On-A-Roll Lifter® Instruction Manual for Jumbo Models Read Before Use! Important instructional, safety and precautionary information! It is the user’s responsibility to exercise good judgment, common sense, safety measures and reasonable limits regarding the use of the On-A-Roll Lifter® so as not to incur risk to the user or damage to the materials being carried. In order to obtain maximum benefit from your machine, please read these instructions carefully before using the On-A-Roll Lifter®.
Contents 1. Warnings & Safety Rules 2. Daily Inspection 3. Installation Guide 4. Operation 5. Maintance 6. Technical Data 7. Warranties 1.1 Warnings 1.2 Caution 1.3 Safety Rules 2.1 What to check before operation 3.1 Packing list 3.2 Installing the Push Bar 3.3 Installing the Media Tray 4.1 How to use the brakes 4.2 Loading the roll onto the tray 4.3 Lifting the tray 4.4 Lowering the tray 4.5 Maneuvering with heavy rolls 5.1 Lubrication Points 6.
Warnings & Safety Rules 1.1 Warnings 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Do not put your hands or feet under the load tray. All unconcerned personnel should be more than 60 cm away from the unit while the rolls are in transit, or being lifted. Do not move the unit while a load is being raised. Do not move the unit without securing the rolls with the straps. Do not move the unit with tray raised more than a couple inches to avoid tip overs and vision obstruction.
Warnings & Safety Rules 1.3 Safety Rules Failure to obey the instructions and safety rules in this document may result in serious injury. 1. Do not operate unless you: a) Understand and practice the principles of safe machine operation specified in this manual: - Avoid hazardous situations - Always perform a pre-operation inspection - Always perform the function tests (see step 2.
Warnings & Safety Rules 1.3 Safety Rules 4. Bodily Injury Hazards: - Keep hands and fingers away from chain, wheels and other potential pinch points - Recommend operators wear safety shoes and gloves - Do not put your feet under the load tray 5. Improper Use Hazard: - Never leave a machine unattended with the load. Unauthorized personnel may attempt to operate the machine without proper instruction, creating an unsafe situation. 6.
Daily Inspection 2.1 What to check before operation It is the operator’s responsibility to make sure that the On-A-Roll Lifter® is inspected daily to ensure safe operation: Check the On-A-Roll Lifter® before operation: 1. 2. 3. 4. 5. Inspect the vertical guide rails, load tray, carriage and hydraulic components for damage, including bending, cracking and loose or missing hardware. Do not use the On-A-Roll Lifter® if any faults are discovered during your visual inspection.
Installation Guide 3.1 Packing List Unpacking your machine: 4 5 1 3 2 1. 2. 3. 4. 5.
Installation Guide 3.2 Installing the Push Bar 1. 2. 3. 4. Using the 5mm Allen Key, loosen the 4 bolts enough to allow the pull bar entry through the openings. Insert both sides of the pull bar with the curved ends facing towards the back. Line up the holes on the pull bars with the 4 bolts. Tighten the 4 bolts.
Installation Guide 3.3 Installing the Media Tray 1. 2. 3. Remove the 4 screws and washers from the tray base on the main body. There will be 2 screws on top and 1 screw on each side of the Lifter. Place the tray on the lifter carriage. Tighten all 4 screws, attaching the Media Tray to the On-A-Roll Lifter®.
Operation 4.1 How to use the brakes The Lifter is equipped with 2 brakes. 1. 2. To engage the brake, press the “ON” tab down with your foot until it locks into place. To release the brake, press the “OFF” tab down with your foot. Lock shown on the Caster Wheel in the lock position. Lock shown on the Caster Wheel in the unlock position. 4.2 Loading the roll onto the tray 1. 2. 3. 4. 5. 6. 7. 8. Ensure the load tray is at its lowest position. Make sure the brakes are applied.
Operation 4.3 Lifting the tray Warning: Do not overload the load tray. The load must be evenly distributed on the Load Tray surface so that it does not tilt forward or sideways. The parking brakes should be engaged whenever the On-A-Roll Lifter® is being loaded or unloaded. 1. 2. To raise the load tray, pump the lift pedal with your foot. Press the lifting pedal several times until the load tray reaches the desired position. The load tray can be raised up to 1500 mm (59”) for precise unloading. 4.4 4.
Maintance 5.1 Lubrication Points 1. Lubricate with grease each point described below each month: a) Axel and bearing wheels b) Chain guide roller on cylinder c) Connecting chain assembly d) Injection fittings located on the Lift Pump handle assembly a c b d Remove screw to access the chain guide. 2. Change hydraulic oil every 12 months.
Technical Data 6.1 Technical specifications Specifications LIFTER ITEM # 61577 Roll Weight Capacity Max. Roll Width Max. Roll Diameter Oil 990 lbs (450 kg) 16’ 5” (5 m) 19.6” (500 mm) Use L-HM46 Hydraulic oil (equivalent to ISO VG46) 1220mm 48.03in 1555mm 61.22in [1500mm] 58.95in 446.3mm 17.57in 110mm 4.33in 605.8mm 23.85in 1200mm 47.24in 155mm 6.1in 774.8mm 30.
Warranties 7 Warranties 1. 2- year warranty on all wheels, hydraulics and media tray All Foster products are inspected before shipment and believed to be free from defects in workmanship. Foster cannot be responsible for tools that show excessive wear or damage resulting from misuse, accidents or abuse. These warranties do not cover any product that has been altered, modified or damaged, neglected, accidently dropped or improperly used.
