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Pneumatic Control Manual 717.1

Room Devices Section

Product/Technical Bulletin T-4000-A.9

Issue Date 0495

Part No. 24-1855-13, Rev. —

Code No. LIT-7171090

The T-4002-301 Direct Acting (D.A.) and the

T-4002-302 Reverse Acting (R.A.) Thermostat with

White Cover and Two Pipe Conversion Kits are

designed for converting existing non-Johnson Controls

single temperature room instruments.

Each kit contains (refer to Table 1) the necessary

parts and instructions for converting two pipe existing

instruments (all leftover or unused parts should be

discarded).

Refer to Table 2 for a listing of all known non-Johnson

Controls conversions.

Table 1: Contents of Kit

Qty Description - Packages and Parts

Room Instrument - contains:

(1) Room Thermostat (D.A.) or (R.A.)

Instrument Cover - contains:

(1) Cover

Faceplates and Dial Label - contains:

(1) Faceplate - Blank, (1) Faceplate - Horizontal with Logo,

(1) Faceplate - Horizontal, No Thermometer Single

Window, (1) Faceplate - Vertical with Logo,

(1) Dial Strip - Vertical, Right, and (1) Window

Cover Plate/Subplate - contains:

(1) Cover Plate with Room Instrument Mounting Bracket

attached by (2) No. 6 x 3/8 in. pan head self-tapping

screws, (1) Subplate and (2) No. 6-32 x 5/8 in. pan head

taptite screws to mount cover plate to subplate.

Terminal Connector and Tubing - contains:

(1) Terminal Connector (2-tube with angle terminals and

O-rings assembled) and (2) 8 in. lengths of 5/32 in. O.D.

(black) polyethylene tubing with anti-kink springs attached.

Adjustable Pipehead - contains:

(1) Adapter Plate, (5) No. 8 flat round washers, and

(3) flat round washer gaskets.

Tube Couplings and Clamps - contains:

(2) 5/32 in. x 5/32 in. tubing couplers, (2) 5/32 in. x 1/4 in.

tubing couplers and (2) 5/32 in. tube clamps.

Mounting Hardware - contains:

(2) No. 4-40 x 1-5/8 in. pan head machine screws,

(2) No. 5-40 x 3/4 in. studs, (4) No. 5-40 hex nuts,

(2) No. 5-40 x 1-1/4 in. pan head machine screws,

(2) No. 6 x 7/8 in. pan head self-tapping screws,

(2 ea.) No. 6-32 x 7/16 in., (2 ea.) No. 6-32 x 1-1/4 in., and

(2 ea.) No. 6-32 x 2 in. pan head machine screws,

(2) No. 6 x 1-3/4 in. pan head self-tapping screws,

(2) No. 6 star washers, (1) No. 8 x 1-3/4 in. pan head self-

tapping screw, (2) No. 8-32 x 1-3/4 in. pan head machine

screws, (2) No. 10-24 x 1-1/2 in. pan head machine

screws, and (2) No. 10 star washers.

1 Instruction Sheet Part No. 24-1855-13, Rev. --

T-4002-301 (D.A.) and T-4002-302 (R.A.) Thermostat

with White Cover and Two Pipe Conversion Kits

Summary of content (13 pages)

PAGE 1
Pneumatic Control Manual 717.1 Room Devices Section Product/Technical Bulletin T-4000-A.9 Issue Date 0495 T-4002-301 (D.A.) and T-4002-302 (R.A.) Thermostat with White Cover and Two Pipe Conversion Kits The T-4002-301 Direct Acting (D.A.) and the T-4002-302 Reverse Acting (R.A.) Thermostat with White Cover and Two Pipe Conversion Kits are designed for converting existing non-Johnson Controls single temperature room instruments.
PAGE 2
Table 2: Non-Johnson Controls Conversions Existing Installation for Conversion Barber-Colman “TK” Series or “TKR” Series Wallbox and Mortar Joint Honeywell TO900 or TP900 Series Wallbox Honeywell TO910 or TP910 Series Wallbox and Mortar Joint Honeywell TP970 Series Shallow and Deep Wallboxes Landis & Gyr Powers TH832 “D” Series Wallbox and Ground Plate Landis & Gyr Powers T-21 Series Ground Plate, Wallbox and Mortar Joint Landis & Gyr Powers TH 180 Series Wallbox and Drywall Mounting Landis & Gyr Powers TH-
PAGE 3
S ubplate and Cover Plate with Instrument Mounting Bracket The subplate furnished with this kit is designed with specific pairs of slots and holes for attaching it to the existing installation wall, wallbox or mortar joint. Holes are also provided for attaching the plastic cover plate and guard kit (if required). The plastic back is also marked on the reverse side with hole locations for mounting guard kits (when required) as shown.
PAGE 4
P rocedures for Conversion The following illustrations show various installation situations, air connection alterations, and subplate adaptations. Refer to page 12 for the cover plate and Johnson Controls replacement instrument mounting details. Basic Steps of Installation: 1. Mount the subplate. 2. Install the pipehead and attach the tubing. 3. Install the cover plate. 4. Install the thermostat, calibrate if required. 5. Install the cover and faceplate.
PAGE 5
Figure 1: Installation of Thermostat Cover Faceplate without Window Figure 2: Installation of Window and Thermostat Cover Faceplate with Window Room Devices–T-4000-A.
PAGE 6
Figure 3: Removal of Breakout Feature for External Setpoint Adjustment Peel Off Protective Backing ºF 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 Figure 4: Dial Strip 115 120 125 130 135 140 145 150 Figure 5: Applying Dial Strip to Setpoint Dial 6 Room Devices–T-4000-A.
PAGE 7
Barber-Colman TK-Series Non-Johnson Controls Installations (Refer to Table 2) Subplate for Mortar JointSubplate for Wallboxes (See note.) (See note.) Be sure to obtain a guard kit if required, before proceeding with the conversion. Note: Attach subplate with (2) No. 6-32 x 1-1/4 in. screws with star washers in Slots 8 and 10 for mortar joint and Slot 4 and Hole 14 for wallboxes. Refer to page 12 for the cover plate and Johnson Controls replacement instrument mounting details.
PAGE 8
Honeywell TO900 OR TP900 Series Cover Wallbox Exposed Tubing Unit Subplate (See note.) Note: Attach subplate to wallbox with (2) No. 6-32 x 1-1/4 in. screws with star washers in Slot 1 and Hole 16. Refer to page 12 for the cover plate and Johnson Controls replacement instrument mounting details.
PAGE 9
Use (2) No. 6-32 x 1-1/4 in. screws with star washers in Slots 8 and 10. Subplate for Mortar Joint or Wallbox less Mounting Ring Mortar Joint Note: Refer to page 12 for adapter cover plate and Johnson Controls replacement instrument mounting details. Plug terminal connector leads into O-rings of mortar joint as shown above. Subplate for Wallbox with Mounting Ring Use (2) No. 6-32 x 7/16 in. screws with star washers in Slots 7 and 10.
PAGE 10
Powers TH382 “D” Series (Cont.) Adapt Terminal Connector leads to tubing on groundplate with modernized air fitting using 5/32 x 5/32 in. fittings. Make terminal connector adaptation with adjustable pipehead for groundplate or wallbox installations. Subplate (See note.) Groundplate with Modernized Air-fitting Adapted Note: On groundplate, mount subplate with (1) No. 10-24 x 1-1/2 in. screw with star washer in Slot 6 and (1) No. 8 sheet metal screw with star washer in Hole17.
PAGE 11
Powers TH-180 Cover Plastic or Brick Wallbox Adapt terminal connector to existing tubing with 5/32 x 5/32 fittings Drywall Subplate for Wallbox Subplate for Drywall (See note left below.) (See note below.) Note: Mount subplate using (2) No.6-32 x 1-1/4 in. screws with star washers in Hole 9 and Slot 12. Refer to page 12 for the cover plate and Johnson Controls replacement instrument mounting detail.
PAGE 12
Robertshaw T-15 (Cont.) Make terminal connector adaptation with adjustable pipehead on right. Early Style Mortar Joint Subplate for Later Style Wallbox and Mortar Joint Mount subplatewith (2) No. 6 x 7/8 in. sheet metal screws with star washers in Slots 7 and 10. (See note.) Subplate for Early Style Wallboxes Subplate for Early Style Mortar Joints Mount subplate with (2) No. 5-40 x 1-1/4 in. screws with star washers in Slots 8 and 10. (See note.) Mount subplate over studs and secure with No.
PAGE 13
Plug the Johnson Controls replacement instrument into the terminal connector. To complete the conversion, attach the cover to the room instrument mounting bracket. Controls Group 507 E. Michigan Street P.O. Box 423 Milwaukee, WI 53201 12 Room Devices–T-4000-A.9 Product/Technical Bulletin FAN 717.1 Pneumatic Control Manual Printed in U.S.A.