3515H_Manuals 6/2/10 9:00 AM Page 1 Self-Leveling Rotary Laser Level Model Nos. 40-6515, 40-6516 and 40-6517 Instruction Manual Congratulations on your choice of this Self-Leveling Rotary Laser Level. We suggest you read this instruction manual thoroughly before using the instrument. Save this instruction manual for future use. This is a Class IIIa laser tool and is manufactured to comply with CFR 21, parts 1040.10 and 1040.11 as well as international safety rule IEC 285.
3515H_Manuals 6/2/10 9:00 AM Page 2 Table of Contents 1. Kit Contents 2. Features and Functions 3. Safety Instructions 4. Location/Content of Warning Labels 5. Location of Parts/Components 6. Operating Instructions 7. Using the Product 8. 9. 10. 11. 12. 13. 14. Self-Check & Fine Calibration Technical Specifications Application Demonstrations Care and Handling Product Warranty Warranty Registration Accessories 1. Kit Contents For Model No.
515H_Manuals 6/2/10 9:00 AM Page 3 2. Features and Functions • Self-leveling with magnetically dampened compensation system. • If laser is out of its self-leveling range, rotation stops and alarm sounds. • Projects a horizontal laser plane. • Projects a vertical laser plane with a simultaneous 90° split beam. • Laser rotation speed is 200 (L), 400 (M), 600 (H) RPM. • Illuminated vertical vial. • Water and dust resistant. 3.
3515H_Manuals 6/2/10 9:00 AM Page 4 ATTENTION IMPORTANT • Read all instructions prior to operating this laser tool. Do not remove any labels from tool. • Do not stare directly at the laser beam. • Do not project the laser beam directly into the eyes of others. • Do not set up laser tool at eye level or operate the tool near a reflective surface as the laser beam could be projected into your eyes or into the eyes of others.
3515H_Manuals 6/2/10 9:00 AM Page 5 4. Location/Content of Warning Labels ©2010 Johnson Level & Tool - Rev.
3515H_Manuals 6/2/10 9:00 AM Page 6 5. Location of Part/Components 90° Split Beam Laser Output Window Battery Door Rotating Laser Output Widow Keypad Lock Knob – Compensator/ Transportation Vertical Vial Vertical Vial Adjustment Knob DC 6V Outlet (6V Adapter not included) Charging LED 6 5/8” – 11 Screw Thread ©2010 Johnson Level & Tool - Rev.
3515H_Manuals 6/2/10 9:00 AM Page 7 6. Operating Instructions IMPORTANT: It is the responsibility of the user to verify the calibration of the laser before each use. Alkaline Battery Installation Note: Always check to be sure that the on/off switch is in the off position before removing and replacing batteries. 1. Install alkaline batteries into the battery case according to the polarity illustrated in the battery compartment. 2. Place the battery door back and tighten the screw.
3515H_Manuals 6/2/10 9:00 AM Page 8 2. Turn the vertical adjustment knob to center the bubble in the vertical vial. 7. Using the Product Keypad Rotating speed switch key Low speed LED Middle speed LED Power Key Power LED High speed LED When the laser is in the horizontal position, the laser will not power on until the compensator/transportation lock knob is turned to the “On” position. Power Key: Press this key to power on/off the laser.
3515H_Manuals 6/2/10 9:00 AM Page 9 Rotating speed switch key 600 (H) High speed 400 (M) Middle speed 200 (L) Low speed Note: When starting the unit, the laser will be in the high-speed rotating status. When switching the rotating speed, the corresponding LED will light up. Out of Level Set the lock knob to the on position. Power on. During the process of self-leveling, if the laser is tilted to exceed its self-leveling range, it will stop rotating and will give a sound alarm.
3515H_Manuals 6/2/10 9:00 AM Page 10 Application Methods Install the alkaline batteries into the instrument. Put the laser on a platform or connect the laser to a tripod using the 5/8” - 11 screw thread. Use on a platform Connect the laser with the tripod using the 5/8” - 11 screw thread Note: 1. To use the laser in the self-leveling status, please set the lock knob to the on position. 2. While the laser is in the vertical status (manual mode), please set the lock knob to off position. 3.
3515H_Manuals 6/2/10 9:00 AM Page 11 Detector Usage (included in Model No. 40-6516) 1. Technical Specifications Detecting precision Fine: ±0.039" (±1mm) Coarse: ±0.098" (±2.5mm) Turn-off timer 10 minutes Three types of sound Size 6.614" x 2.677" x 0.905" (168 X 68 X 23mm) 2. Components (a) Structure 1. Display window 2. Buzzer 3. Receiving window 4. Reference rabbet 5. Sound button 6. Coarse/Fine detection button 7. Power button 8. Threaded hole 9. Battery-box cap (b) Display 1. Power symbol 2.
3515H_Manuals 6/2/10 9:00 AM Page 12 3. Operation Guide (a) Installation of battery • Open the battery-box cap and connect the cable inside with the two polarities of the 9V battery. Note: Take the battery out if the detector if not used for a long time. • Put the 9V battery into the battery box and close the battery-box cap. (b) Turn on/off • Press the on/off button. When Power symbol is displayed, the detector is ready for coarse detection. • When low battery symbol is displayed, change the battery.
3515H_Manuals 6/2/10 9:00 AM Page 13 (d) Detection 1. Coarse detection • Aim the receiving window at the rotating laser. Loosen the clamp bolt and move the detector up and down to receive the laser scanning signals transmitted by the rotating laser. • When the detector displays like Fig. (A), move the detector slightly down as indicated by the arrow. When it displays like Fig. (B), move it slightly up as indicated by the arrow. • When Fig.
3515H_Manuals 6/2/10 9:00 AM Page 14 e) Sound function • If the detector is working in a circumstance that makes it difficult to use the display function, the sound function can be used instead. • Press the sound function button. The sound symbol is displayed which means it is in sound mode. • When the sound signal has a rapid sound, move the detector slightly up. • When the detector has a short sound, move it slightly down.
3515H_Manuals 6/2/10 9:00 AM Page 15 Detector Usage (included in Model No. 40-6517) 1. Technical Specifications Detecting accuracy: ±1.5mm (<50m) ±2.5mm (>50m) Turn-off timer 6 min ±1min Power 2 “AAA” Batteries Battery life 45 hours of continuous use Sound function Short sound and solid sound LED indication Upper red, middle orange, middle green, down red Size 4.645” x 2.637” x 0.984” (118mm x 67mm x 25mm) Weight ©2010 Johnson Level & Tool - Rev. 1 0.253 lbs.
3515H_Manuals 6/2/10 9:00 AM Page 16 2. Components (a) Exterior Instruction 1) Holding Cord 2) Signal Indicator 3) Horn 4) Horizontal Vial 5) Detecting Window 6) Reference Front Marker 7) Power Key 8) Reference Back Marker 9) Connection Port 10) Battery Door (b) Display When first turning the detector on, the middle signal indicator turns red first and then turns green.
3515H_Manuals 6/2/10 9:00 AM Page 17 3. Operation Guide Battery Installation 1. Open the battery cover and put the batteries into the battery case according to the polarity shown in the battery slot. 2. Slide the battery cover back. Note: Take the batteries out when the unit is not in use for a long time. 4. Detecting Methods 1. This detector can detect a red rotating laser beam. 2. Press the Power Key once , the middle signal indicator will quickly turn red first and then turns green.
3515H_Manuals 6/2/10 9:00 AM Page 18 Note: 1. While detecting a horizontal laser beam, it is necessary to have the horizontal bubble vial centered, as the tilt of the detector will influence its receiving accuracy. Horizontal Vial 2. 3. 4. Keep the detecting window facing the rotating laser. Keep the detector still while detecting the laser beam When the laser beam is centered, mark at the front reference marker. 5.
3515H_Manuals 6/2/10 9:00 AM Page 19 5. Accessories Usage • Connecting to the grade rod bracket • Connecting to the grade rod ©2010 Johnson Level & Tool - Rev.
3515H_Manuals 6/2/10 9:00 AM Page 20 6. Maintenance • Keep the detector, particularly the detecting window, clean. If unit becomes dusty, use a clean cloth to gently wipe it clean. • Avoid knocking the detector over or allowing it to fall on the ground. • Although the detector is rain resistant, you should avoid submerging the unit in water or other liquids. If detector comes into contact with water or other liquids, wipe it dry immediately.
3515H_Manuals 6/2/10 9:00 AM Page 21 8. Self-Check and Calibration IMPORTANT: It is the responsibility of the user to verify the calibration of the instrument before each use. 25’ X&Y-Direction Accuracy Self-Check 1. Note X & Y-direction as indicated on top of laser. 2. Place the laser on a platform that is 25’ away from a wall indoors. Position the laser so the X-direction is facing the wall. Unlock the laser and set to low speed. 3. Mark on the wall where the beam hits the wall and mark that as A.
3515H_Manuals 6/2/10 9:00 AM Page 22 6. Turn the laser 90° and place it on the platform. Position the laser so the Y-direction is facing the wall. Perform Y-direction self-check with the same method as X-direction self-check, and mark point C and point D by turns. 7. If point C and point D are within 1/16” at 25’, the accuracy is within tolerance. Accuracy Calibration 1.
3515H_Manuals 6/2/10 9:00 AM Page 23 Accuracy Self-Check for Vertical Output Status 1. Follow the prior operations, and measure the distance H1 between the laser rotating plane and the platform surface. 2. Set the locking knob to locking position, and place the instrument horizontally. Wall 3. Adjust the adjusting screw to center the bubble. 4. Measure the distance H2 between the top laser beam and the platform surface. 5. Mark out E in the position that is (H1 –H2 ) lower than point 0. 6.
3515H_Manuals 6/2/10 9:00 AM Page 24 Screw off the self-calibration-hole bolt Calibrate the bubble Note: If you fail to calibrate the accuracy according to the above steps, please contact Johnson Level & Tool for service. 9.
3515H_Manuals 6/2/10 9:00 AM Page 25 10. Application Demonstrations Ceiling installation Wall or footing construction Squaring and leveling Baseboard installation Fence installation Cement floor installation Window installation Anti-static flooring installation ©2010 Johnson Level & Tool - Rev.
3515H_Manuals 6/2/10 9:00 AM Page 26 11. Care and Handling •This laser unit is a precision tool that must be handled with care. •Avoid exposing unit to shock vibrations and extreme temperatures. •Before moving or transporting the unit, make sure that the unit is turned off. •Remove the batteries when storing the unit for an extended time (more than three months) to avoid damage to the unit should the batteries deteriorate. •Always store the unit in its case when not in use. •Avoid getting the unit wet.
3515H_Manuals 6/2/10 9:00 AM Page 27 of service centers can be found on our web site at www.johnsonlevel.com or by calling our Customer Service Department. Contact our Customer Service Department for Return Material Authorization (RMA) for warranty repairs (manufacturing defects only). Proof of purchase is required. NOTE: The user is responsible for the proper use and care of the product. It is the responsibility of the user to verify the calibration of the instrument before each use.
3515H_Manuals 6/2/10 9:00 AM Page 28 14. Accessories Johnson® accessories are available for purchase through authorized Johnson® dealers. Use of non-Johnson® accessories will void any applicable limited warranty and there will be NO WARRANTY. If you need any assistance in locating any accessories, please contact our Customer Service Department. In the U.S., contact Johnson Level & Tool’s Customer Service Department at 888-9-LEVELS.
