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Owners manual

ManualsBrandsK&N Filters ManualsAutomotive63-9030 63 Series Aircharger Kit Fits 07-09 FJ Cruiser
123
63-9030
TOOLS NEEDED:
NOTE: FAILURE TO FOLLOW INSTALLATION INSTRUCTIONS AND NOT USING THE PROVIDED HARDWARE
MAY DAMAGE THE INTAKE TUBE, THROTTLE BODY AND ENGINE.
PARTS LIST:
Description Qty. Part #
1. Turn off the ignition and disconnect the negative
battery cable.
NOTE: Disconnecting the negative battery
cable erases pre-programmed electronic
memories. Write down all memory settings be-
fore disconnecting the negative battery cable.
Some radios will require an anti-theft code to
be entered after the battery is reconnected. The
anti-theft code is typically supplied with your
owner’s manual. In the event your vehicles’
anti-theft code cannot be recovered, contact an
authorized dealership to obtain your vehicles
anti-theft code.
TO START:
NOTE: This kit was not designed
to t vehicles with a body lift.
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
A
E
F
N
N
N
N
N
O
O
R
S
Q
V
AA
AA
BB
CC
DD
EE
A Hose Clamp #48 2 08601
B Hose; 3”ID X 2”L, Black Silicone 1 08434
C Intake Tube 1 087205
D Grommet; 1-3/4”OD, 1”ID, 1/2” Thk. 1 082000
E Screw; M4-.7 X 16mm, Button Head SS 2 07793
F Spacer; .500”OD X .171”ID X .250” Thk., 2 06531
G Gasket; 1/8” Poron 1 09013
H Hose; 12” 4mm 1 08147
I Vent; Strt., 3/16 Barbed 1/4”NPT, Nylon 1 080021
J Bracket; Lg. “L”, Mild Stl, FB/PC 1 26634
K Bracket; Saddle, S/S 1 078855
L Bolt; 6mm-1.00 X 20mm F/H/A, SS 1 08376
M Washer; Conical, Nylon, Black 1 08180
N Washer; 1/4”ID X 5/8”OD - SAE 6 08275
O Nut; 6mm Nylock, Hexhead 3 07553
P Hose Clamp #52 1 08610
Q Bolt; 8mm-1.25 X 16mm, Hexhead 2 07844
R Washer; 8mm Spring (Wave) 2 08239
S Washer; 5/16”ID X 5/8”OD, Flat 2 08276
T Heat Shield 1 07636
U Bracket; Sm “L”, Mild Stl., FB/PC 1 26635
V Bolt; M6 X 1.00” X 20mm Hex, SS 3 07795
W Spacer: .625” OD X .250”ID X .250”L , Alum. 1 06555
X Washer; 1/4” Lock, Zn 1 08198
Y Bracket; Lg.”L”, Mild Stl., FB/PC 1 07159
Z Edge Trim (50”) 1 102481
AA Hose Clamp #56 2 08620
BB Hose; 3.5”ID X 2”L, Black Silicone 1 08630
CC Adaptor; #380 1 21512
DD Hose Clamp #107 1 08697
EE Air Filter 1 RC-5046
TOYOTA
2007-09 FJ Cruiser
V6-4.0L
Flat Blade Screwdriver
Phillips Screwdriver
Ratchet
Extension
10mm Socket
12mm Socket
13mm Socket
Pliers
2.5mm Allen Wrench
10mm Wrench
13mm Wrench
2. Loosen the two nuts that secure the engine
cover.
3. Lift up and remove the engine cover.
4. Disconnect the mass air sensor electrical con-
nection.
5. Slide the spring clamp back and then disconnect
the crankcase ventilation hose from the tting on
the factory airbox.
6. Remove the two intake resonator mounting bolts
shown.
7. Loosen the hose clamp that secures the intake
tube to the stock air lter housing, then remove the
intake tube and resonator assembly.
8. Remove the two airbox mounting nuts shown
and loosen the hose clamp at the throttle body.
9. Lift up and remove the airbox assembly from the
engine.
NOTE: Be sure to unhook the mass air sensor
wiring harness retaining clips and fuel pres-
sure regulator vent hose from the airbox.
NOTE: K&N Engineering, Inc., recommends
that customers do not discard factory air in-
take.

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