User Manual DE90-3000 Series Retrofit Control System JOHNSON SYSTEMS INC. ET R O FI T Y CL EU REC SE ! R www.johnsonsystems.
R O FI Contents T Y CL EU REC SE ! R ET Warranty...........................................................................................................2 Introduction.......................................................................................................3 Packaging & Contents......................................................................................4 E R Installation....................................................................................................
Introduction DE90-3000 Series Retrofit Control System The DE90-3000 is a next generation retrofit electronics package designed specifically for Strand DE90 Architectural dimmer racks. The DE90-3000 will save significant $$$ by replacing the aging control electronics of the existing DE90 dimmer rack - making system replacement completely unnecessary. This full-featured, state-of-theart unit provides a digital interface to modern lighting communication protocols.
Packaging & Contents Each DE90-3000 Series retrofit control system is shipped in a custom designed box and packaging for protection of the unit. Keep the box and packaging stored in a safe place. In the unlikely event that the system needs to be returned to the JSI Factory, the packaging will be required to prevent shipping damage and maintain warranty. Each DE90-3000 Series retrofit control system includes all of the parts required to complete the retrofit.
• • • • • • • • • • • Disconnect the JP2 connector labeled “TO LOCAL PANIC BRACKET” from the backplane. The entire panic bracket can now be removed. There are four (4) #10-32 mounting nuts securing the bracket in place that need to be removed using a 3/8" nut driver. Once the nuts are removed, the bracket can be pulled out and set aside. Disconnect all of the field wiring connected to the top connectors on the backplane (JP1, JP6, JP10 thru JP16 and JP18).
Installation of the new DE90-3000 Series Retrofit System • Remove your new DE90-3000 Series retrofit control system from the box. • Install the new backplane and secure it in the rack using the eight (8) #6-32 x 1/4" mounting screws provided. • Terminate and connect the OEM fan power cables to the 2-position breakaway JP5 connector provided located on the lower right-hand side of the backplane. Be sure that the red wires go to the V+ terminal and the black wires go to the V- terminal.
• The inner metal panel can now be carefully set into place and secured using the eight (8) #8-18 x 1/2" mounting screws provided. Two (2) #8 speed clips are provided to replace any missing or damaged. WARNING! Never connect (turn on) power with inner metal panel removed. • • • • • • • • • • Connect (turn on) the power supply to the Strand DE90 dimmer rack. Verify the operation of the system status LED indicators, LCD display and programming switches. Refer to page 18 to 20 for details.
Charts: Standard Ø-PATCH Configuration for DE90 Dimmer Racks Ø-PATCH for 3-Phase 4-Wire Full 72" DE90 Dimmer Rack Ø-PATCH for 1-Phase 3-Wire Full 72" DE90 Dimmer Rack Ø-PATCH for 3-Phase 4-Wire Small 36" DE90 Dimmer Rack Ø-PATCH for 1-Phase 3-Wire Small 36" DE90 Dimmer Rack Dimmer Module Location Dimmer Ø-Patch Reference Dimmer Module Location Dimmer Module Location Dimmer Module Location ØA 1 1 2 3 4 5 6 7 8 9 10 11 12 8 Dimmer Control Output 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Examples: DC-PATCH Configuration for Full 72" DE90 Dimmer Racks 24 Dimmer Circuits (Default) 12 Dimmer Circuits 17 Dimmer Circuits 18 Dimmer Circuits Dimmer Module Location Dimmer Control Output DMX Control Channel Dimmer Module Location Dimmer Control Output DMX Control Channel Dimmer Module Location Dimmer Control Output DMX Control Channel Dimmer Module Location Dimmer Control Output DMX Control Channel 1 Dual D01 C01 D01 C01 C01 C01 D02 C02 D02 C02 1 Single D01 C02 1 Dual
Examples: DC-PATCH Configuration for Small 36" DE90 Dimmer Racks 24 Dimmer Circuits (Default) Dimmer Module Location 1 Dual 2 Dual 3 Dual 4 Dual 5 Dual 6 Dual 10 Dimmer Control Output DMX Control Channel D01 C01 D02 C02 D13 C13 D14 D03 D04 C04 D15 C15 D16 D05 D06 C06 D17 C17 D18 D07 D08 C08 D19 C19 D20 D09 D10 C10 D21 C21 D22 D11 D12 C12 D23 C23 D24 C24 12 Dimmer Circuits Dimmer Module Location Dimmer Control Output DMX Control Channel D01 C01 D02 C02 D13 C13 C
Charts: DC-PATCH Configuration for Full 72" DE90 Dimmer Racks RACK 1 Dimmer Module Location 1 2 3 4 5 6 7 8 9 10 11 12 Dimmer Control Output D01 D02 D03 D04 D05 D06 D07 D08 D09 D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 D21 D22 D23 D24 RACK 2 DMX Control Channel Dimmer Module Location 1 2 3 4 5 6 7 8 9 10 11 12 Dimmer Control Output D01 D02 D03 D04 D05 D06 D07 D08 D09 D10 D11 D12 D13 D14 D15 D16 D17 D18 D19 D20 D21 D22 D23 D24 RACK 3 DMX Control Channel Dimmer Module Location 1 2 3 4 5 6 7 8 9 1
Charts: DC-PATCH Configuration for Small 36" DE90 Dimmer Racks RACK 1 Dimmer Module Location Dimmer Control Output RACK 2 DMX Control Channel Dimmer Module Location D01 1 2 3 4 5 6 D02 D13 RACK 3 DMX Control Channel Dimmer Module Location D01 1 D02 D13 Dimmer Control Output RACK 4 DMX Control Channel Dimmer Module Location D01 1 D02 D13 Dimmer Control Output D01 1 D02 D13 D14 D14 D14 D14 D03 D03 D03 D03 D04 D15 2 D04 D15 2 D04 D15 2 D04 D15 D16 D16 D16 D16 D05 D05
1 2 R1 3 RP1 Q1 6 R107 R112 T5 RP3 ANA 7 8 9 10 11 12 R108 R113 D25 D35 D33 D31 D29 D27 R109 R70 D26 D36 D34 D32 D30 D28 R110 R71 C51 VR4 R119 R118 R117 R116 C82 U39 Q5 TP2 RP4 D47 D45 D43 D41 D39 D37 U35 U36 C78 JP4 BUMP R79 C63 TP4 U28 R82 R81 R80 EEPROM MEMORY MODULE U31 U29 1 U32 U30 21 22 23 24 PWM COMMON J12 J11 BUMP U34 D17 EEPROM BACKUP & FIRMWARE UPDATE PORT1 R85 TO OEM SSR CONTROLS 13-24 REM R78 R66 R67 R75 R76 C89
DE90-3000 Front Panel (Faceplate) #10-32 Locking Nuts (2) DMX-B Input Receptacle Panic Switch #6-32 x 3/8" Mounting Screw User Interface #6-32 x 3/8" Mounting Screw 14 www.johnsonsystems.
Control Input/Output Connections All DE90-3000 Series retrofit control systems come with a variety of control input and output (I/O) capabilities. All I/O connections are terminated on the Backplane. Breakaway type connectors are supplied for all I/O connections. • • Use wire size #28 to #12 AWG. Strip insulation length to 0.3" (7.5mm). Torque terminations to 3.6 IN-LBS (0.4 NM). NOTE: For connection use copper wire only, rated for 167°F (75°C) minimum.
Overtemp Input Normally Open Normally Open Thermostat Switch Common Fire Alarm Input Maintained Normally Open Switch Contact Common Security Alarm Input Maintained Normally Open Switch Contact Common Auxiliary Input Maintained Normally Open Switch Contact Common +12V 100mA Max Open Collector Output 16 Over-Temp Input (Normally Open) • Terminate (OVERTEMP INPUT (NO)) on J5 connector. • Disables all dimmer outputs when contact/switch is closed.
MADD-24 (Multiple Application Dimmer Driver) The MADD-24 is the central electronic control system (aka brain) for the DE90-3000 Series retrofit control system. The MADD-24 is mounted on the DE90-3000 backplane and can easily be removed by unscrewing two #4-40 mounting screws (use a small sized #1 Philips screwdriver) - located on the top corners - and carefully pulling it upwards from the card edge connectors using both hands.
User Interface Programming Switches LCD Display Infrared LED System Status LED Indicators All DE90-3000 Series retrofit systems are equipped with a user interface. The user interface provides access to all programming and configuration settings. System status is easily visible on the LCD display and LED indicators. An infrared LED allows for printout of all system configuration settings when used with a hand held infrared printer (Johnson System Inc., Part Number: JS-IP).
System Status - LED Indicators RUN (Green) Illuminates when the power is on and the microcontroller status is in normal run mode. The LED flashes once every 2 seconds when the system is in STANDBY mode. ØA, ØB and ØC (Green) Illuminates when the line voltage power is within the acceptable range of 100-130 VAC for each phase and the zero-cross reference circuitry is functioning properly.
INF HOLD Displayed when DMX is disconnected and the systems predetermined DMX status hold (SH) time is set for infinite (INF) hold. Refer to menu item “SH TIME” on page 27 for further details. SCENE:XX Displays the scene (1 to 24) that is currently activated. Refer to menu item “L-BUTTON” on page 30 for further details. A-SCENE! Displayed when the auxiliary input is triggered. Refer to menu item “AUX IN” on page 30 for further details. FIRE!!! Displayed when the fire alarm input is triggered.
Quick Programming Reference 1. SCENESET 2. FADETIME 3. SNAPSHOT 4. DIM TEST 5. MONITOR 6. ADDRESS 7. DMX MODE 8. 2 RM SET 9. DMXA TRM 10. DMXB TRM 11. DMX O/P 12. DMXA PAT 13. DMXB PAT 14. SH TIME 15. DC PATCH 16. DIM CURV 17. VOUT LIM 18. REGULATE 19. ANA MODE 20. ANA PTCH 21. ANA TEST 22. ANA FLTR 23. ANA BLOC 24. STANDBY 25. TEST INC 26. OC MODE 27. AUX IN 28. L-BUTTON 29. S-ALARM 30. F-ALARM 31. Ø-PATCH 32. WARMING 33. POLARITY 34. LINE V 35. LINE F 36. REM TEMP 37. CTL TEMP 38. RTIME 39. HARD-KEY 40.
Detailed Programming of System Configuration Menu Items NOTE: The programming switches can be locked out to prevent inadvertent configuration changes. To toggle between “LOCKED!!” and “UNLOCKED” press and hold down the EXECUTE and then ESCAPE switches at the same time for 4-5 seconds. The sequence of the following system configuration menu items appear as the MENU DOWN ( ) switch is pressed. Pressing the MENU UP ( ) switch will sequence the system configuration menu items in the opposite order.
3. SNAPSHOT Record DMX levels into the backup scenes. Provides a quick and easy way to save control channel levels into each of the 01 to 24 backup scenes using a DMX source. Press EXECUTE to enter the menu and activate snapshot mode. Press MENU ( ) to select a different scene from 01 to 24. Press EXECUTE to store DMX levels in the selected scene. Press EXECUTE if you are sure the DMX levels are set as intended. DMX levels have now been stored in the selected scene.
7. DMX MODE PTY A PTY B MERGE DMX A+B 2 ROOM Configure the mode of the on-board DMX protocol manager. There are five different mode settings for the DMX protocol manager. Priority A (PTY A) and Priority B (PTY B) modes are intended for the implementation of a backup DMX source. Priority A (PTY A) sets the DMX A input as the priority, and ignores the DMX B input when the DMX A input is active.
10. DMXB TRM ENABLED DISABLED Enable or disable termination on the DMX B input. Activates and deactivates a 120Ω termination resistor. DMX termination is indicated on the LCD display when DMX is being received. When the DMX B input is not terminated (DISABLED) the LCD display will read AXXXBXXX. When the DMX B input is teminated (ENABLED) the LCD display will read AXXX MT XXX. Press EXECUTE to toggle termination from ENABLED to DISABLED. Press EXECUTE to toggle termination from DISABLED to ENABLED.
26 MANUAL? DIM DMXA 001<999? 024<999? 001<999? 001 999? 001 999? 001 999? 001 999? 001 999? 001 999? 001 512 001 999? BLOCK? DIM#:001 DIM#:024 DIM#:001 DMXA:001 DMXA:512 DMXA:001 #DIM:001 #DIM:024 #DIM:001 PROCEED? SURE ??? DONE !!! CLEAR??? SURE ??? DONE !!! If a dimmer is patched to both DMX A and DMX B input channels, the DMX levels are merged and highest-takes-precedence (HTP). Press EXECUTE to enter the menu and configure the DMX A patch.
14. SH TIME HTIME 00 HTIME 99 HTIME XX HTIME 00 15. DC PATCH Set the DMX status hold time from 0 to 99 minutes or infinite. When DMX is disconnected the system will hold the status of the last received DMX levels for the selected amount of time. When activated, the LCD display shows a countdown of the status hold time or infinite hold. Press EXECUTE to enter the menu. Displays the current DMX status hold time (HTIME) setting.
16. DIM CURV DIM01 SQ DIM24 SQ DIM24 LN DIM24 DD DIM24 ND Configure the dimmer curve for each output. There are four different dimmer curve profiles that can be assigned to each individual dimmer output circuit. Square Law (SQ) curve is the industry standard and the default for all dimmers. Linear (LN) curve modifies the dimmer output for a linear relationship to the control input level.
20. ANA PTCH A01C01 A04>C24 A04>C24 * A04) to select the control channel. Press MENU ( ) to select the desired control channel from 01 to 24.
25. TEST INC PERCENT HEX VAL 26. OC MODE A+D< 001 A+D> 001 A+D> 512 A+D< 512 DMX< 512 ANA< OFF< 27. AUX IN SCENE:01 SCENE>01 SCENE>24 28. L-BUTTON DISABLED BUMP SCENE 30 Set the test increment units to percent or hexadecimal. The levels for the dimmer test (DIM TEST) and analog test (ANA TEST) features can be displayed as a percentage or hexadecimal value. Press EXECUTE to toggle test increments from PERCENT to HEX VAL.
29. S-ALARM L>FL:01* L>00:01* L>FL:01* L:FL>01* L:FL>24* L:FL>24 30. F-ALARM L>FL:01* L>00:01* L>FL:01* L:FL>01* L:FL>24* L:FL>24 31. Ø-PATCH CH 01 ØA CH 24 ØA CH 24 ØB CH 24 ØC Select the level and control channels triggered by the security alarm input. When a contact is sensed on the security alarm input, selected control channels will cycle on and off at a 1 hertz rate. The level of the on cycle can be set from 0% to 100%.
. WARMING DISABLED ENABLED ON OFF 33. POLARITY DISABLED ENABLED MODE:1 MODE:2 MODE:3 MODE:4 Set the PWM output control polarity. Locked for factory use only! This menu is only used when swapping the MADD-24 controller between different Johnson Systems Inc. products and should never be accessed with DE90-3000 Series retrofit control systems. Press EXECUTE to enter the menu and configure the polarity mode. This menu is for factory use, and is disabled for the end user.
38. RTIME RTIME SS HHHHH:MM 39. HARD-KEY View the total run time of the microcontroller. The run time counter keeps track of the total time the microcontroller is powered up. The maximum time is 99999 hours, 59 minutes, 59 seconds, or about 11.4 years. System operation is not effected when the maximum run time is reached and can be reset to zero at the factory. Shows the number of seconds (SS) of run time. Shows the number of hours (HHHHH) and minutes (MM) of run time.
42. EEPROM MADD24-P MADD24-P XXXXXX DISABLED MADD24-F VER X.X DISABLED NONE! 43. FW-LOAD DISABLED ENABLED MEMCHECK CRC-TEST >>>>>>>> VER X.X UPDATE?? SURE ??? UPDATING WILL AUTO RESTART PLEASE WAIT.... NO MEM! WRONG MEM TYPE WRONG PRODUCT CRC ERR! 34 View the type of EEPROM memory module plugged in. All DE90-3000 Series retrofit control systems come with a removable EEPROM memory module located on the MADD-24 board mounted on the backplane.
44. RESTORE DISABLED ENABLED MEMCHECK OKAY.... PROCEED? SURE ??? CRC-TEST WAIT VERIFY DONE!! WILL AUTO RESTART SERIAL # PROCEED? NO MEM! WRONG MEM TYPE WRONG PRODUCT ERROR 45. BACKUP DISABLED ENABLED MEMCHECK SURE ??? WAIT VERIFY DONE!! NO MEM! WRONG MEM TYPE WRONG PRODUCT DATA ERR Restore parameters saved in the EEPROM memory module. All of the configuration setting parameters can be restored from the EEPROM memory module if they have been inadvertently changed or corrupted.
46. PRINTOUT 36 SYSTEM? ANALOGS? Ø-PATCH? CURVES? F-ALARM? S-ALARM? SCENE? SCENE>01 SCENE>FL V-LIMIT? DCPATCH? FD-TIME? 2 ROOM? DMXAPAT? DMXBPAT? ALL? PRINTING Print various system configuration settings using a hand held infrared printer. All DE90-3000 Series retrofit control systems come equipped with an infrared (I/R) LED that provides the ability to printout all the system configuration settings, when used in conjunction with a hand held infrared printer (Johnson System Inc.
48. LCD VIEW ADJUST Adjust the contrast of the LCD Display for optimum viewing. Press EXECUTE to enter the menu. Press MENU ( ) to adjust the contrast. Press ESCAPE to exit the menu and save the desired LCD view. Press RESET to exit the menu without saving. The menu will automatically timeout after 2 minutes of inactivity and save. www.johnsonsystems.
Important Hard-key Information DE90-3000 Series retrofit control systems may be shipped with an invalid hard-key code of 000000. A valid hard-key must be entered before the run time (RTIME) counter reaches 2160 hours / 90 days. If the run time expires without a valid hard-key, the LCD display will show a runtime counter error (RTC ERR!) and all dimmer control outputs will be disabled. Refer to menu item “HARD-KEY” on page 33 of the user manual for detailed instructions on how to enter a valid hard-key code.
Troubleshooting Reference This manual is accurate at time of printing and subject to revisions and technical updates as required without prior notice. Please visit www.johnsonsystems.com for applicable updates. www.johnsonsystems.
User Manual DE90-3000 Series retrofit systems Rev. 3 ET R O FI T Y CL EU REC SE ! R www.johnsonsystems.
