Manual
Table Of Contents
- Introduction
- Product Identification
- Safety Labels
- Safety
- Operating Safely
- Using a Spark Arrestor
- Checking Mowing Area
- Parking Safely
- Rotating Blades are Dangerous
- Protect Children
- Avoid Tipping
- Keep Riders Off
- Wear Appropriate Clothing
- Driving Safely on Public Roads
- Practice Safe Maintenance
- Avoid High Pressure Fluids
- Prevent Fires
- Handling Fuel Safely
- Tire Safety
- Checking Wheel Hardware
- Handling Waste Product and Chemicals
- Assembly
- Operating - Controls
- Operating
- Daily Operating Checklist
- Avoid Damage to Plastic and Painted Surfaces
- Mounting and Dismounting Machine
- Adjusting Seat
- Adjusting Motion Control Levers
- Adjusting Cutting Height
- Adjusting Mower Level
- Adjusting Mower Wheels
- Testing Safety Systems
- Testing Park Brake Switch
- Testing Park Brake
- Testing Mower Engagement (PTO) Switch
- Testing Seat Switch
- Using Park Brake
- Using Key Switch
- Using Mower Engagement Switch
- Using the Hour Meter
- Using the Motion Control Levers
- Starting the Engine
- Engaging Mower
- Stopping the Engine
- Moving Machine by Hand
- Unplugging Mower, Bagger, Material Collection System
- Transporting Machine on Trailer
- Mowing Tips
- Service Intervals
- Service Lubrication
- Service Engine
- Engine Warranty Maintenance Statement
- Avoid Fumes
- Engine Oil
- Checking Engine Oil Level
- Changing Engine Oil and Filter
- Cleaning Air Intake Screen and Engine Fins
- Checking and Cleaning Air Cleaner Elements (Single Cylinder Briggs & Stratton)
- Checking and Cleaning Air Cleaner Elements (Twin Cylinder Briggs & Stratton)
- Checking and Cleaning Air Cleaner Elements (Twin Cylinder Kawasaki)
- Checking Spark Plug
- Adjusting Carburetor
- Replacing Fuel Filter
- Service Transmission
- Checking Transmission (Z225)
- Transmission Oil (Z425 and Z445)
- Checking Transaxle Oil Level
- Changing Transaxle Oil and Filter
- Checking and Adjusting Neutral Creep
- Adjusting Tracking
- Cleaning Transaxle Cooling Fans (Z225)
- Checking and Replacing Transaxle Drive Belt (Z225)
- Checking and Replacing Pump Drive Belt (Z425 and Z445)
- Service Mower
- Service Electrical
- Service Miscellaneous
- Troubleshooting
- Storage
- Specifications
- Warranty
- Getting Quality Service
- Service Record
- Table of Contents
Service Engine - 25
SERVICE ENGINE
MX37938
Picture Note: Single cylinder Briggs and Stratton shown.
MX37939
Picture Note: Twin cylinder Briggs and Stratton shown.
MX37910
Picture Note: Twin cylinder Kawasaki shown.
2. Disconnect spark plug wire (A). For the twin cylinder engines, there is
one on each side of engine.
3. Remove each spark plug.
4. Clean spark plug carefully with a wire brush.
5. Inspect spark plug for:
• Cracked porcelain.
• Pitted or damaged electrodes.
• Other wear or damage.
NOTE: In Canada, replace spark plug with resistor plug only.
6. Replace spark plugs as necessary.
M85200
7. Check plug gap (B) with a wire feeler gauge. To change gap, move the
outer electrode. Gap must be 0.75 mm (0.030 in.).
8. Install spark plugs and tighten to 20 N•m (180 lb-in.).
9. Connect spark plug wire(s).
Adjusting Carburetor
NOTE: Carburetor is calibrated by the engine manufacturer and is
not adjustable.
If engine is operated at altitudes above 1006 m (3,300 ft), some
carburetors may require a special high altitude main jet. See your
authorized dealer.
If engine is hard to start or runs rough, check the TROUBLESHOOTING
section of this manual.
Possible engine surging will occur at high throttle with transmission in “N”
neutral and mower engagement lever disengaged. This is a normal
condition due to the emission control system.
After performing the checks in the troubleshooting section and your engine
is still not performing correctly, contact your authorized dealer.
Replacing Fuel Filter
NOTE: Change filter when fuel is low.
1. Park machine safely. (See Parking Safely in the SAFETY section).
2. Let engine cool.
3. Raise operator’s seat.
4. Put a drain pan under fuel filter.
A
A
A
A
A
c CAUTION: Avoid injury! Fuel vapors are explosive and
flammable:
• Do not smoke while handling fuel.
• Keep fuel away from flames or sparks.
• Shut off engine before servicing.
• Cool engine before servicing.
• Work in a well-ventilated area.
• Clean up spilled fuel immediately.
B










