User Manual JS-ICON Series Dimmer/Relay Rack ™ JS-ICON™ 2410 JS-ICON™ 2413 JS-ICON™ 1220 JS-ICON™ 1210/620 JOHNSON SYSTEMS INC. www.johnsonsystems.
Contents Warranty...........................................................................................................2 For Technical Assistance..................................................................................2 Introduction.......................................................................................................3 Characteristics..................................................................................................4 Installation..................................
Introduction JS-ICON™ Series wall-mount dimmer racks represent the ultimate value in hi-performance dimming! Next generation “system-on-a-chip” technology coupled with state-of-the-art inductor technology provides unsurpassed quality in professional grade SCR dimming. Advanced next generation hardware and software designs reduce stand-by power consumption to less than 1 Watt, allowing for compliance with the International Energy Agency’s “One Watt Initiative” for standby power consumption.
Characteristics • Maximum Feeder Capacity: 100 Amp 120/208 VAC 3Ø 5 wire. Max. Rating 28.8kW. 100 Amp 120/240 VAC 1Ø 4 wire. Max. Rating 24.0kW. • Power Termination: Power lug input. Terminal block output. • Environment: Temperature Range: 23°F (-5°C) to 104°F (40°C) ambient. Humidity Range: 0% to 90% non-condensing. • Dimmer Load Type: Incandescent quartz lamps and electronic (SCR dimmable) low voltage fixtures. • Relay Load Type: Any to maximum circuit rating.
Installation Mounting The JS-ICON Series dimmer racks can be mounted to any wall surface capable of supporting its weight of approximately 66 lbs (30 kg) for each rack. Four 1/4" (6mm) screws or bolts are required to fasten the rack safely to the wall (see the drawing below for mounting locations and dimensions). To access the mounting locations, simply remove the lid.
Power Supply Connection Details The JS-ICON™ Series dimmer racks are capable of various 120V power supply configurations. The contractor termination section is located on the left-hand side. Knockouts on the top and bottom of the chassis are provided for wire/conduit entry to the power terminals. The phase power terminals are mounted directly onto copper bussbars, used to distribute current to each dimmers circuit breaker.
Power Supply Connection Details ∅A Power Supply Configurations - Single Phase: 120/240 VAC, 1Ø, 4-Wire up to 100 Amps per phase. Maximum 24.0kW total. Use wire size #14 to #1/0 AWG. Strip insulation length to 0.65" (16.5mm). Torque power terminals (A, B, C) to 45-50 IN-LBS (5.0-5.6 NM). Below is the dimmer phasing for each JS-ICON™ Series dimmer rack model: JS-ICON™ 2410 and JS-ICON™ 2413 (Example shown to the left) • Dimmers 1 to 12 are powered from Phase A. • Dimmers 13 to 24 are powered from Phase B.
Load Circuit Neutral Output Terminals Power Supply Connection Details Neutral Power Distribution Block Neutral Input Terminal • Use wire size #14 to #1/0 AWG. Strip insulation length to 0.65" (16.5mm). • Torque neutral terminal(s) to 45-50 IN-LBS (5.0-5.6 NM). Capable of single or dual rated neutral termination. The neutral terminal may be mounted on the top or bottom of the distribution block to facilitate top or bottom wire entry.
Load Output Terminal Blocks Dimmer Output 1 2 3 4 5 JS-ICON™ 2410 JS-ICON™ 2413 JS-ICON™ 1220 JS-ICON™ 1210/620 6 24 x 10 Amp (1200 Watt) dimmers. 24 x 13 Amp (1560 Watt) dimmers. 12 x 20 Amp (2400 Watt) dimmers. 12 x 10 Amp (1200 Watt) and 6 x 20 Amp (2400 Watt) dimmers. 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 JS-ICON™ Series dimmer racks are designed for high performance dimming of standard incandescent, quartz, and dimmable (SCR/Leading-Edge) electronic low-voltage fixtures.
Signal Distribution Board D+ CM D- D+ • • FAN 2 J26 J17 22+ 11+ DUAL SSR1 UAD SSR1 J27 J3 DUAL SSR2 UAD SSR2 J28 J19 22+ 11+ UAD SSR3 Dual DMX Input and Through • DMX A terminates to J7 and J8 connectors. • DMX B terminates to J9 and J10 connectors. • Complies with USITT DMX512-A (ANSI E1.11 - 2008), Standard protocol for digital data control. • Recommended cable is Belden 9829, 9842, Cat 5 or equivalent (low-capacitance, twisted pair). • Wiring must follow a daisy-chain topology.
O/T FIRE SCTY AUX MAINTAINED NORMALLY OPEN SWITCH CONTACT Over-Temperature Input (Normally Open) • Terminate (O/T) on J11 connector. • Disables all dimmer outputs when contact/switch is closed. • Controlled via a maintained contact/switch to low-voltage common (COM). Fire Alarm Input (Normally Open) • Terminate (FIRE) on J11 connector. • Triggers selected channels to turn on when contact/switch is closed. • Controlled via a maintained contact/switch to low-voltage common (COM).
User Interface LCD Display Infrared LED Programming Switches A B A System Status LED Indicators The user interface provides access to all programming and configuration settings. System status is easily visible on the LCD display and LED indicators. All JS-ICON™ Series dimmer racks are equipped with a user interface connected to the Signal Distribution Board via a 34-pin ribbon cable.
System Status - LED Indicators RUN (Green) Illuminates when the power is on, and the microcontroller status is in normal run mode. The LED flashes once every 2 seconds when the system is in STANDBY mode. ØA, ØB and ØC (Green) Illuminates when the line voltage power is within the acceptable range of 100-130 VAC for each phase, and the zero-cross reference circuitry is functioning properly.
INF HOLD Displayed when DMX is disconnected, and the systems predetermined DMX status hold (SH) time is set for infinite (INF) hold. Refer to menu item “SH TIME” on page 21 for further details. SCENE:XX Displays the scene (1 to 24) that is currently activated. Refer to menu item “L-BUTTON” on page 24 for further details. A-SCENE! Displayed when the auxiliary input is triggered. Refer to menu item “AUX IN” on page 24 for further details. FIRE!!! Displayed when the fire alarm input is triggered.
Quick Programming Reference 1. SCENESET 2. FADETIME 3. SNAPSHOT 4. DIM TEST 5. MONITOR 6. ADDRESS 7. DMX MODE 8. 2 RM SET 9. DMXA TRM 10. DMXB TRM 11. DMX O/P 12. DMXA PAT 13. DMXB PAT 14. SH TIME 15. DC PATCH 16. DIM CURV 17. VOUT LIM 18. REGULATE 19. ANA MODE 20. ANA PTCH 21. ANA TEST 22. ANA FLTR 23. ANA BLOC 24. STANDBY 25. TEST INC 26. OC MODE 27. AUX IN 28. L-BUTTON 29. S-ALARM 30. F-ALARM 31. Ø-PATCH 32. WARMING 33. POLARITY 34. LINE V 35. LINE F 36. REM TEMP 37. CTL TEMP 38. RTIME 39. HARD-KEY 40.
Detailed Programming of System Configuration Menu Items NOTE: The programming switches can be locked out to prevent inadvertent configuration changes. To toggle between “LOCKED!!” and “UNLOCKED” press and hold down the EXECUTE and then ESCAPE switches at the same time for 4-5 seconds. The sequence of the following system configuration menu items appear as the MENU DOWN ( ) switch is pressed. Pressing the MENU UP ( ) switch will sequence the system configuration menu items in the opposite order.
3. SNAPSHOT Record DMX levels into the backup scenes. Provides a quick and easy way to save control channel levels into each of the 01 to 24 backup scenes using a DMX source. Press EXECUTE to enter the menu and activate snapshot mode. Press MENU ( ) to select a different scene from 01 to 24. Press EXECUTE to store DMX levels in the selected scene. Press EXECUTE if you are sure the DMX levels are set as intended. DMX levels have now been stored in the selected scene.
7. DMX MODE PTY A PTY B MERGE DMX A+B 2 ROOM Configure the mode of the on-board DMX protocol manager. There are five different mode settings for the DMX protocol manager. Priority A (PTY A) and Priority B (PTY B) modes are intended for the implementation of a backup DMX source. Priority A (PTY A) sets the DMX A input as the priority, and ignores the DMX B input when the DMX A input is active.
10. DMXB TRM ENABLED DISABLED Enable or disable termination on the DMX B input. Activates and deactivates a 120Ω termination resistor. DMX termination is indicated on the LCD display when DMX is being received. When the DMX B input is not terminated (DISABLED) the LCD display will read AXXXBXXX. When the DMX B input is teminated (ENABLED) the LCD display will read AXXX MT XXX. Press EXECUTE to toggle termination from ENABLED to DISABLED. Press EXECUTE to toggle termination from DISABLED to ENABLED.
20 MANUAL? DIM DMXA 001<999? 024<999? 001<999? 001 999? 001 999? 001 999? 001 999? 001 999? 001 999? 001 512 001 999? BLOCK? DIM#:001 DIM#:024 DIM#:001 DMXA:001 DMXA:512 DMXA:001 #DIM:001 #DIM:024 #DIM:001 PROCEED? SURE ??? DONE !!! CLEAR??? SURE ??? DONE !!! If a dimmer is patched to both DMX A and DMX B input channels, the DMX levels are merged and highest-takes-precedence (HTP). Press EXECUTE to enter the menu and configure the DMX A patch.
14. SH TIME HTIME 00 HTIME 99 HTIME XX HTIME 00 15. DC PATCH Set the DMX status hold time from 0 to 99 minutes or infinite. When DMX is disconnected the system will hold the status of the last received DMX levels for the selected amount of time. When activated, the LCD display shows a countdown of the status hold time or infinite hold. Press EXECUTE to enter the menu. Displays the current DMX status hold time (HTIME) setting.
17. VOUT LIM 01<127.5 24<127.5 24>127.5 24>100.0 24<100.0 Set the maximum RMS output voltage for each dimmer. Limiting the maximum RMS voltage can greatly improve lamp life. Press EXECUTE to enter the menu. Displays the dimmer (01) and its current maximum output voltage level (127.5). Press MENU ( ) to select the desired dimmer number from 01 to 24. Press EXECUTE to toggle the pointer (< >) to select the output voltage level. Press MENU ( ) to adjust the output voltage level in 0.
21. ANA TEST AI>01=00 AI>04=00 AI>04=FL 22. ANA FLTR LEV:00% LEV:00%< LEV:10%< 23. ANA BLOC ENABLED DISABLED 24. STANDBY ENABLED DISABLED 25. TEST INC PERCENT HEX VAL 26. OC MODE View the control level for each of the analog inputs. The analog voltage level for the 4 analog inputs can be tested and viewed as a percentage or hexadecimal value. The level displayed is proportional to the 0-10VDC analog input where 5VDC is 50%.
A+D< 001 A+D> 001 A+D> 512 A+D< 512 DMX< 512 ANA< OFF< Displays the active trigger mode as analog and DMX (A+D<) channel 001. Press EXECUTE to toggle the pointer (>) and select the DMX channel. Press MENU ( ) to change and select the DMX channel from 001 to 512. Press EXECUTE to toggle the pointer (<) and select a different trigger mode. Press MENU ( ) to select DMX input trigger mode. Press MENU ( ) to select analog (ANA) input trigger mode.
30. F-ALARM L>FL:01* L>00:01* L>FL:01* L:FL>01* L:FL>24* L:FL>24 31. WARMING DISABLED ENABLED ON OFF 32. Ø-PATCH CH 01 ØA CH 24 ØA CH 24 ØB CH 24 ØC Select the level and control channels triggered by the fire alarm input. When a contact is sensed on the fire alarm input, the selected control channels are triggered on to the selected output level from 0% to 100%. The fire alarm input is merged with the DMX and analog inputs with highest takes precedence (HTP).
33. POLARITY DISABLED ENABLED MODE:1 MODE:2 MODE:3 MODE:4 Set the PWM output control polarity. Locked for factory use only! This menu is only used when swapping the MADD-24 controller between different models of JS-ICON™ Series dimmer racks. Press EXECUTE to enter the menu and configure the polarity mode. This menu is for factory use, and is disabled for the end user. Press and hold MENU ( ) and MENU ( ) at the same time for 4-5 second.
39. HARD-KEY HARD-KEY HARD KEY K:XXXXXX K:XXXXXX K:XXXXXX K>XXXXXX K>XXXXXX K:>XXXXX K:>XXXXX K:X>XXXX K:X>XXXX K:XX>XXX K:XX>XXX K:XXX>XX K:XXX>XX K:XXXX>X K:XXXX>X View the microcontroller’s unique six-character hard-key code. JS-ICON™ Series dimmer racks may be shipped with an invalid hard-key code of 000000. A valid hard-key must be entered before the run time (RTIME) counter reaches 2160 hours / 90 days.
43. FW-LOAD DISABLED ENABLED MEMCHECK CRC-TEST >>>>>>>> VER X.X UPDATE?? SURE ??? UPDATING WILL AUTO RESTART PLEASE WAIT.... NO MEM! WRONG MEM TYPE WRONG PRODUCT CRC ERR! WARNING: Do not reset or turn the power off while the firmware is being updated. Doing so will cause unrecoverable loss of firmware data that is being loaded into the MADD-24 microcontroller. 44. RESTORE Restore parameters saved in the EEPROM memory module. DISABLED ENABLED MEMCHECK OKAY....
RESTART SERIAL # PROCEED? NO MEM! WRONG MEM TYPE WRONG PRODUCT ERROR 45. BACKUP When parameter restore is complete, the system restarts. Displayed when the silicone serial number on the EEPROM memory module is a mismatch with the silicone serial number on the MADD-24 microcontroller. Press EXECUTE to proceed. Displayed if an EEPROM memory module is not detected. Displayed if the wrong type (parameter) of EEPROM memory module detected.
SCENE>FL V-LIMIT? DCPATCH? FD-TIME? 2 ROOM? ALL? PRINTING Press MENU ( ) to select the desired scene (01 to 24) or all scenes (FL). Prints the output voltage limit settings for each of the 24 dimmer outputs. Prints the configuration settings for the dimmer to channel patch. Prints the fade time settings for each of the 24 scenes. Prints the two room assignment for each of the 24 dimmer outputs. Printout all items at once. Press EXECUTE on any item to begin printing.
Important Hard-key Information JS-ICON™ Series dimmer racks may be shipped with an invalid hard-key code of 000000. A valid hard-key must be entered before the run time (RTIME) counter reaches 2160 hours / 90 days. If the run time expires without a valid hard-key, the LCD display will show a runtime counter error (RTC ERR!) and all dimmer control outputs will be disabled. Refer to menu item “HARD-KEY” on page 27 of the user manual for detailed instructions on how to enter a valid hard-key code.
Troubleshooting Reference This manual is accurate at time of printing and subject to revisions and technical updates as required without prior notice. Please visit www.johnsonsystems.com for applicable updates. 32 www.johnsonsystems.
Troubleshooting Reference This manual is accurate at time of printing and subject to revisions and technical updates as required without prior notice. Please visit www.johnsonsystems.com for applicable updates. www.johnsonsystems.
JSI-ICON™ Series Dimmer/Relay Racks JS-ICON™ 2410 24 x 10 Amp (1200 Watt) dimmers JS-ICON™ 2413 24 x 13 Amp (1560 Watt) dimmers JS-ICON™ 1220 12 x 20 Amp (2400 Watt) dimmers JS-ICON™ 1210/620 12 x 10 Amp (1200 Watt) + 6 x 20 Amp (2400 Watt) dimmers User Manual JS-ICON™ Series Dimmers Rev. 3 www.johnsonsystems.
