Operating Manual Jetronix-Eco Version 1.01 ● 1/4/2013 Last edited: 01 April 2013 This document is copyright © by Jovy Systems® Limited. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission from Jovy Systems® Limited.
[Jovy Systems Limited] [Jetronix-Eco] Operating Manual [Version 1.01] Table of Contents 1 Introduction .................................................................................................................. 4 1.1 PURPOSE ....................................................................................................................................... 4 1.2 JETRONIX-ECO FEATURES ..............................................................................................................
[Jovy Systems Limited] Operating Manual [Jetronix-Eco] [Version 1.01] About this Guide This document is divided into the following chapters: • Chapter 1, “Introducing Jetronix-Eco Product Information”. • Chapter 2, “Jetronix-Eco Technical Data” • Chapter 3, “Jetronix-Eco Initial Set up” • Chapter 4, “Operating Instruction” • Chapter 5, “Warranty Policy” • Chapter 6, “Getting Technical Support” • The glossary provides definitions of technical terms that appear in the guide.
[Jovy Systems Limited] [Jetronix-Eco] 1 Introduction 1.1 Purpose Operating Manual [Version 1.01] “Jetronix-Eco” Rework System is manufactured by Jovy Systems® Limited as the first product in the Jovy Systems’ Economic Rework System lines. This operation manual provides the detailed information about the product. Product feature shows what the product made for, as well the field of application. The Safety precaution is very important for user, product and work space safety.
[Jovy Systems Limited] [Jetronix-Eco] 1.3 Operating Manual [Version 1.01] Jetronix-Eco Field of Applications • BGA on Flex printed circuit. • PTH connectors, card slots and sockets. • Metal components housing. • Micro lead frame. • PBGA with heat sink. • Processor plastic sockets. • Metal Shielding. • CSP and fine pitches BGA. • Plastic PLCC. • Through- hole sockets. • Heavy Mass CCGA & CBGA. • Under fill or epoxy coated components. • QFN, VQFN and advanced design QFN.
[Jovy Systems Limited] Operating Manual [Jetronix-Eco] [Version 1.01] 2 Jetronix-Eco Technical Data 2.
[Jovy Systems Limited] Operating Manual [Jetronix-Eco] [Version 1.01] 2.2 Jetronix-Eco Main Parts Description 2.2.1 X/Y Movable PCB Holder The X/Y movable PCB holder, the base equipped with bearing to guarantee smooth movement. The maximum PCB size is 219mm x 315mm The PCB holder base fastener is known to stop the movement after placing the PCB over the holder.
[Jovy Systems Limited] Operating Manual [Jetronix-Eco] 2.2.2 [Version 1.01] Upper Heater Movement Description Upper heater Arm move Forward and Backward. The F/B Knob driver controls the movement through gears and two roll bars. Upper Heater Block moves Upward and Downward. The U/D knob driver controls the movement through gears and two roll bars. Upper Heater Block with Arm together Rotate 180° from Left to Right and reverse. L/R rotation fastener Stop the arm and make it non-movable.
[Jovy Systems Limited] Operating Manual [Jetronix-Eco] [Version 1.01] Upper heater Block safety fastener Upper heater Arm L/R rotation fastener Upper heater Block fastener 2.2.3 Heaters Technical Details Lower Heaters segmented in Two Zones. Total Heaters Power is 2800 watts. Page 9 of 22 Jetronix-Eco Operating Manual ©Jovy Systems 2013.
[Jovy Systems Limited] Operating Manual [Jetronix-Eco] [Version 1.01] Lower Heater Zone 2 – Middle Heating Area, Heater size is 80mm x 80mm with total power of 400 watts Lower Heating Zone 3 – Sides Heating Area. Two heaters of 60mm x 120mm with total power of 800 watts (400 watts x 2) and Two heaters of 60mm x 240mm with total power of 1600 watts (800 watts x 2). Upper Heating Zone 1 – Upper heating Area. One Heater of 80mm x 80mm with total power of 400 watts. 2.2.
[Jovy Systems Limited] [Jetronix-Eco] Operating Manual [Version 1.01] LED light lamp embedded inside Flexi tube for free easy placements. Cross flow cooling fan directed above the lower heaters level and under the PCB level to provide cooling air carpet without direct effect to the PCB or the Process. Large PCB supports in two pieces to prevent PCB damage during the heating process.
[Jovy Systems Limited] Operating Manual [Jetronix-Eco] 2.3 [Version 1.01] Operating precaution • Please carefully read the relevant information provided by the manual before starting using this machine. • Make sure that the power cord has been properly connected before using the machine. • Install the rework station at a location free from splashing of water or other liquids. • Install the rework station in a dry location. • Install the rework station at a location free from excessive dust.
[Jovy Systems Limited] Operating Manual [Jetronix-Eco] 3 Initial Setup 3.1 Machine package contents [Version 1.01] The machine package includes the following items - Basic unit 3 heaters, 1 heater from each type Operation Manual USB cable CD includes all needed operational files 3.2 Machine Initial Setup - Take out the Basic Unit and put it on the horizontal worktable. Please note that the machine weight is 30Kg.
[Jovy Systems Limited] Operating Manual [Jetronix-Eco] 4 [Version 1.01] Operating instructions 4.1 Getting started - Connect the machine to power source and switch on the machine, the welcome screen will be displyed . - When the LCD display Main Menu Screen choose settings , scrolling Up/Down thourgh the UP and Down press buttons to change the setting parameter press Right to increase or Left to decrease the value or to toggle between the available choices. Press Enter for Settings Menu .
[Jovy Systems Limited] Operating Manual [Jetronix-Eco] [Version 1.01] o Auto Fan, ON to run the fan after process Profile ends. OFF to run the fan o Temperature Unit, to set temperature reading display in °C or °F. o Keypad Tone, On to activate audiable sound with each press at any key pad button. OFF to deactivate the audiable sound. o TC1 is the default Main Thermocouple reading – Built in machine thermocouple, to choose the optional thermocouple as main TC, choose TC2 Page 15 of 22 .
[Jovy Systems Limited] Operating Manual [Jetronix-Eco] 4.2 Process Profile Parameters 4.2.1 Create [Version 1.01] Jetronix-Eco Process Profile divided into optional 1 to 4 stages, user can create a process profile of at least 1 stage. Preheat stage is preprogramed and heaters power predefined, while the other user define the hetars power for each zone. From Main Menu choose Profiler . Then, create a profile and press Enter .
[Jovy Systems Limited] Operating Manual [Jetronix-Eco] [Version 1.01] The rest of stages the process profile parameter include more inputs for each heating zone power setting . In the main tab use the Right and Left buttons for stages parameter inputs or to review the stage prarameter. To set a stage’s parameter press Up or Down button to the parameter location change the input value (increase) by press Right button (decrease) by press Left button.
[Jovy Systems Limited] Operating Manual [Jetronix-Eco] [Version 1.01] The Process Profile will be numbered according to the available empty profile number in the machine memory . Write a Name for each Process Profile, choose from letters (A to Z) or Numbers (0 to 9) 4.2.3 , the Name is 5 digits length.
[Jovy Systems Limited] Operating Manual [Jetronix-Eco] [Version 1.01] The Thermocouple readings display the attached thermocouples (TC1, TC2 or both). The Process profile time displayed in seconds. 4.2.4 Delete a specific Process Profile Delete specified one Process Profile from the machine memory by chose Erase , then chose the profile number and confirm Delete 4.2.5 .
[Jovy Systems Limited] [Jetronix-Eco] 5 Operating Manual [Version 1.01] Warranty Policy Thank you for purchasing Jovy systems product, you did your good decision. We committed with quality and warranty as follows: The complete machine has a warranty period of 6 months from the time of purchase. The package include extra spare 3 heaters from each heaters type, easy to install. Warranty applied only from machines sold through our official distributors or authorized resellers.
[Jovy Systems Limited] Operating Manual [Jetronix-Eco] 6 [Version 1.01] Getting the Technical Support For after sales service at utmost levels and Jovy Systems customer care, we have many support ways in the following points: • Many process profiles for the common applications. • White papers. • Videos. • Live support through SKYPE. We also support software and drivers for the any updates. Visit www.jovy-systems.com and enjoy the priorty in support.
[Jovy Systems Limited] Operating Manual [Jetronix-Eco] 7 [Version 1.