ASSEMBLY INSTRUCTIONS for : PRO-II KS 11_1.
G (2 ea.) 1/2" x 2 1/2" Button Head Bolt F (4 ea.) W (1 ea.) Z (2 ea.) 3/8" x 3" Hex Bolt 3/8" x 2 1/4" Hex Bolt 3/8" x 2 3/4" Hex Bolt PII-"KS" 0111-0 & 0113-0 P (8 ea.) 1/2" x 1" Hex Bolt H (11 ea.) 1/2" SAE Flat Washer O (9 ea.) 1/2" Lock Washer U (15 ea.) 3/8" SAE Flat Washer X (8 ea.) 5/16" x 1 3/4" Button Head Bolt Q (8 ea.) 5/16" x 3/4" Carriage Bolt L (25 ea.) 5/16" Flat Washer © 2011 KargoMaster-'KS' _11_1.1 I (3 ea.) 1/2" Jam Lock Nut Thin R (8 ea.) 3/8" Lock Nut M (17 ea.
2 ASSEMBLY INSTRUCTIONS 5 Sil ico ne 0111-01 & 0113-0 GOOP Read all instructions carefully and follow each step in proper sequence for ease and speed in assembling your KARGO-MASTER RACK. See below for nuts and bolts diagram. KS J J P O H P M O H Z U R U OP GO L 1 Q 4 G Z 8 REQUIRED TOOLS NOT INCLUDED • RATCHET WRENCH WITH 1/2", 9/16", & 3/4" SOCKETS • ADJUSTABLE END WRENCH • 3/8" DRILL WITH 3/8" DRILL BIT • CENTER PUNCH AND HAMMER • 3/4" OPEN END WRENCH © 2011 KargoMaster-'KS' _11_1.
Swaged joint & holes GO OP GOOP APPLICATION GO OP KS_11_1.1 Apply a healthy air tight bead of goop around every swaged joint as shown, to prevent moisture from leaking into and out of the joint. If this is not done properly, the inside surface of the tubes can rust and rusty water can leak out. Maintain this joint seal throughout the life of your rack. STEP 1 OP Smooth goop at swaged joint & holes GO M L #1 = Cover entire swedge joints with GOOP and join FRONT and REAR side channels together.
KS_11_1.1 STEP 4 NOTE: All 4 LEGS are identical with the Leg Cup exception of PART 0113-0 (FORD SUPER DUTY), The FRONT legs are bent twice and the REAR legs are bent only once. GOOP 01 NOTE: FOR HIGH RISE CAMPER SHELLS, UP TO 6" ABOVE ne ico Sil THE CAB , YOU WILL NEED TO PURCHASE SEPARATELY GOOP ACCESSORY EXTENDED LEG KIT # : 01 GOOP 31520 - MINI TRUCK 31530 - FULL SIZE TRUCK 31540 - '99 + F250/F350 01 01 NOTE: Steps #4 & #5 are more easily completed with rack turned upside down.
KS_11_1.1 STEP 6 #2= At each end of CROSS BAR C start BOLTS & WASHERS P O H Slide BOLTS & WASHERS into SLOTTED BRACKETS on the INSIDE CLAMP PLATES 7a , snug with an open end 3/4" wrench (included in this package) C / 3 4 P O H C W U (MOUNTING PLATES WILL VARY) Depending on the make and model of truck. U 01 R STEP 7 H O P The front Mounting Plates have Support Arms.
KS_11_1.1 STEP 8 REAR VIEW OF TRUCK (MOUNTING PLATES WILL VARY DEPENDING ON MAKE AND MODEL OF TRUCK) CAMPER SHELL H #1 = Remove your camper shell from truck. Note wheather or not there is a ridge on the bottom of your shell. O P Outside of Truck Bed #2 = Position the rack on the truck as far forward as possible, with Mounting Plate tongue over the front bulkhead of the truck bed. Center the rack left to right on truck bed.
DON'T OVERLOAD YOUR VEHICLE! LBS. @ 100" = X 3 lbs. TURN FOR R E CE OV LBS. @ 35" = x1 lbs. WEIGHT CARRIED ABOVE THE FLOOR OF THE TRUCK BED (E.G. ON AN OVERHEAD TRUCK RACK) WILL SIGNIFICANTLY INCREASE THE VEHICLE'S TENDENCY TO OVERTURN. ALWAYS KEEP HEAVY LOADS EVENLY DISTRIBUTED AND AS LOW AS POSSIBLE. IT IS IMPORTANT TO NOTE THAT THE KARGO MASTER RACK LOAD BEARING CAPACITY OF 1700 LBS.
