mm 43.300in 1099.
t 204B Progress Drive, Montgomeryville, PA 18936 7 Warranties UNIVERSAL LIFTER Dimensio Warranties 1. 2. 2- year warranty on all wheels, hydraulics and media tray 5-year warranty on the crossbar All Foster products are inspected before shipment and believed to be free from defects in workmanship. Foster cannot be responsible for tools that show excessive wear or damage resulting from misuse, accidents or abuse.
