Installation Manual

69-2004TTK
TOOLS NEEDED:
NOTE: FAILURE TO FOLLOW INSTALLATION INSTRUCTIONS AND NOT USING THE PROVIDED HARDWARE
MAY DAMAGE THE INTAKE TUBE, THROTTLE BODY AND ENGINE.
1. Turn off the ignition and disconnect the negative
battery cable.
NOTE: Disconnecting the negative battery
cable erases pre-programmed electronic
memories. Write down all memory settings be-
fore disconnecting the negative battery cable.
Some radios will require an anti-theft coded to
be entered after the battery is reconnected. The
anti-theft code is typically supplied with your
owner’s manual. In the event your vehicles’
anti-theft code cannot be recovered, contact an
authorized dealership to obtain your vehicles
anti-theft code.
TO START:
PARTS LIST:
Description Qty. Part #
™
J
H
G
H
G
D
D
F
E
D
C
A
B
I
H
K
L
Stock Mass Air
Sensor
4mm Allen Wrench
10mm Socket
Extension
Flat Blade Screwdriver
Ratchet
T27 Torx
T25 Torx
MINI
2008-10 Cooper S
2007 Cooper S (Except Convertibles)
L4-1.6L Turbo
2. Disconnect the mass air sensor electrical
connection.
3. Disconnect the crankcase vent hose from the
intake tube as shown.
4. Loosen the two hose clamps which secure the
intake tube to the turbo inlet and airbox.
5. Remove the stock intake tube from the vehicle.
NOTE: K&N Engineering, Inc., recommends that
customers do not discard factory air intake.
6. Loosen the four screws which secure the upper
airbox to the lower airbox, then remove the upper
airbox and air lter from the vehicle.
7. Remove the two screws which secure the mass
air sensor to the upper airbox and then remove the
mass air sensor from the upper airbox.
8. Remove the mass air sensor from the airbox,
and then remove the “O” ring gasket from the mass
air sensor.
9. Install the mass air sensor into the heat shield
and secure with the provided hardware.
NOTE: Be sure to install the button head bolts
from the inside of the heat shield out.
A Hose Clamp #28 1 08483
B Hose; 2-1/2” TO 1-3/4” ID 87DEG Angled 1-1/8” Vent Molded 1 08484
C Hose Clamp #20 Mini 1 08431
D Hose Clamp #40 3 08554
E Intake Tube 1 27431
F Hose; 2-3/4” ID X 2” L Reinforced 1 08440
G Nut; 6MM Nylcok, Hexhead, SS 2 07512
H Washer; 6MM Flat, SS 4 08269
I Bolt; M6 X 1.00 X 16MM , Buttonhead, SS 2 07730
J Heat Shield 1 073107
K Hose Clamp # 44 1 08577
L Air Filter 1 RU-4960
NOTE: E.O. # D-269-37 APPLIES ONLY
TO 2007-2009 MODEL YEAR VEHICLES