- Frontier Equipment Compact Loader User Manual

ManualsBrandsJohn Deere ManualsCompact Loader544J

125–180 NET HORSEPOWER

444J | 544J | 624J

LOADERS

Z-BAR

LINKAGE

Vertis QCA

1300 19th Street, Suite 200

East Moline, IL 61244

Cyan

Magenta

Yell ow Black

DKAJULDR Page 1

DKAJULDR_ADV 10/24/06 10:44 AM Page 1

Summary of content (32 pages)

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DKAJULDR_ADV 10/24/06 10:44 AM Page 1 1 2 5 – 1 8 0 N E T H O R S E P O W E R J LOADERS 444J | 544J | 624J Z-BAR LINKAGE DKAJULDR Page 1 Vertis QCA 1300 19th Street, Suite 200 East Moline, IL 61244 Cyan Magenta Yellow Black
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DKAJULDR_ADV 10/24/06 10:44 AM Page 2 J LOADERS 444J 125 hp 2.5-cu.-yd. bucket 18,340-lb. tipping load, straight 15,639-lb. tipping load, 40-degree full turn 18,104-lb. breakout 22,645-lb. operating weight 444J | 544J | 624J Take productivity to a higher level.
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2 DKAJULDR_ADV 10/24/06 10:44 AM Page 3 544J 160 hp 3.0-cu.-yd. bucket 22,801-lb. tipping load, straight 18,752-lb. tipping load, 40-degree full turn 22,672-lb. breakout 27,489-lb. operating weight 624J 180 hp 3.5-cu.-yd. bucket 25,639-lb. tipping load, straight 21,854-lb. tipping load, 40-degree full turn 28,483-lb. breakout 31,691-lb. operating weight Refined PowerTech™ diesels deliver an impressive torque rise of 37, 41, and 54 percent in the 444J, 544J, and 624J, respectively.
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DKAJULDR_ADV 10/24/06 10:44 AM Page 4 Conveniently positioned switch module helps reduce operator fatigue with clearly visible backlit and sealed controls. Standard air-ride armchair seat adjusts multiple ways for extra comfort. Eleven automotive-style louvers including two directed at the pedals and independently adjustable defrosters provide effective airflow to help keep the glass clear and the pressurized cab comfortable. 1 1.
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4 DKAJULDR_ADV 10/24/06 10:44 AM Page 5 Hard work never felt this easy. From the convenient controls that customize Your choice of single-lever joystick or two-lever machine operation, to the comfortable, fully pilot-operated controls and an all-new sealed adjustable air-ride armchair seat, the J-Series switch module allow convenient control of Loaders have everything your operators multiple machine operations. Up-front, a state-of- need to do their best.
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DKAJULDR_ADV 10/24/06 10:44 AM Page 6 More power and control means more productivity. Want to increase productivity? Choose the You won’t find a smoother shifting loader, J-Series Loaders. It’s not just their impressive either. The powershift torque converter torque reserves and Power Bulge advantage transmission employs smart-shift tech- that make them such powerful performers.
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6 DKAJULDR_ADV 10/25/06 11:03 AM Page 7 Since the hydraulic system provides only the power required, there’s no wasted horsepower or fuel. Responsive steering and full 80-degree articulation increase maneuverability in tight quarters — for fast cycle times and fewer “three-point” turns. Smart-shift technology ensures that gear changes are smooth as silk regardless of whether the bucket is empty or fully loaded. When rpms drop below 2,200, the horsepower actually goes up.
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DKAJULDR_ADV 10/24/06 11:41 AM Page 8 Large-capacity fuel tanks let you run longer between fill-ups for more uptime and productivity. Wet-sleeve liners provide uniform engine cooling and longer durability than cast-in-block designs. Service intervals for engine oil, transmission oil, and hydraulic oil have been extended to 500, 2,000, and 4,000 hours.
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8 DKAJULDR_ADV 10/24/06 10:45 AM Page 9 If only all your workers were this reliable. If you’re looking for a highly dependable worker, Of course, not everything is new. You’ll put a 444J, 544J, or 624J on the payroll. All also benefit from traditional John Deere three come equipped with advantages that durability features such as replaceable help them survive, even thrive, in a hostile wet-sleeve engine cylinder liners and world.
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DKAJULDR_ADV 10/24/06 10:45 AM Page 10 Build one your way. Who says you have to “settle” for a or field-installed options to fit a wide loader with the wrong axles, boom, bucket, variety of work. So you can equip a or whatever? The 444J, 544J, and 624J loader with the features, tools, and attach- are available with a wide variety of factory- ments you need to maximize your efforts.
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DKAJULDR_ADV 10/25/06 11:03 AM Page 11 Available sound-suppression packages make J-Series cabs even quieter — some by as much as 5 dBa. Axle options include front and rear locking differentials or front locking differential with conventional rear. Corrosion package shields electrical components and connections for longer life. Onboard weighing systems help you to load trucks to their full legal payload, for maximum productivity. 1 1.
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DKAJULDR_ADV 10/24/06 10:45 AM Hydraulically driven fan runs only as needed — for efficient cooling and reduced fuel consumption. Vertis QCA 1300 19th Street, Suite 200 East Moline, IL 61244 Cyan Page 12 Optional reversing fan automatically back-blows every 30 minutes to help keep cooler cores clean. Or hit the button to choose your own cleaning cycles. Magenta Yellow Black All daily service points including fuel are on the left side for quick and convenient ground-level access.
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DKAJULDR_ADV 10/24/06 10:45 AM Page 13 We made ourselves even more accessible. When it comes to helping you control daily plugging. We didn’t stop there. Service intervals operating costs, we’re open to new ideas — have been extended, and ground-level same- and these loaders are packed with them. side service points help make quick work of Take the Quad-Cool system, for example. the daily routine.
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DKAJULDR_SPECS 10/24/06 10:47 AM Page 14 Specifications Engine 444J Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere PowerTechTM 4045H; certified to EPA Tier 2 emissions Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Valves Per Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . 2 Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276 cu. in. (4.5 L) Net Peak Power . . . . . . . . . . . . . . . . . . . . . .
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DKAJULDR_SPECS 10/24/06 10:47 AM Page 15 Refill Capacities (U.S.) (continued) 444J Differential (each axle) Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 qt. (17 L) Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 qt. (17 L) Loader Hydraulic Reservoir and Filters . . . . . . . . . . 25.5 gal. (96.5 L) Wet-Disc Parking Brake . . . . . . . . . . . . . . . . . . . . . 10 oz. (0.3 L) Hydraulic System/Steering Pump (loader and steering). . . . . . . . . .
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DKAJULDR_SPECS 10/24/06 10:47 AM Page 16 Dimensions with QuickCoupler and Bucket 444J Standard Z-Bar Dump Clearance . . . . . . . . . . . . . . . . . . . . . . . . (see page 17) Dump Reach . . . . . . . . . . . . . . . . . . . . . . . . . . . (see page 17) Maximum Digging Depth. . . . . . . . . . . . . . . . . . 3.9 in. (99 mm) Height to Hinge Pin, Fully Raised. . . . . . . . . . . . 11 ft. 10 in. (3597 mm) Overall Length. . . . . . . . . . . . . . . . . . . . . . . . . .
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DKAJULDR_SPECS 10/24/06 10:47 AM Standard Z-Bar Information with Pin-On-Type Bucket Page 17 444J General Purpose General Purpose General Purpose Bucket Type/Size w/Bolt-On Edge w/Bolt-On Edge w/Teeth and Segments Capacity, Heaped SAE . . . . . . . . . . . . . . . . . . . 2.5 cu. yd. (1.9 m3) 2.0 cu. yd. (1.5 m3) 2.0 cu. yd. (1.5 m3) Capacity, Struck SAE . . . . . . . . . . . . . . . . . . . . 2.1 cu. yd. (1.6 m3) 1.6 cu. yd. (1.2 m3) 1.6 cu. yd. (1.2 m3) Bucket Weight . . . . . . . . . . . . . . . . .
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DKAJULDR_SPECS 10/24/06 10:47 AM Page 18 Standard Z-Bar Information with Quick-Coupler and Construction Fork 444J Tine Length 48 in. (1220 mm) Overall Length . . . . . . . . . . . . . . . . . . . . . . . . . 24 ft. 4 in. (7407 mm) Tipping Load, Straight (fork level, load centered forward 24 in. [610 mm] on 48-in. [1220 mm] tine and 30 in. [762 mm] on 60-in. [1525 mm] tine) . . . . . 11,449 lb. (5193 kg) Tipping Load, 40-Degree Full Turn (fork level, load centered forward 24 in. [610 mm] on 48-in.
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DKAJULDR_SPECS 10/24/06 10:47 AM High-Lift Z-Bar Information with Quick-Coupler and Bucket Page 19 444J General Purpose General Purpose Bucket Type/Size w/Bolt-On Edge w/Bolt-On Edge Capacity, Heaped SAE . . . . . . . . . . . . . . . . . . . 2.5 cu. yd. (1.9 m3) 2.0 cu. yd. (1.5 m3) 1.6 cu. yd. (1.2 m3) Capacity, Struck SAE . . . . . . . . . . . . . . . . . . . . 2.1 cu. yd. (1.6 m3) Bucket Weight with Coupler. . . . . . . . . . . . . . . 2,806 lb. (1273 kg) 2,643 lb. (1199 kg) Bucket Width . . . . .
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DKAJULDR_SPECS 10/24/06 10:47 AM Page 20 Specifications Engine 544J Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere PowerTech 6068H; certified to EPA Tier 2 emissions Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Valves Per Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . 2 Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414 cu. in. (6.8 L) Net Peak Power . . . . . . . . . . . . . . . . . . . . . . .
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20 DKAJULDR_SPECS 10/24/06 10:47 AM Page 21 Refill Capacities (U.S.) (continued) 544J Differential (each axle) Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 qt. (18 L) Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 qt. (18 L) Loader Hydraulic Reservoir and Filters . . . . . . . . . . 25.5 gal. (96.5 L) Wet-Disc Parking Brake . . . . . . . . . . . . . . . . . . . . . 10 oz. (0.3 L) Hydraulic System/Steering Pump (loader and steering). . . . . . . .
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DKAJULDR_SPECS 10/24/06 10:47 AM Page 22 Dimensions with QuickCoupler and Bucket 544J Standard Z-Bar Dump Clearance . . . . . . . . . . . . . . . . . . . . . . . . (see page 23) Dump Reach . . . . . . . . . . . . . . . . . . . . . . . . . . . (see page 23) Maximum Digging Depth. . . . . . . . . . . . . . . . . . 5.5 in. (139 mm) Height to Hinge Pin, Fully Raised. . . . . . . . . . . . 12 ft. 7 in. (3836 mm) Overall Length. . . . . . . . . . . . . . . . . . . . . . . . . .
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22 DKAJULDR_SPECS 10/24/06 10:47 AM Standard Z-Bar Information with Pin-On-Type Bucket Page 23 544J Narrow General Wide General Purpose General Purpose General Purpose w/ Bucket Type/Size Purpose w/Bolt-On Edge w/Bolt-On Edge w/Bolt-On Edge Teeth and Segments Capacity, Heaped SAE . . . . . . . . . . . . . . . . . . . 3.0 cu. yd. (2.3 m3) 3.0 cu. yd. (2.3 m3) 2.5 cu. yd. (1.9 m3) 2.5 cu. yd. (1.9 m3) Capacity, Struck SAE . . . . . . . . . . . . . . . . . . . . 2.6 cu. yd. (2.0 m3) 2.6 cu. yd. (2.
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DKAJULDR_SPECS 10/24/06 10:47 AM Page 24 Standard Z-Bar Information with Quick-Coupler and Construction Fork 544J Tine Length 48 in. (1220 mm) Overall Length . . . . . . . . . . . . . . . . . . . . . . . . . 25 ft. 7 in. (7802 mm) Tipping Load, Straight (fork level, load centered forward 24 in. [610 mm] on 48-in. [1220 mm] tine and 30 in. [762 mm] on 60-in. [1525 mm] tine) . . . . . 14,859 lb. (6740 kg) Tipping Load, 40-Degree Full Turn (fork level, load centered forward 24 in. [610 mm] on 48-in.
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DKAJULDR_SPECS 10:47 AM High-Lift Z-Bar Information with Quick-Coupler and Bucket Page 25 544J General Purpose General Purpose Bucket Type/Size w/Bolt-On Edge w/Bolt-On Edge Capacity, Heaped SAE . . . . . . . . . . . . . . . . . . . 3.0 cu. yd. (2.3 m3) 2.5 cu. yd. (1.9 m3) Capacity, Struck SAE . . . . . . . . . . . . . . . . . . . . 2.6 cu. yd. (2.0 m3) 2.1 cu. yd. (1.6 m3) Bucket Weight with Coupler. . . . . . . . . . . . . . . 3,595 lb. (1631 kg) 2,879 lb. (1306 kg) Bucket Width . . . . . . . . . .
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DKAJULDR_SPECS 10/24/06 10:47 AM Page 26 Specifications Engine 624J Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere PowerTech 6068H; certified to EPA Tier 2 emissions Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Valves Per Cylinder. . . . . . . . . . . . . . . . . . . . . . . . . 4 Displacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414 cu. in. (6.8 L) Net Peak Power . . . . . . . . . . . . . . . . . . . . . . .
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26 DKAJULDR_SPECS 10/24/06 10:47 AM Page 27 Refill Capacities (U.S.) (continued) 624J Differential (each axle) Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 qt. (24.5 L) Rear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 qt. (20 L) Loader Hydraulic Reservoir and Filters . . . . . . . . . . 31.5 gal. (119 L) Wet-Disc Parking Brake . . . . . . . . . . . . . . . . . . . . . 10 oz. (0.3 L) Hydraulic System/Steering Pump (loader and steering). . . . . . . .
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DKAJULDR_SPECS 10/24/06 10:47 AM Page 28 Dimensions with QuickCoupler and Bucket 624J Standard Z-Bar Dump Clearance . . . . . . . . . . . . . . . . . . . . . . . . (see page 29) Dump Reach . . . . . . . . . . . . . . . . . . . . . . . . . . . (see page 29) Maximum Digging Depth. . . . . . . . . . . . . . . . . . 6.5 in. (164 mm) Height to Hinge Pin, Fully Raised. . . . . . . . . . . . 13 ft. 0 in. (3966 mm) Overall Length. . . . . . . . . . . . . . . . . . . . . . . . . .
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28 DKAJULDR_SPECS 10/24/06 10:47 AM Standard Z-Bar Information with Pin-On-Type Bucket Page 29 624J General Purpose General Purpose General Purpose w/ Bucket Type/Size w/Bolt-On Edge w/Bolt-On Edge Teeth and Segments Capacity, Heaped SAE . . . . . . . . . . . . . . . . . . . 3.5 cu. yd. (2.7 m3) 3.0 cu. yd. (2.3 m3) 3.0 cu. yd. (2.3 m3) Capacity, Struck SAE . . . . . . . . . . . . . . . . . . . . 3.0 cu. yd. (2.3 m3) 2.5 cu. yd. (1.9 m3) 2.5 cu. yd. (1.9 m3) Bucket Weight . . . . . . . . . . . . . .
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DKAJULDR_SPECS 10/24/06 10:47 AM Page 30 Standard Z-Bar Information with Quick-Coupler and Construction Fork 624J Tine Length 48 in. (1220 mm) Overall Length . . . . . . . . . . . . . . . . . . . . . . . . . 26 ft. 2 in. (7967 mm) Tipping Load, Straight (fork level, load centered forward 24 in. [610 mm] on 48-in. [1220 mm] tine and 30 in. [762 mm] on 60-in. [1525 mm] tine) . . . . . 17,324 lb. (7858 kg) Tipping Load, 40-Degree Full Turn (fork level, load centered forward 24 in. [610 mm] on 48-in.
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10:47 AM Page 31 624J General Purpose General Purpose Bucket Type/Size w/Bolt-On Edge w/Bolt-On Edge Capacity, Heaped SAE . . . . . . . . . . . . . . . . . . . 3.5 cu. yd. (2.7 m3) 3.0 cu. yd. (2.3 m3) Capacity, Struck SAE . . . . . . . . . . . . . . . . . . . . 3.0 cu. yd. (2.3 m3) 2.5 cu. yd. (1.9 m3) Bucket Weight with Coupler. . . . . . . . . . . . . . . 3,523 lb. (1598 kg) 3,348 lb. (1519 kg) Bucket Width . . . . . . . . . . . . . . . . . . . . . . . . . . 105.9 in. (2690 mm) 105.9 in.
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DKAJULDR_SPECS 10/24/06 10:47 AM Page 32 444J / 544J / 624J LOADERS Key: ● Standard equipment ▲ Optional equipment *See your John Deere dealer for further information.