TB 36 TB 42 TB 46 TB 50 59637510 1/2 09/20
Please read and comply with these original instructions prior to the initial operation of your appliance and store them for later use or subsequent owners. Contents Environmental protection . . Symbols on the machine . . Symbols in the operating instructions . . . . . . . . . . . . . . Safety instructions . . . . . . . System description . . . . . . . Control elements. . . . . . . . . Technical specifications . . . Operation . . . . . . . . . . . . . . Shutting down . . . . . . . . . . .
몇 Warning Danger of damage from ice forming in the plant. The water must be drained from the system and the supply line when there is a danger of frost. The circulation routes for customers using the washing plant must remain slip-resistant (e.g. using underfloor heating, gravel). Caution Increased risk of corrosion by using inappropriate detergents. The following detergents must not be processed by the installation: – detergents intended for the cleaning of the wash hall.
System description System overview 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 A Roof brush Spray protection (option) Side spray protection (option) Side brushes Control cabinet Water cabinet Door locking Drive-rails Chassis Main pillar 1 Detergent canister Dosing pumps Air-pressure maintenance unit Dirt catcher Main pillar 2 Nozzle pipe fresh water, processed water, shampoo, CTH (bow A) Nozzle pipe fresh water, processed water, shampoo, CTH, foam (bow B) Nozzle pipe fresh water, processed water, s
Control elements Emergency-stop The system is switched on and off at the feed distributor and different operating modes are preselected. Basic control panel (option) In the event of danger to persons, property and animals, the plant must be switched off immediately by pressing the emergencystop button. Emergency stop buttons are located aI the – wash card/code reader – at the control panels – at the entrance to the wash hall, if a control panel or wash card/code reader (option) is located there.
– – If an additional programme is selected, the key will be illuminated The additional programme can be deselected by pressing the illuminated key.
1 2 Menu item Parameter Select the parameter you want to set Select the menu item with the buttons LEFT and RIGHT. Press OK to open the parameter group. Use the LEFT and RIGHT buttons to select the parameter you want to set. Set the parameter with a variable Press the OK button. The selectable variable blinks. Use the LEFT and RIGHT buttons to select the variable value. Press and hold the button for a swift change of the variable. Press the OK button to save the selected value.
Note Set the date to 00.00.XX for unused public holidays. Language selection Here you can select the language of the display for the information menu. Set dosing amount Caution Risk of damage. Do not adjust the dosing volume during system standstill. Setting dosing pumps 1 2 3 Note The dosage amount is optimally set by the fitter when the system is installed. Generally no reset is necessary.
Operation Safety instructions In the event of danger for persons, property and animals, the plant must be switched off immediately by pressing the emergencystop button. It is found – at the wash card/code reader – at the control panel – at the entrance to the wash hall, íf an operating point or wash card/code reader is located there. 몇 Warning! Risk of damage to vehicle which is to be cleaned.
Manual intervention The manual interventions listed below can be carried out in an on-going washing programme. Loosen the roof brush/roof bar lock, lower the roof brush**. Move the roof brush up, activate the downwards lock. Winter door control – Before the start of the wash, the entry gate is closed and must be opened to allow the vehicle to drive in. This can be done, for example, by inserting a card into the wash card reader. – When the wash starts (e.g.
Who may carry out maintenance and servicing? Operator Work designated with the sign “Operator” may only be carried out by persons who have been instructed in the safe operation and maintenance on the washing system. Customer Service Work designated with the sign “Customer Service” may only be done by the fitters of Kärcher Customer Service. Maintenance contract In order to guarantee a reliable operation of the equipment, we success, you signed a maintenance agreement.
Group 6, signals, card reader, traffic light Function Alarm Wash readiness Wash is running Frost alarm Forward traffic light Stop traffic light Backwards traffic light Group 7, frost protection Function Start frost protection Air valve fresh water Air valve processed water Air valve undercarriage wash Air valve intensive cleaner Air valve high pressure 1 Air valve high pressure 2 Button 0-I 0-I 0-I 0-I 0-I 0-I 0-I I 0-I 0-I 1 X X 2 X X X X 4 X X X X X X Button 1 2 4 X X X X 0-I X 0-I X 0-I 0-
Maintenance schedule Time daily Activity Check safety installations Assembly affected Emergency-stop button on all control panels, wash card/code reader, all other emergency-stop buttons on the system, safety switches for small halls. Check notes for self-opera- Signs with operation instructions and tion customers (only with proper use according to the stipulations to self-operation plants). be placed at the wash place. Check filling level of the de- The detergent container is located in the tergent.
Figure 3 1 Upper roof brush limit switch (DBO) Figure 5 1 Limit switch for travel start (PTS) 2 Limit switch for travel end (PFE) Figure 1 1 Dirt catcher 2 Maintenance unit 3 Water separator 4 Pressure reducer 5 Pressure reducer, intensive, roof 6 Pressure reducer, intensive, side 7 Pneumatic valves to swivel high pressure roof bar 8 Pneumatic valves, switching high pressure side/roof Figure 6 1 End switch of outside side brush 2 End switch of inside side brush Figure 8 1 Endswitch safety switch high pre
Troubleshooting Danger Risk of electric shock! Work on electrical plant only to be carried out by qualified electricians. Switch the plant to voltage-free with all work, in this case switch the plant at the main switch to “0”and secure against it switching on again.
Fault display Rectify faults Locate the description of the error number in the table below and follow the instructions to eliminate the fault. Press the emergency stop button, unlock it, and press the "Reset" key on the control panel. or Switch the main switch off and back on. The fault is acknowledged.
Clearing the error memory All error messages of a group are cleared at the same time. Select the group you want to clear with the buttons LEFT and RIGHT. Press and hold the LEFT button. Additionally press the RIGHT button. Error memory Delete = OK -Press the OK button. Note Only faults that can be remedied by the operator are stated in the following section. If other faults are shown in the display, inform the Customer Service.
Display 16 19 20 24 29 30 32 33 34 35 36 40 45 46 49 50 51 52 53 54 55 56 57 58 59 60 61 Fault Possible cause Remedy CAN bus error master, no module is acces-Loose connecting chord of the plates, Switch off and switch on the unit, repeat sible plates defective washing process, call Customer Service CAN bus error, module A14, no connection Loose connecting chord of the plates, (water distributor) plates defective CAN bus error, module A13, no connection (feed distributor) CAN bus error, module A21,
Display 62 63 66 67 68 69 70 71 73 74 75 76 78 79 80 81 83 84 85 87 88 89 91 93 94 95 96 98 99 20 Fault Possible cause Remedy Travel command has been given but DBO Limit switch defective or lifting system de- Check the limit switch for damage, check the lifting system, switch the plant off and (top roof brush) limit switch has not been fective back on, repeat the washing process.
Display 102 Fault Possible cause Roof brush limit 4 too long exceeded 103 Side brush 1 limit 4 too long exceeded 104 Side brush 2 limit 4 too long exceeded 105 106 107 Washing section takes too long Maximum idling time of portal exceeded Frequency converter of lifting motors, switched off due to excess current in lift/ lower roof-brush Under-voltage has occurred Cable, motor or gear of rotation roof brush Drive the vehicle out of the plant, switch defective or vehicle of this type cannot be the pl
Display 162 Fault Possible cause Pressure switch of high pressure pump was triggered forward for roof nozzles High pressure nozzles of roof blocked to- Clean the corresponding high pressure wards the front or compressed air supply to nozzles, check compressed air supply, rethe portal has stopped or pressure switch is peat washing process, call Customer Service defective High pressure nozzles of side pipes blokked or compressed air supply to portal has been switched off or pressure switch is defective Hi
Display 208 209 220 221 222 223 226 227 228 229 234 235 236 237 238 239 240 241 Fault Possible cause Remedy Roof brush not facing upward High pressure roof bar not up Door 1 is not closed Door 1 is not opened Door 2 is not closed Door 2 is not opened Fault door 1, light barrier 1 Fault door 1, light barrier 2 Fault door 2, light barrier 2 Fault door 2, light barrier 1 Light sensor amplifier A53 (item 1) fault Light sensor amplifier A50 (item 2) fault Unit not in normal setting Drive unit to normal se
Faults without display Fault Possible cause Cleaning effect inad- None or too little detergent, none or too little equate air pressure in the supply line, worn brushes Remedy Check filling level of the detergent; if necessary fill up; vent dosing pumps. Check air pressure, if necessary adjust (0.5 Mpa (5 bar) at the manometer maintenance unit). Clean detergent suction, check detergent supply lines for damage, check brushes and if necessary replace.
