CUSTOM PASTA SYSTEM GAS SERVICE MANUAL ™ TO LITE PILOT MAIN POWER HOLD ON OFF 30 SEC. OFF ON MUST BE ON FOR PILOT 1-800-KEATING 160 ° 140° 160 0° ° 1-800-KEATING 18 12 0° 18 12 0° 140° 200° T3 100° 100° 0° T2 200° SET 220 ° 220 T1 T2 T3 ° SET OFF OFF T1 KEEP THIS MANUAL FOR TRAINING NEW PERSONNEL 1-800-KEATING www.keatingofchicago.
NOTICE This operating, installation, and service manual should be given to the user. The operator of the Pasta System should be familiar with the functions and operation of the cooker. This manual must be kept in a prominent, easily reachable location near the Pasta System. POST THIS LABEL IN A PROMINENT LOCATION ON YOUR UNIT IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED, SHUT DOWN UNITS AT MAIN SHUT OFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE.
TABLE OF CONTENTS SECTION I INTRODUCTION SECTION IV MAINTENANCE Standard Features . . . . . . . . . . . . . . . . . . . . . . . . . .1 Preventive Maintenance . . . . . . . . . . . . . . . . . . . . .9 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Model Variations . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . .1-3 Warranty Repairs . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Calibration .
I INTRODUCTION MODEL VARIATIONS Basket-Lift Model: Basket-Lift Model Pasta Systems come with all the same features as the standard models. The Basket-Lift mechanism lowers the baskets of food into the water when the timer button is pressed and raises the baskets when the cooking cycle is complete. Split baskets are required for these models. GENERAL Keating Pasta Gas Systems are designed to give maximum production efficiency, delivering high quality food products.
l l You must maintain this appliance free and clear from combustibles. l You must maintain the following minimum clearances from combustible and noncombustible construction: l CLEARANCES Back Right Side Left Side l l l l l l l l l l l Combustible Construction 6" 6" 6" l Non-Combustible Construction 0" 0" 0" l Adequate clearance for servicing and proper operation must be maintained. Your Pasta System is designed to be serviced from the front.
INSTALLATION Installation must conform with local codes or, in absence of local codes, with the current National Fuel Gas Code Z223.1/NFPA 54, Natural Gas Installation CAN/CGA - B149.1 or Propane Installation Code CAN/CGA-B149.2.
Figure 2-1 ¥NOTE: Roughly half of all service calls result from inadequate gas supply. Do not use pipe sizes smaller than recommended in the table above. GAS CONNECTION WARNING HAVE YOUR PLUMBER OR GAS COMPANY CHECK FOR LEAKS. n PIPE JOINT COMPOUNDS RESISTANT TO PROPANE GASES MUST BE USED. n Caster BEFORE OPERATING THIS PASTA SYSTEM, CHECK PIPE JOINTS FOR LEAKS BY USING A SOAP AND WATER SOLUTION OR SNIFFER ONLY.
A 3/4" IPS manual gas valve is shipped with each single Pasta System for field installation. Batteries have a factory installed manual gas valve for each Pasta System. The required gas pressure for proper operation of each Pasta System is 4" water column (WC) for natural gas and 10” water column (WC) for Propane gas at the burner manifold. Remove the allen head test plug on the gas valve and using a manometer to check pressure.
DEPARTMENT TO DETERMINE IF NECESSARY IN YOUR SPECIFIC AREA. Constructional changes to the area where the Pasta System is installed shall not affect the air supply to the Pasta System. The installation, start-up and changes required when changing from one gas type to another can be performed only by a certified professional. THIS IS III OPERATING The Pasta System is intended only for commercial use and is to be operated only by professionals.
2. Turn “On” main power On/Off switch (located between the amber and green indicating lights). 3. Light the constant pilot (located next to left burner as you face it). If your Pasta System has an optional spark ignitor, omit this step. n 4. Activate pilot light momentary switch (let top corner) and hold about 30 seconds, releasing it after pilot indicting light is illuminated.
6. Once boil has been reached, turn Pasta System off. 1. Turn off Pasta System and open the door. 7. Dissolve 3 cups of vinegar for every five gallons of water and let soak for one hour. If there is a large build-up of scale, allow Pasta System to soak overnight. Figure 3-3 Drain, drain valve and overflow tubing Over flow tubing 8. While soaking, a natural fiber brush may be used to scrub the tubes and inside walls of Pasta System vessel. 9. Drain the water and vinegar. 10.
B. How to program the “Keating” Electronic Timer ELECTRONIC TIMER OPERATING INSTRUCTIONS PART # 056921 DIGITAL TIMERS The electronic timers, standard on pasta cookers, provide a clearly visible and accurate display and are very easy to use. l l l PROGRAMMING To program the timers, the unit must be in the idle mode. Press and hold the set button for approximately two seconds. The display will show “SEt”. Press the button for the channel to be programmed.
PREVENTIVE MAINTENANCE Preventive maintenance should be done in daily, weekly, monthly and yearly intervals as necessary. Following preventive maintenance procedures will help keep your Pasta System working efficiently. Proper care and servicing will lead to years of quality performance. 2. Allow Pasta System to cycle three times. 3. Place an accurate thermometer in the water. Figure 4-1: Thermometer in water ¥NOTE: The most important part of any maintenance program is daily cleaning.
V SERVICE DIAGNOSIS in the tube on the right side of the overflow deck. The upper sensor controls the water level and the lower sensor controls the low water safety shut-off system. Once the water On/Off switch is turned on, the blue light will come on and start to fill until the water level reaches the upper sensor. The burners will not come on until the water level reaches the lower sensor, preventing the Pasta System from being damaged if there is little or no water in it.
PROBLEM Constant pilot won’t light. PROBABLE CAUSE a.Gas isn't turned on. b.Clogged constant pilot tubing. c. Constant pilot valve isn't turned on. Runner pilot tube won't light. a.Gas isn't turned on. b.No electricity to Custom Pasta System. c. Clogged runner pilot orifice(s). d.Pilot gas cock is on “OFF” position. e.Drain valve handle isn’t pushed in completely (Counter model only) f. Gas valve is faulty. Runner pilot won’t stay lit. a.Turn manual gas valve on.
PROBLEM Flames come out front. PROBABLE CAUSE a.Burners misaligned. a.Adjust position of burners. c. Radiants have slipped forward. c. Reposition radiants. b.Exhaust problems. d.Flue blockage. Custom Pasta System has poor recovery. a.Baskets overfilled. b.Water won’t stop filling or overfills. c. Scale on heat transfer tubes. d.Radiant problem – collapsed or out of position. e.Faulty or erratic thermostat. f. Low supply or gas pressure.
PROBLEM Water always filling. SOLUTIONS (Follow Sequentially) a.Clean sensors thoroughly with brush and vinegar. b.Adjust the sensitivity of the B Board (for the top sensor) fully clockwise. c. If filling persists, ground out the top sensor (if filling stops, replace sensor – Part #010212). Water never fills. d.If filling persists after grounding out the sensor, replace the B Board (Part #001166) a.Turn water switch (far right) ‘ON.’ b.Clean sensors thoroughly with brush and vinegar. c.
REPLACEMENT OF A AND B BOARDS 1. Locate the wiring diagram. it will help later with connecting wires to the board. 2. Disconnect wires from the board. 3. Unscrew mounting screws. There are three of them per board. 4. Replace the board. 5. Reconnect the wires. 6. Adjust sensitivity. 7. Close the box. 8. Seal the box using silicone and filling all openings and gaps if the box is made out of aluminized material. Rubber sealed box does not need to be sealed.
VII PARTS LISTS ORDERING PARTS Parts may be ordered by part number by calling Keating at 1-800-KEATING or your service company. You may also order online at the Keating Parts Store, www.keatingofchicago.com. Refer to the Keating Custom Pasta™ System Limited Warranty for complete service and ordering information. The model/serial plate is located inside of the door. The model and serial numbers are necessary when ordering.
MANUAL FILL CUSTOM PASTA™ SYSTEM CONTROL PANEL WITH DIGITAL TIMERS ITEM 1 2 3 4 5 6 7 8 9 10 11 12 DESCRIPTION TOGGLE SWITCH - PILOT ON INDICATING LIGHT, AMBER - PILOT ON TOGGLE SWITCH – MAIN ON-OFF INDICATING LIGHT, GREEN - SECONDARY BURNER ON UNUSED DIGITAL TIMER(S) THERMOSTAT DIAL PLATE THERMOSTAT KNOB FLAME SWITCH (NOT SHOWN) LOW WATER SAFETY CONTROL “A” BOARD (NOT SHOWN) AUTOMATIC WATER FILL CONTROL “B” BOARD (NOT SHOWN) 17 QUANTITY 1 1 1 1 3 2 2 2 2 1 1 1 PART NUMBER 004507 031624 004501 009375 -
GAS PASTA SYSTEM ASSEMBLY I ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 ITEM 2 DESCRIPTION GAS VALVE, 120V NATURAL GAS LP RUNNER PILOT TUBE CONSTANT PILOT ASSEMBLY CONSTANT PILOT VALVE RUNNER PILOT GAS COCK STRAIGHT (W/005743) 90° RUNNER PILOT AIR SHUTTER RUNNER PILOT ORIFICE RUNNER PILOT TEE (not shown) RUNNER PILOT ORIFICE HOLDER RUNNER PILOT 90° ELBOW RUNNER PILOT 90° ORIFICE HOLDER RUNNER PILOT SOLENOID ADAPTER RUNNER PILOT SOLENOID ADAPTER RUNNER PILOT SOLENOID ADAPTER BURNER ORIFIC
GAS PASTA SYSTEM ASSEMBLY II ITEM 22 23 24 25 26 27 28 29 DESCRIPTION MODELS PART# 14 18 20 24 BURNER BURNER CM 008264 004088 2 2 2 2 3 ALL 037033 1 2 2 2 1 1 1 RADIANT, 2 - FINS SECONDARY BURNER SECONDARY GAS SOLENOID PASTA VESSEL WATER LEVEL SENSORS DRAIN VALVE, FRONT, 1" DRAIN VALVE, REAR, 1" DRAIN VALVE, FRONT, 1-1/4" HI-LIMIT CONTROL W/RESET ALL ALL 004088 CALL 1-800-KEATING ALL ALL ALL SEE PAGE 18 THERMOSTAT ALL 32 BASKET HANGER MOUNTING BLOCK ALL LEFT CENTER R
PASTA SYSTEM WIRING DIAGRAM 20
GAS PASTA SYSTEM WITH BASKET-LIFT WIRING DIAGRAM 21
100% 80% 60% 40% 20% 10% AND CONDITIONS KEATING OF CHICAGO, INC., 1-800-KEATING KEATING WWW.KEATINGOFCHICAGO.COM REFILE/warranty 8/07 All repair services under this Limited Warranty must be authorized by Keating or performed at Keating. Authorization may be obtained by calling 1-800-KEATING within the Continental United States, Alaska, Hawaii, Puerto Rico and Canada during normal business hours (7:00 a.m. through 6:00 p.m. Central Time, Monday through Friday).
SERVICE INFORMATION If you have a service related question call 1-800-KEATING. Please state the nature of the call; it will ensure speaking with the appropriate person. Have your serial and model number available when ordering parts. KEATING OF CHICAGO, INC. 8901 W. 50th Street, McCook, Illinois 60525-6001 Phone: (708) 246-3000 FAX: (708) 246-3100 Toll Free 1-800-KEATING (In U.S. and Canada) www.keatingofchicago.com *As continuous product improvement occurs, specifications may be changed without notice.