Owners manual

ManualsBrandsK&N Filters ManualsAutomotive57-1539 Filtercharger Injection Performance Kit Fits Aspen Durango

57-1539

TOOLS NEEDED:

NOTE: FAILURE TO FOLLOW INSTALLATION INSTRUCTIONS AND NOT USING THE PROVIDED HARDWARE

MAY DAMAGE THE INTAKE TUBE, THROTTLE BODY AND ENGINE.

1. Turn off the ignition and disconnect the negative

battery cable.

NOTE: Disconnecting the negative battery cable

erases pre-programmed electronic memories.

Write down all memory settings before

disconnecting the negative battery cable. Some

radios will require an anti-theft code to be

entered after the battery is reconnected. The

anti-theft code is typically supplied with your

owner’s manual. In the event your vehicles’

anti-theft code cannot be recovered, contact an

authorized dealership to obtain your vehicles

anti-theft code.

TO START:

PARTS LIST:

Description Qty. Part #

NOTE: This kit was not designed

to t vehicles with a body lift.

DODGE / CHRYSLER

2004-09 Durango

2007 Aspen

V8-5.7L HEMI

4mm Allen Wrench

10mm Socket

13mm Socket

9/16” Socket

10mm Wrench

13mm Wrench

Extension

Flat Blade Screwdriver

Ratchet

A Hose Clamp #56 5 08620

B Silicone Hose 2 08630

C Intake Tube (DU) 1 087116

D Grommet; 1”OD x .5”ID 1 08064

E Silicone Hose 5/8”x 9 3/4” L 1 084047

F Bolt; F/H/A 6MM-1.00 1 08376

G Saddle Bracket 1 078855

H Conical Washer 1 08180

I Washer; 1/4”IDx5/8”OD 5 08275

J Nylock Nut; 6MM-1.00 3 07553

K Flat Washer; 5/16”IDx5/8”OD 1 08276

L Wave Washer 8MM 1 08239

M Bolt; 8MM-1.25x16MM 1 07844

N Edge Trim 35” 1 102471

O Heat Shield 1 074023

P Bolt; 3/8”-16x1.25 1 07779

Q Flat Washer; 3/8”ID SS 1 08134

R Nut Insert; 3/8”-16 1 08163

S Bolt; 6MM-1.00x16MM 2 07703

T Bracket 1 07197

U Bracket “L” 1 07196

V Filter Adaptor #380 1 21512-1

W Hose Clamp #104 1 08697

X Air Filter 1 RC-5138

Y Extension Harness 1 21680

AA Bracket; “L”, STL, FB/PC 1 070101

AB Spacer; 0.937”OD x .437”ID L, ZN 1 21715

2. Disconnect the crank case vent hose at the oil

ller stand off as shown.

3. Loosen the intake tube hose clamps and remove

the intake tube assembly from the vehicle.

4. Remove the two air box retaining bolts.

5. Pull up rmly to dislodge the air box from the

mounting grommet, and remove the air box from

the vehicle.

NOTE: K&N Engineering, Inc., recommends that

customers do not discard factory air intake.

6. Unclip the engine wire harness clip from the

resonator box as shown.

7. Depress the locking tab on the air temp sensor

and disconnect its electrical connection.

8. Remove the two 10mm resonator retaining bolts,

then remove the resonator from the vehicle.

9. Remove the resonator silicone gasket from the

throttle body.

Summary of content (3 pages)

PAGE 1
57-1539 PARTS LIST: DODGE / CHRYSLER Y 2004-09 Durango 2007 Aspen V8-5.7L HEMI NOTE: This kit was not designed to fit vehicles with a body lift. TOOLS NEEDED: 4mm Allen Wrench 10mm Socket 13mm Socket 9/16” Socket 10mm Wrench 13mm Wrench Extension Flat Blade Screwdriver Ratchet AA AB Description Qty. Part # A Hose Clamp #56 5 08620 B Silicone Hose 2 08630 C Intake Tube (DU) 1 087116 D Grommet; 1”OD x .
PAGE 2
Continued INSTALLATION INSTRUCTIONS 10. Assemble the saddle clamp to the tube bracket with the provided hardware as shown. NOTE: 2008 and later model year vehicles will use bracket #070101. 11. On 2007 and earlier model vehicles, install the tube bracket assembly as shown using the hardware provided. NOTE: The bracket retaining bolt will thread into the hole in the belt tensioner mount. 11a.
PAGE 3
Continued INSTALLATION INSTRUCTIONS 30. The C.A.R.B. exemption sticker, (attached), must be visible under the hood so that an emissions inspector can see it when the vehicle is required to be tested for emissions. California requires testing every two years, other states may vary. 27. Install the silicone hose (08630) onto the K&N® air filter assembly and secure with the provided hose clamp. 28. Install the K&N® air filter assembly onto the K&N® intake tube and secure with the provided hose clamp. 31.