Joyce/Dayton Corp. Operation and Maintenance Manual for Joyce/Dayton Integrated Actuator- Ball Screw 2000 pounds maximum capacity BIATT/HBIATT BIATN/HBIATN The recommendations in this manual for installation, operation and maintenance must be followed to ensure safe use. All persons responsible for the installation and use of Joyce/Dayton Integrated Actuators must be familiar with the contents of this manual.
Table of Contents Section I – General Information 1-1 Contacting Joyce Dayton.................................................. 3 1-2 Purpose and Scope ............................................................ 3 1-3 Receipt of Product.............................................................. 3 1-4 Warranty................................................................................ 3 1-5 Precautions for Use............................................................
Section I General Information 1-1 Contact Joyce/Dayton Corp. Joyce/Dayton Corp. P.O. Box 1630 Dayton, OH 45401 (800) 523-5204 (US and Canada only) (937) 294-6261 (937) 297-7173 Fax Email: sales.jacks@joycedayton.com Website: www.joycedayton.com 1-2 Purpose and Scope This manual provides installation, operation and maintenance instruction for the standard Joyce/Dayton Ball Screw Integrated Actuator.
. In the event that service or maintenance is required, the load must be secured or removed before any work can begin. 5. The Integrated Actuators can be mounted and operated in any orientation. Standard Ball Screw Integrated Actuators have vents in the protection tube (outer tube). Additional holes will be plugged. Properly plug or vent holes to prevent dirt or moisture form contaminating the actuator. 6.
endorsement. Joyce/Dayton assumes no responsibilities for the quality, performance or availability of any listed products Company Mobilgrease Mobilith Mobilgrease Brand Name Ball Screw Integrated Actuator Component Housing Housing Lifting screw and tube Traveling nut (TN) XHP 461 SHC PM 460 XHP 221 Spindle or 10-wt oil 2-2 Repair Parts Repair parts may be obtained by calling Joyce/Dayton Customer Service at (800) 523-5204, (937) 294-6261, (937) 297-7173 (facsimile) or your local sales representative.
2-4 Disassembly of Traveling Nut Actuator (TN) 1. Use the appropriate disassembly procedure. If the ball nut is outside the actuator on the screw, it is a Traveling Nut Integrated Actuator (TN), this is also called a “rotating screw” actuator. If the ball nut is not positioned outside the actuator sleeve, it is a Translating Tube Integrated Actuator (TT). 2. Handle all machined parts with care and maintain an “order of disassembly” to aid in reassembly. 3. The motor is optional. It is not user serviceable.
3. Rotate the sleeve (1) so it rests on the base and install the lower thrust bearing (2) and O-ring (22) 4. Set the sleeve aside and continue. 5. Install the ball nut assembly (12) onto the end of the screw (11). This must be carefully transferred from the mandrel onto the ball screw so the ball bearings inside do not escape. Orient the square flange toward the threaded end of the ball screw. Attach the retainer (17) to the end of the ball screw using the screw and washer (18 and 19). 6.
6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. Orient the square flange toward the threaded end of the ball screw. Attach the retainer (15) to the end of the ball screw using the screw and washer (16 and 17). Thread the traveling nut (12) on to the ball screw (11). The flange of the ball nut should be oriented toward the threaded end of the ball screw. Insert the seal (18) and upper thrust bearing (2) into the sleeve cap (4). First, insert the seal, then the bearing.
Section III Views & Parts List 3-1 Integrated Actuator Part Number Structure & Name Plate IA51- TT - 12.00 – LJ20 - MMAA- KS Model number • Machine Screw - IA51, IA201, DIA51, DIA201 • Ball Screw - BIA51, BIA201, HBIA51 Design • TT – Translating Tube • TN – Traveling Nut Rise in inches (max 24.00”) Auxiliary drive shaft • XXXX – None (Remove Shaft) • STDX – Standard 0.
3-2 Exploded View of Translating Tube Actuator (TT) 27 31, 32 1, 33, 34 23 9 8 25 6 7 24 22 5 2 21 10 3 20 12 14 11 17 19 29 18 28 26 13 30 16 INTEGRATED ACTUATOR BIATT/HBIATT 4a 4b 4c 10 15
3-3 Parts List of Translating Tube Actuator (TT) BIA and HBIA Ball Screw Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 TRANSLATING TUBE (TT) Ball Screw Integrated Actuator Sleeve (1) Thrust Bearing (1 ton) (2) Worm Gear Nut (1) Protection Tube Assembly (1) Set Screw (2) Worm (1) Worm Shaft Bearing (1 ton) (2) Retaining Ring (1 ton) (1) Worm Shaft Seal (1) Retaining Ring – WJ1000 (1) Ball Screw (TT) (1) Ball Nut (TT) (1) Translating Tube (BIA) (1) Key (1)
3-4 Exploded View of Traveling Nut Actuator (TN) 22 23 6 7 8 9 24 1, 25, 26 21 20 18 5 10 2 19 3 13 17 11 4 12 14 INTEGRATED ACTUATOR BIATN/HBIATN 16 15 12
Table 3-5 Parts List of Traveling Nut Actuator (TN) BIA and HBIA Ball Screw Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 TRAVELING NUT (TN) Ball Screw Integrated Actuator Sleeve (1) Thrust Bearing (1 ton) (2) Worm Gear Nut (1) Sleeve Cap (1) Set Screw (2) Worm (1) Worm Shaft Bearing (1 ton) (2) Retaining Ring (1 ton) (1) Worm Shaft Seal (1) Retaining Ring – WJ1000 (1) Ball Screw (TN) (1) Ball Nut Assembly (TN) (1) Key (1) Retainer (WB2) (1) Screw (1) Lock Washer (1) Seal (1) O-
3-6 Travel limit information 1. Translating Tube Ball Screw Integrated Actuator (BIA TT) Translating Tube Minimum Closed Dimension = Rise” + 10.62” Translating Tube Maximum Dimension = (Rise” x 2) + 10.62” Maximum rise allowable is 24” Minimum and maximum dimension is measured from base to clevis eye. 2. High Lead Translating Tube Ball Screw Integrated Actuator (HBIA TT) Translating Tube Minimum Closed Dimension = Rise” + 13.44” Translating Tube Maximum Dimension = (Rise” x 2) + 13.
3-7 Maintenance Log and Serial Tag Date Maintenance Performed Initials Joyce Dayton Serial Number Tag To obtain product information needed fro maintenance, repair and reorder, contact Joyce Dayton Corporation and provide the serial number. Joyce/Dayton Corp P.O. Box 1630 Dayton, Ohio 45401 Phone (800) 523-5204 (U.S. & Canada); (937) 294-6261 Fax (937) 297-7173 www.joycedayton.com E-mail: sales.jacks@joycedayton.com ©2009 Joyce/Dayton Corp.
