On-A-Roll Lifter® Instruction Manual for Hi-Rise Models Read Before Use! Important instructional, safety and precautionary information! It is the user’s responsibility to exercise good judgment, common sense, safety measures and reasonable limits regarding the use of the On-A-Roll Lifter® so as not to incur risk to the user or damage to the materials being carried. In order to obtain maximum benefit from your machine, please read these instructions carefully before using the On-A-Roll Lifter®.
Contents 1. Warnings & Safety Rules 2. Daily Inspection 3. Installation Guide 4. Operation 5. Maintance 6. Technical Data 7. Warranties 1.1 Warnings 1.2 Caution 1.3 Safety Rules 2.1 What to check before operation 3.1 Packing list 3.2 Installing the front caster wheel frame 3.3 Installing the Push Bar 3.4 Installing the Lifter Tray 4.1 How to use the brakes 4.2 Loading the roll onto the tray 4.3 Lifting the tray 4.4 Lowering the tray 4.5 Maneuvering with heavy rolls 5.
Warnings & Safety Rules 1.1 Warnings 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. Do not put your hands or feet under the load tray. All unconcerned personnel should be more than 60 cm away from the unit while the rolls are in transit, or being lifted. Do not move the unit while a load is being raised. Do not move the unit without securing the rolls with the straps. Do not move the unit with tray raised more than a couple inches to avoid tip overs and vision obstruction.
Warnings & Safety Rules 1.3 Safety Rules Failure to obey the instructions and safety rules in this document may result in serious injury. 1. Do not operate unless you: a) Understand and practice the principles of safe machine operation specified in this manual: - Avoid hazardous situations - Always perform a pre-operation inspection - Always perform the function tests (see step 2.
Warnings & Safety Rules 1.3 Safety Rules 4. Bodily Injury Hazards: - Keep hands and fingers away from chain, wheels and other potential pinch points - Recommend operators wear safety shoes and gloves - Do not put your feet under the load tray 5. Improper Use Hazard: - Never leave a machine unattended with the load. Unauthorized personnel may attempt to operate the machine without proper instruction, creating an unsafe situation. 6.
Daily Inspection 2.1 What to check before operation It is the operator’s responsibility to make sure that the On-A-Roll Lifter® is inspected daily to ensure safe operation: Check the On-A-Roll Lifter® before operation: 1. 2. 3. 4. 5. Inspect the vertical guide rails, load tray, carriage and hydraulic components for damage, including bending, cracking and loose or missing hardware. Do not use the On-A-Roll Lifter® if any faults are discovered during your visual inspection.
Installation Guide 3.1 Packing List Unpacking your machine: PARTS INCLUDED HARDWARE PACKET Part Description 5mm Allen Key 3 Quantity 1 You will find the installation hardware contained in a packet with the unit. Check to make sure you have all these parts. 5 6 1 2 1. 2. 3. 4. 5. 6.
Installation Guide 3.2 Installing the front caster wheel frame 1. Lay the caster frame assembly flat on the ground and place the front caster wheel frame on top lining up the holes. 2. Using a Phillips Head Screw- driver and a19mm wrench or adjustable wrench, put the bolts through the front caster frame and caster frame assembly. 3. Place a washer on both of the bolts and a nut on each end of the bolt and tighten.
Installation Guide 3.3 Installing the Push Bar 1. 2. 3. 4. 5. Remove one of the black hand grips from the crossbar. Using the 4mm Allen Key, loosen the 2 bolts enough to allow the crossbar entry through the openings. Insert the cross bar so it is centered. Tighten the 2 bolts. Replace the hand grip.
Installation Guide 3.4 Installing the Lifter Tray 1. Remove the 4 screws and washers from the tray base on the main body. There will be 2 screws on top and 1 screw on each side of the Lifter. 2. Place the tray on the lifter carriage. 3. Tighten all 4 screws, attaching the Lifter Tray to the On-A-Roll Lifter®.
Operation 4.1 How to use the brakes The Lifter is equipped with 2 brakes. 1. 2. To engage the brake, press both the brake pedals with your foot. To release the brake, lift up the brake pedals with your foot. Locks shown on the Caster Wheels in the unlock position. 4.2 Loading the roll onto the tray 1. 2. 3. 4. 5. 6. 7. Ensure the load tray is at its lowest position. Make sure the brakes are applied. Lay out the securing straps across the load tray, and extended onto the floor.
Operation 4.3 Lifting the tray Warning: Do not overload the load tray. The load must be evenly distributed on the Load Tray surface so that it does not tilt forward or sideways. The parking brakes should be engaged whenever the On-A-Roll Lifter® is being loaded or unloaded. Maximum lift height is 70.74” (180 cm), maximum roll weight capacity is 440 lbs (200 kg) and maximum roll width is 47.16” (120 cm). 1. 2. To raise the load tray, pump the lift pedal with your foot.
Maintance 5.1 Lubrication Points 1. Lubricate with grease each point described below each month: a) Axel and bearing wheels b) Chain guide roller on cylinder c) Connecting chain assembly d) Injection fittings located on the Lift Pump handle assembly c a b d Remove screw to access the chain guide. 2. Change hydraulic oil every 12 months.
Technical Data 6.1 Technical specifications Specifications LIFTER ITEM # 61570 Roll Weight Capacity Max. Roll Width Max. Lift Height Max. Roll Diameter Weight Oil 440 lbs ( 200 kg) 71” (180 cm) 71“ (180 cm) 18.5” (47 cm) 198 lbs (90 kg) Use L-HM46 Hydraulic oil (equivalent to ISO VG46) 70.74" [1800mm] 84.00" [2137mm] 4.12" [105mm] 26.73" [670mm] 47.
Warranties 7 Warranties 1. 2. 2- year warranty on all wheels, hydraulics and media tray 5-year warranty on the crossbar All Foster products are inspected before shipment and believed to be free from defects in workmanship. Foster cannot be responsible for tools that show excessive wear or damage resulting from misuse, accidents or abuse. These warranties do not cover any product that has been altered, modified or damaged, neglected, accidently dropped or improperly used.
