SIMPLEX® 5000 CYLINDRICAL INSTALLATION INSTRUCTIONS
TABLE OF CONTENTS Exploded Install Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 A. Door Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 B. Lock Handing . . . . . . . . . . . . . . . . . . . . . . . . . .
Model 502x (shown) Inside Lever Mounting Screws Inside Unit Assembly Outside Unit Assembly Outside Lever Assembly Set Screw Allen Wrench 1" (25mm) Screws 3/4" Latch (18mm) Screws ASA Strike Release/Combination Change Tool The Simplex 5000 is a non-handed lock that is preassembled for left-hand installations. It is field reversible.
x 1⁄4" A. DOOR PREPARATION A-1 Place paper template (supplied) onto door and mark for holes. Drill the four 1⁄4" (7 mm) holes first. Next drill the 2 1⁄8" (54 mm) cross bore hole. Drill the 1" (25 mm) hole last. A-2 For Models 504x & 505x only. When installing Model 502x, skip to step A-4. Passage feature models require an additional 1” (25 mm) hole in the door face (see “a” in the illustration to the right). A-3 For Models 503x & 505x only.
B-2 Remove the two connecting screws (a) from the cylindrical drive unit (b). Rotate cylindrical drive unit 180 degrees. Reposition spacer (c) as found before disassembly. Remount drive unit with the two connecting screws. C. DOOR THICKNESS The Simplex 5000 lock is preassembled to accommodate standard door thickness 1 5⁄8" (41 mm) to 2" (51 mm).
D-4 Rotate the knob or key cylinder (re-insert key at this point) clockwise to test the rotation. If properly installed, the knob or key cylinder should rotate 90 degrees clockwise so that the arrow (knob) is pointing up or the dot (key cylinder) is at the top. Note: Leave the actuator set in this position for installation (if key cylinder is used, remove the key at this point).
F-2 c Slide the drive hub (a) into the drive sleeve (b) until the inside unit assembly (c) rests flush against the door. a b F-3 For standard door thickness 1 5⁄8" (41 mm) to 2" (51 mm), secure the outside and inside unit assemblies to the door by using four 2 7⁄8" (73 mm) screws (d) (supplied) in all four holes as indicated.
TAILPIECE K1 K2 KIL/KIK CYLINDER Abloy 5277, Abloy 5477, Assa 65691, Kaba 15396, Kaba Gemini 4730 Assa 65611, Australian: Kaba experT 107K5 & Boyd KC286, Corbin-Russwin 2000-03, Kaba 1599, Schlage 23-001, Schlage Primus 20-760, Kaba Peaks 1099 Medeco 20W200H1 K3 Arrow C100, Sargent 10 LINE K4 Marks K5 H-2 Determine the proper tailpiece (d) needed for your KIL/KIK cylinder from the chart above. a e b You must use a KABA tailpiece. The K-2 tailpiece is preassembled with the 1599 cylinder.
I-1 I-2 I-3 Make certain the lever catch is up as shown (c). The lever catch should be flush around the outer diameter of the outside driver. Make certain the lever sleeve (f) is rotated to properly mate with the outside lever/knob. Insert one of the supplied keys (a) into the outside lever/knob (b) and rotate key counterclockwise 45 degrees. b a b Insert the outside lever/knob (b) until it is flush to the outside unit assembly (levers fit closer than knobs).
KABA SIMPLEX®/E-PLEX® 5x00 SERIES LIMITED WARRANTY Kaba Access Control warrants this product to be free from defects in material and workmanship under normal use and service for a period of three (3) years. Kaba Access Control will repair or replace, at our discretion, 5000 Series Locks found by Kaba Access Control analysis to be defective during this period.
PERMIT NO.
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Notes
J-3 Insert the supplied tailpiece (e) with the flat installed vertically into the outside lever/knob (b) as shown. Make certain you rotate the tailpiece so that it aligns with the rear of the core. For screw cap type cores (Schlage) (g), the tailpiece must be assembled to the core first, with the tailpiece vertically as shown. Insert the core into the e outside lever/knob. b b e Note: To remove the outside lever/knob from the outside unit assembly, follow the steps below.
J-7 Insert the ASSA/Medeco/Yale tailpiece (e) vertically into the outside lever/knob as shown. Make certain that you rotate the tailpiece slightly so that it will align with the interchangeable/removable core. Insert the interchangeable/removable core into the outside lever/knob. b Note: To remove the outside lever/knob from the outside unit assembly, follow steps below. e b J-8 Remove the interchangeable/removable core. Then remove the tailpiece (e).
L. INSTALLING THE STRIKE Note: The latch and strike provided must be used. L-1 L-2 Mark location of strike on the door frame, making certain that the strike opening is aligned (a) with the latch bolt. Mortise doorframe for strike 3⁄32" (3 mm) deep minimum to dimensions shown. Secure strike (b) to the door frame using two 1" (25 mm) combination screws (c) (supplied). a 1 1⁄4" (31mm) c 3 3⁄8" (84mm) 4 7⁄8" (124mm) b M.
Interior Combination Change M-3 Unscrew special torx screw from inside housing using supplied torx wrench. Enter your existing combination, and depress and release the “ENTER” button. Insert longer end of the same torx wrench through the opening until it engages with the mating part. Turn wrench counterclockwise (using minimal force) approximately 90 degrees, until it clicks. Return wrench to initial position. Remove wrench and replace torx screw.
N. INSTALLING RUBBER BUMPERS N-1 Close the door and apply pressure making sure the deadlatch (a) rests on the strike plate (b) as shown. Standing on the frame (door stop) side of the door, check for gaps between the door and the frame on the three sides of the frame (left, right, and top). N-2 Mark locations where the gaps are approximately 3⁄16" (5 mm). Make sure these locations are free from grease and dust.
O-3 Resetting and Recovery of Current Combination To reset the code gears (a), each one of the 5 “L” shaped legs (b) of the unlocking slide (c) must engage snugly with the corresponding code gear pocket (d) next to it. e i h a g j c f d a Position the chamber in one hand, as b c shown. Hold chamber by the top screw tab (e) and bottom screw tab (f). j Rotate the reset cam (g) back toward you with your finger, towards the key stems (h) as far as it will go and then release.
O-4 Clearing the Current Combination and Setting a New Combination Note: Align the code gear pockets with the “L” shaped legs. Depress the combination change button (i) located on top of the combination chamber and release. Rotate the reset cam back toward you with your finger (toward the key stems) as far as it will go and release. e i h a Enter your new combination by depressing the key stem corresponding to the first number (1 through 5) of your combination.
P. TROUBLE SHOOTING SYMPTOM 1. The outside lever/knob always retracts the latch POSSIBLE CAUSE Lock is in “ZERO” combination. REMEDY Follow the procedure for Changing Combinations after depressing and (Section M) except omit steps releasing the “ENTER” 1 and 2 (do not enter the button only (without - existing combination). combination). 2.
SYMPTOM 5. Cannot remove key POSSIBLE CAUSE REMEDY Key was rotated 180 Rotate key counterclockwise. from outside lever/knob degrees in wrong Insert release tool through — key is stuck. direction during small hole on the outside initial install of unit assembly (under the outside lever. lever/knob). Using the tool, gently push lever catch up until it clicks. Remove outside lever/knob. Remove key. Then follow steps in Section I or J: Installing and Removing the Outside Lever/Knob.
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Kaba Access Control 2941 Indiana Avenue Winston-Salem, NC 27105 USA Tel: 800.849.8324 or 336.725.1331 Fax: 800.346.9640 or 336.725.3269 www.kabaaccess.
