SB MB 59638780 06/19
Please read and comply with these original instructions prior to the initial operation of your appliance and store them for later use or subsequent owners. Before first start-up it is definitely necessary to read the safety indications Nr. 5.956-309.0! Contents About this operating instructions manual. . . . . . . . . . . . . . . . . . . EN Environmental protection. . . . . EN Safety instructions . . . . . . . . . . EN Operation. . . . . . . . . . . . . . . . . EN Open the system . . . . . . . . . . .
– – Installation of gas pipes - especially the gas connections to the machine should only be done by a technical company that has been approved by the Industrial Association for Gas and Water Installations. Settings, maintenance tasks and repairs on the gas burner must only be performed by authorised expert staff of the burner manufacturers. Behaviour in emergency situations – Coins are thrown in at the control panel and the washing programme is selected. – Cleaning is done using the hand-spray gun.
Foam Wash Deep cleaning with active foam. Only use foam brush when the programme is running and after the high-pressure wash. Operations procedure Rinse Rinse off shampoo and foam. Distance of high pressure nozzle approx 50 cm. Hot wax Warm water with paint protection. Use after rinsing. Distance of high pressure nozzle approx 80 cm. Top care For Spot-free drying. Demineralised water leaves a spot-free high gloss finish. Distance of high pressure nozzle approx 80 cm.
Open the system 1 2 3 4 5 6 6 Coin acceptor door lock only for SB MB Comfort Coin cassette lock (optional) only for SB MB Comfort Unlock the coin acceptor door Only for SB MB standard Pull down to unlock. Front door unlock Lift up to unlock. Unlock of left rear door Lift up to unlock. Unlock of right rear door Lift up to unlock.
Settings 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Dry foam station Display of control (in control cabinet) Display of control Only for SB MB standard Control board Main switch Dosing pump, dry foam station Hot air blower Dosing pumps Frost protection with lost water (option), installation site 2 Frost protection with lost water (option), installation site 1 Emergency frost protection (option) Rim cleaner (option) Heat exchanger washing station heater Head of base exchanger Blending device (option) Main switch
Basic adjustment 1 2 3 Ventilation lever Ventilation button Adjustment knob dosing volume Pull out the adjustment knob for the dosing volume. Press and release the ventilation button repeatedly and at the same time, rotate the adjustment knob to the desired setting.
Basic setting air Adjust the air pressure reducer: Rim cleaner Intensive foam 2.5...3.0 bar 3.0 bar ATTENTION Risk of damage due to acidic detergents. Only use alkaline detergents for wheel cleaning. Note: After performing the basic setup, the spray pattern should only be changed by adjusting the pressure reducer for air. Wheel cleaner: The uniform application onto the rims is facilitated if a suitable colouring agent is added to the rim cleaner concentrate.
1 2 10 Menu item Parameter EN -8
Select the parameter you want to set Select the menu item with the buttons LEFT and RIGHT. Press OK to open the parameter group. Use the LEFT and RIGHT buttons to select the parameter you want to set. Set the parameter with a variable Press the OK button. The selectable variable blinks. Use the LEFT and RIGHT buttons to select the variable value. Press and hold the button for a swift change of the variable. Press the OK button to save the selected value. or Press ESC to abort the change.
YES: The hose heater is switched off after operation and restarts one hour prior to operation. NO: The hose heater is also active outside the operating hours. Hot blowers Frost protection with lost water Two hot air ventilators heat up the inside room of the plant to protect it against freezing. 몇 WARNING Risk of fire from overheating of the fan heater. The incoming and outgoing air openings may not be covered up. This frost protection system is activated by the control if there is a risk of frost.
Filling in detergents 1 2 Softening salt Detergent Provide detergent ATTENTION If the detergent container is empty, the high-pressure pump will draw air and can get damaged. Check the detergent tank at regular intervals. DANGER Risk from hazardous materials. All KÄRCHER cleaning agents to contain safety, and application notices. Notices concerning the application must be read and obeyed. Wear specified protective clothing/protective equipment. Only use KÄRCHER-approved detergents.
Changing the password When the "OK" key is pressed, the circulation pump activates frost protection for 3 minutes. If the "OK" key is pressed again prior to the time elapse, the function is terminated. When the "OK" key is pressed, the washing station heater is activated for 3 minutes. If the "OK" key is pressed again prior to the time elapse, the function is terminated. When the "OK" key is pressed, the foam hose heater is activated for 3 minutes.
Note: The pre-requisites for frost protection are: – The main switch must be in position 1. – The doors of the system must be closed. – Uninterrupted power, water and fuel supply must be ensured. – Water supply must also be protected against freezing. – The fuel supply must be protected against frost (e.g. heating cartridge in the tank, trace heating), – Instructions for assembling and installation are given in chapter "Installing the plant". – The hot air ventilators have been set correctly.
Shutting down Turn the main switch to position "0" Shutdown during Frost Conditions Turn the main switch to position "1". Lock the operating time at the control. Filling the fuel tank. Shutdown If the equipment is to be shut down, and there is not danger of frost, disconnect the water input, disconnect the power supply. Shutdown during frost period Screw off water supply hose and high pressure hose. Remove the RO membrane and store it under anti-freezing conditions.
Function Flowchart system with wet foam Washing station 3 and 4 not shown.
Flowchart system with dry foam Washing station 3 and 4 not shown.
Attachment kit disconnection from mains (optional) 1 2 3 Fine filter for fresh water (80-100 μm, option) Pump attachment kit disconnection from mains (optional) Swimmer tank for cold water EN - 17 19
Wheel cleaner/intensive foam (option) A B C 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Rim cleaner Intensive foam Node piece Swimmer valve Manometer Detergent solution (water + detergent) Pump for detergent solution Cleaning agent container Injector Sieve Compressor Pressure reducer Solenoid valve for compressed air, washing station 1 Solenoid valve for detergent solution, washing station 1 Throttle, for volume control Backflow valve Foam device High-pressure pump Ceiling gyroscope Trigger gun Micro emuls
Frost protection 2-tool, wet foam (option, SB-MB 2 pump Fp only) 1 2 3 4 5 6 7 8 9 10 11 4. Type of water A B C D E 4. Type of water Fresh water Softened water, warm Permeate to high-pressure pump 1 2 Temperature sensor (option) Drain valve float container warm water Washing brush Backflow valve with throttle and sieve Solenoid valve for high-pressure Solenoid valve for foam High pressure pump Hand-spray gun with spray pipe Locking valve for fresh water 2.
Internal frost protection (optional) 1 2 3 4 Hand spray gun (2 tool version) High pressure pump Backflow valve with throttle and sieve Solenoid valve with backflow valve, throttle and sieve 5 Backflow valve with mixing chamber for foam and pressure release valve 6 Hand-spray gun with washing brush (single tool version) 7 Receptacle 8 Restrictor 9 Frost protection circulation pump 10 Filter 11 Overflow 12 Container for the anti frost circuit water 13 Swimmer valve for soft water supply Note: With the 2 too
External frost protection (optional) 1 2 3 4 Hand spray gun (2 tool version) High pressure pump Backflow valve with throttle and sieve Solenoid valve with backflow valve, throttle and sieve 5 Backflow valve with mixing chamber for foam and pressure release valve 6 Hand-spray gun with washing brush (single tool version) 7 Receptacle 8 Filter 9 Overflow 10 Swimmer valve for fresh water.
Washing place heating (option) Washing station 3 and 4 not shown.
Technical specifications SB MB 5/10-2 9/122 2 SB MB 5/10-3 9/123 3 5/10-4 9/124 4 High-pressure module 608, 608fl Piece 2 1 3 2 1 4 3 2 1 High pressure module 908 Piece 1 1 2 1 2 3 Electrical connection Voltage V/~/Hz 400/3~/50 Maximum allowed net impedance Ohm 0.301 + j 0.
General Values determined as per EN 60335-2-79 Hand-arm vibration value Hand spray gun Spray lance Uncertainty K Sound pressure level LpA Uncertainty KpA Sound power level LWA + Uncertainty KWA m/s2 m/s2 m/s2 dB(A) dB(A) dB(A) <2.5 <2.5 0.1 65 3 86 Dimensions SB MB CAB Width Depth Height Empty weight, max.
cold warm Used water Permeate De-hardened or softened water Fresh water Water type in the washing programme High-pressure wash X O* X Foam wash, wet foam O Foam wash, dry foam X X Rinsing X O X Hot wax X O* X Top care X X Dirt removal X O* X Micro emulsion A X X Micro emulsion B Insect removal X O* X Wheel cleaning A X X Wheel cleaning B X Intensive foam X X Undercarriage X = Standard, O = Option, * processed water must be heated on site EN - 25 27
Maintenance and care System overview 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 28 Balancing vessel Fuel filter and fuel pump Burner inclusive flow-type heater High pressure pump 2 High pressure pump 3 High pressure pump 1 High pressure pump 4 Manometer for high-pressure pump Fan heater Tool storage box Filter anti freeze pump Detergent reservoir for top care Detergent reservoir hot wax Detergent reservoir high pressure wash Detergent reservoir dry foam Fuel tank, 60
EN - 27 29
Maintenance 1 2 Appliance component Time until next maintenance (minus symbol if maintenance is due) 3 Date of last maintenance Version / info Current value of the control voltage Exterior temperature measured by exterior temperature sensor. Software version and data set version of control Display of the core module (processor) Trailing time of the circulation pump for warm water after the burner has been turned off. Status of washing stations Voltage supply to the remote controls.
The salt solution in the salt tank is regenerated. The process is completed within XXX minutes. There can be no regeneration of the base exchanger before then. There was an error in the base exchanger. Water level in the buffer container for permeate is below level sensor BUFFER CONTAINER EMPTY. Dry run delay active after XXX minutes. During this period, the SB-C is supplied with cold water. Reverse Osmosis is ready. The prerinse of the RO membrane will be completed in X seconds.
Maintenance schedule Time Activity once a year Clean the filter before the frosting period starts opinion opinion opinion opinion opinion opinion daily Clean the filter measuring opinion opinion opinion opinion opinion opinion opinion empty Initially dai- opinion ly, later on based on experience empty Everyday opinion under frost Clean the filter conditions 32 Assembly affectedPerformance By whom Operator/ Antifreezing circula- Empty and clean the collection chute for the frost protection water.
Time Activity After 40 op- opinion erating hours or once a week opinion opinion Assembly affectedPerformance By whom Tightness of systemCheck pumps and pipes for leaks. Inform Customer Service if there is Operator oil under the high pressure pump, if more than 3 drops of water drop out of the high pressure pump when the pump is running. Oil condition Milky oil indicates that it contains water. Inform Customer Service.
Time Activity Assembly affectedPerformance By whom The manometer must read 9...10 MPa (90...100 bars). Follow the in- Operator After 200 op-Check the operat- High-pressure pumps structions in the section "Help in the event of a malfunction" to repair erating hours ing pressure the defect if the reading is different. or once a month Operator opinion Quantity of frost wa-Target value: approx. 0.
Maintenance Works Draining condensate at the compressor 1 Condensate drain valve Hold the condensate drain valve over a duct or a collection container. Open the condensate drain valve and drain the condensate. Close the condensate drain valve. Lubricate the hand-spray gun 1 2 3 4 5 6 7 Clean looking glass for flame monitoring Screw Halves of the handle shell Node piece Needle bearing O ring Contact surface pipe/ handle shell high pressure hose Unscrew spray pipe. Loosen 6 screws.
Troubleshooting The bases of a safe operating of the equipment is thr regularly maintenance according to the following maintenance plan. Use only original parts of the manufacturer or part suggested by him, such as – parts and wearing parts, – accessories parts, – operating materials, – cleaning agents.
Faults shown in the display Display F 001 F 004 F 005 F 006 F 007 F 008 F 010 F 011 F 012 F 013 F 014 F 016 F 017 F 018 F 020 F 021 F 022 F 030 F 031 F 032 F 033 F 034 F 036 F 037 F 038 F 040 F 041 F 042 F 050 F 051 F 052 F 053 F 054 F 056 F 057 F 058 F 060 F 061 F 062 F 070 F 071 F 072 F 073 Cause Electronic outlets overloaded Remedy Acknowledge the fault. If the fault recurs, call customer service. Dimming sensor defective Call customer service.
Display F 074 F 076 F 077 F 078 F 080 F 081 F 082 F 177 F 200 F 201 F 202 F 204 F 210 F 211 F 212 F 213 F 214 F 220 F 221 F 222 F 223 F 224 F 225 F 226 F 227 F 228 F 229 F 230 F 231 F 232 F 233 F 240 F 241 F 242 F 243 F 244 F 245 F 250 F 280 F 281 F 282 F 283 F 284 38 Cause Remedy Contact of high pressure pump at washing station 4 stuck Call customer service. Coiling protection contact of high pressure pump washing station 4 has Acknowledge the fault. If the fault recurs, call custriggered. tomer service.
Display F 300 F 301 F 320 F 321 F 322 F 323 F 324 F 340 F 341 F 342 F 343 F 344 F 440 F 441 Cause Remedy No connection to electronics A7 Acknowledge the fault. If the fault recurs, call customer service.
Interruptions in warm water circulation Fault Low water level in the swimmer tank for warm water Possible cause Remedy By whom Water supply blocked Open locking tap for fresh water Operator Sieve in the water shortage safe guard is dirty Clean or replace the filter inlay. Operator Swimmer valve in the swimmer container for Check swimmer valve; repair, if needed.
Burner malfunctions with oil-heated devices 1 2 3 Unlocking key for exhaust gas thermostat Unlock button of oil firing unit Electrical box of burner control Fault Possible cause Remedy By whom Fault in oil firing (oil No ignition sparks exist (can be detected through Check electrode setting, ignition transformer and Customer Serignition cable. Clean the electrodes, replace de- vice firing unit) has trig- the looking glass in the burner lid). fective parts.
Malfunctions at coin mechanism Fault Possible cause All coin acceptors Main switch is switched off. reject all coins Incorrectly adjusted time of day or operating times. Night operation lock active Lack of water (F 220) Motor protection switch of the high pressure pumps was triggered A single coin ac- Coin acceptor dirty ceptor rejects all coins Overcurrent on the high pressure pump Remedy Set main switch to “1”. Check the adjustments on the control. By whom Operator Operator Check water supply.
Malfunctions on the wheel cleaner/intensive foam Fault Possible cause Inadequate or no Sieve in the water inlet is dirty flow of water/deter- Nozzle insert in the injector clogged. gent Throttle in node piece obstructed. Remedy Clean sieve. Clean the nozzle insert. Clean the parts. By whom Operator Operator Operator, Customer Service Blow out the hub using compressed air or replace Operator, Custhe foam device. tomer Service Foam device in the hub clogged.
Interruptions in water preparation Fault Possible cause Base exchanger is No power supply not regenerating Hardness sensor defective Remedy Check power supply (fuse, plug, switch).
Fault Possible cause Remedy By whom Measure the temperature of the softened water and Operator Permeate output is Water inlet temperature is too low compare it with the technical data. too low; buffer tank of permeate is often Operating pressure is too low Reset the operating pressure. Customer Serempty vice There are calcium or mineral deposits on the fil-Decalcify the membrane; replace it, if necessary Customer Serter surface of the RO membrane.
Accessories Attachment sets Water filter G 1" Order no. : 6.761-284.0 Test kits Test set A Order no. 6.768-004.0 for determining the fresh water hardness. Test set B Order no. 6.768-003.0 For determining the residual hardness of the softened water. Test set C Order no. 6.548-066.0 to determinate the residual chlorine content of the softened water and the fresh water. Fuel Water softening salt in form of tabletts Order no. : 6.287-016.0 Engine oil Hypoid SAE 90 Order no. : 6.288-016.
Installing the unit (only for experts) Note: The equipment may only be installed by – KÄRCHER service engineers – persons authorized by KÄRCHER Preparing the installation place 몇 WARNING Please ensure that there are no exhaust emissions near the air inlets. Sufficient ventilation is very important and exhaust gases must be ventilated as instructed by local regulations.
Connect the washing station heater and start it up Note: The washing place heating can function properly provided the washing area has been built properly according to the KÄRCHER recommendations. Connect the site-supplied pipelines of the washing station heater to the distributors in the system .
Refill / Clean washing Press the programme button and select the function "Fill+Rinse clear" by turning the button in the direction of the arrow. The control valve automatically moves to the function "Operations". The salt tank is filled with water. Filling the salt tank When the water level is correct, fill the salt tank with salt tablets according to DIN 19604 (also see chapter on Accessories). The plant is ready for operations when these jobs are completed.
Dimension drawing for CAB model * SB MB standard ** SB MB comfort 50 EN - 48
Dimension drawing for SKID model * SB MB standard ** SB MB comfort EN - 49 51
Dimension drawing for SKID model with WSO upgrade kit 52 EN - 50
EU Declaration of Conformity We hereby declare that the machine described below complies with the relevant basic safety and health requirements of the EU Directives, both in its basic design and construction as well as in the version put into circulation by us. This declaration shall cease to be valid if the machine is modified without our prior approval. Product: High pressure cleaner Type: 1.
Log of high pressure testing Plant type: Manufact. no.
