40668 Transit Connect/NV200 Wire Partition Top Wire Panel (1) Bottom Wire Panel (1) Bottom Mount Panel (1) Transit Connect Top Angle (1) TC Top MNT BRKT (2) TC Bottom MNT PLT (2) NV200 Top Mount Panel (1) 1
40668 Harware List Tools Needed 8' Tape Measure 1/4" Socket 5/16" Socket Installation Kit Philp Head Screw Driver 1/4" End Wrench 5/16" End Wrench Hardware Pack (e) Qty 4 5/16" -20 x 0.75" L Carriage Bolt (f) Qty 6 3/8" x 1" OD Nylon Spacer (a) Qty 12 1/4" - 20 x 0.75" Botton Head Bolt (g) Qty 8 5/16" Flat Washer (b) Qty 20 1/4" Nylock Nut (h) Qty 4 5/16" Nylock Nut (c) Qty 20 1/4" Flat Washer (i) Qty 4 5/16" Lock Washer (d) Qty 8 1/4"-20 x 0.
Step 1-Both Models Bolt “Bottom Panel” to “Middle Panel” and “Upper Panel” using ¼”x3/4” Button Head bolts with flat washers and nyloc nuts as shown, DO NOT FULLY TIGHTEN at this point. Step 2-2014 and Newer Transit Connect-Skip This Step for NV 200 Bolt “Bottom Mount Plate” to the “Partition Assy.” Using 5/16”x3/4” Carriage bolts with flat washers and nyloc nuts from the bottom as shown so the head of the bolt is against the floor mat.
Step 3-2014 and Newer Transit Connect (NV200 go to Step 3NV) Bolt “Top Mounting Angle” to the top of the “Partition Assy.” With the angle going down and to the front of the van, using ¼”x3/4” Carriage bolts with flat washers and nyloc nuts as shown. Now attach the “Upper Mount Brackets” pointing to the rear of the van using ¼”x3/4” Carriage bolts with flat washer and nyloc nuts as shown.
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Step 4-2014 and Newer Transit Connect Remove factory foam inserts from above sliding side door and factory “D” rings from the floor. Place Partition in the van and line up the “Upper Mounting Brackets” as shown. Use 5/16”x3/4” Self Tapping Screws in existing holes as shown.
Step 5-2014 and Newer Transit Connect Now put the 3/8” nylon spacer where the factory “D” ring was and slide the partition into place. Using the factory hardware, bolt the bottom of the partition assembly in place (bolt shown is for reference). You can now go through and tighten all the hardware. The installation is complete.
Step 3NV200 Attach “NV Top Mounting Panel” as shown using ¼”x3/4”Carriage bolts with flat washers and nyloc nuts as shown.
Step 4NV200 Remove rear headliner fasteners and factory “D” rings. Place Partition Assembly in van, line up the “Top Mount Panel” with the holes in the headliner where you removed the fasteners. Loosely insert a 5/16”x1 ¼” self tapping screw in one of the side holes. Use the nylon spacers for the center 2 holes between the “Top Mount Panel” and the headliner (you can put them under the headliner for a better appearance) and start the other 3 5/16”x1 ¼” self tapping screws.
Step 5 NV200 Line up the “Bottom Mount Panel” with the outer holes that you removed the “D” rings from, this will tell you where the center ones are located. Cut holes in the mat to expose the center 2 mounting holes and remove the factory hardware. Place the nylon spacers under the “Partition Assembly” and install the 4 M8x45MM bolts. You can now tighten the top first, and then the bottom. The installation is complete.
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