User Guide

Pneumatic Control Manual 717.1
Room Devices Section
Product/Technical Bulletin T-4000-A.9
Issue Date 0904
© 2004 Johnson Controls, Inc. 1
Part No. 24-1855-13, Rev. A
Code No. LIT-7171090
The T-4002-301and T-4002-303 Direct Acting (DA)
and the T-4002-302 and T-4002-304 Reverse Acting
(RA) Thermostat with Cover and Two-Pipe Conversion
Kits are designed for converting existing
non-Johnson Controls® single temperature room
instruments. The T-4002-301 and T-4002-302
Thermostats include a white cover and cover plate,
and the T-4002-303 and T-4002-304 Thermostats
include a beige cover and cover plate.
Each kit contains the necessary parts and instructions
for converting two-pipe existing instruments; all
leftover or unused parts should be discarded. See
Table 1 for a description of the contents of each kit,
and see Table 2 for a listing of all known
non-Johnson Controls conversions.
Table 1: Contents of Kit
Qty Description - Packages and Parts
1
Room Instrument - contains:
(1) Room Thermostat (DA) or (RA)
1
Instrument Cover - contains:
(1) Cover
1
Faceplates and Dial Label - contains:
(1) Faceplate - Blank, (1) Faceplate - Horizontal with
Logo, (1) Faceplate - Horizontal, No Thermometer Single
Window, (1) Faceplate - Vertical with Logo,
(1) Dial Strip - Vertical, Right, and (1) Window
1
Cover Plate/Subplate - contains:
(1) Cover Plate with Room Instrument Mounting Bracket
attached by (2) No. 6 x 3/8 in. pan head self-tapping
screws, (1) Subplate and (2) No. 6-32 x 5/8 in. pan head
taptite screws to mount cover plate to subplate.
1
Terminal Connector and Tubing - contains:
(1) Terminal Connector (2-tube with angle terminals and
O-rings assembled) and (2) 8 in. lengths of 5/32 in. O.D.
(black) polyethylene tubing with anti-kink springs
attached.
1
Adjustable Pipehead - contains:
(1) Adapter Plate, (5) No. 8 flat round washers, and
(3) flat round washer gaskets.
1
Tube Couplings and Clamps - contains:
(2) 5/32 in. x 5/32 in. tubing couplers, (2) 5/32 in. x 1/4 in.
tubing couplers and (2) 5/32 in. tube clamps.
1
Mounting Hardware - contains:
(2) No. 4-40 x 1-5/8 in. pan head machine screws,
(2) No. 5-40 x 3/4 in. studs, (4) No. 5-40 hex nuts,
(2) No. 5-40 x 1-1/4 in. pan head machine screws,
(2) No. 6 x 7/8 in. pan head self-tapping screws,
(2 ea.) No. 6-32 x 7/16 in., (2 ea.) No. 6-32 x 1-1/4 in.,
and (2 ea.) No. 6-32 x 2 in. pan head machine screws,
(2) No. 6 x 1-3/4 in. pan head self-tapping screws,
(2) No. 6 star washers, (1) No. 8 x 1-3/4 in. pan head self-
tapping screw, (2) No. 8-32 x 1-3/4 in. pan head machine
screws, (2) No. 10-24 x 1-1/2 in. pan head machine
screws, and (2) No. 10 star washers.
1 Instruction Sheet Part No. 24-1855-13
Table 2: Non-Johnson Controls
Conversions
Existing Installation for Conversion Page
Barber-Colman “TK” Series or “TKR” Series
Wallbox and Mortar Joint
6
Honeywell TO900 or TP900 Series Wallbox 7
Honeywell TO910 or TP910 Series Wallbox and
Mortar Joint
7, 8
Honeywell TP970 Series Shallow and Deep
Wallboxes
8
Landis & Gyr Powers TH832 “D” Series Wallbox and
Ground Plate
8, 9
Landis & Gyr Powers T-21 Series Ground Plate,
Wallbox and Mortar Joint
9
Landis & Gyr Powers TH 180 Series Wallbox and
Drywall Mounting
10
Landis & Gyr Powers TH-192 Series Wallbox and
Drywall Mounting
--
Robertshaw T-15 (Metal) Early Wallbox and
Mortar Joint
10, 11
Robertshaw T-15 Later Wallbox and Mortar Joint 10, 11
Robertshaw 2212 Series --
Robertshaw T-18 (Plastic) Drywall Mounting 11
Draeger (ITT/Essen/Johnson Controls) Wallbox 11
UPC 11
T-4002-301, T-4002-303 (DA) and
T-4002-302, T-4002-304 (RA) Thermostat
with Cover and Two-Pipe Conversion Kits