Owner's manual

ManualsBrandsJLG ManualsSpecial machinery15ELSP

Illustrated Parts Manual

Models

12ELSP

15ELSP

3120786

August 15, 2004

Summary of content (78 pages)

PAGE 1
Illustrated Parts Manual Models 12ELSP & 15ELSP 3120786 August 15, 2004
PAGE 2
PAGE 3
REVISION LOG June 30,1999 - Original Issue Of Manual November 1, 1999 - Updated Section 1 May 1, 2000 - Revised Manual (Edited to 0010563 Revision 11) September 1, 2000 - Revised Maual (Edited to 0010563 Revision15) March 15, 2001 - Revised Manual (Edited to 0010563 Revision 18) January 15, 2002 - Revised Manual (Revised Pump and Lift Cylinders) February 1, 2002 - Revised Manual (Edited to 0010563 Revision 30) March 31, 2003 - Revised Manual (Edited to 0010563 Revision 35) June 30, 2003 - Revised Manual (Ed
PAGE 4
REVISION LOG B 12ELSP & 15ELSP 3120786
PAGE 5
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 BASE MOUNTED COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 SECTION 2 - CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 2-1 2-2 2-3 2-4 2-5 2-6 DC POWER PACK INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PAGE 6
TABLE OF CONTENTS FIGURE NO. ii TITLE 12ELSP & 15ELSP PAGE NO.
PAGE 7
SECTION 1 BASE 3120786 12ELSP & 15ELSP 1-1
PAGE 8
SECTION 1 BASE FIGURE 1-1.
PAGE 9
SECTION 1 BASE FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 PART NUMBER QTY. 0259472 0271922 Ref. Ref. Ref.
PAGE 10
SECTION 1 BASE FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED) ITEM # 101 102 103 104 105 106 107 108 109 110 111 PART NUMBER QTY. 0271924 0259357 0271923 Ref. Ref. Ref.
PAGE 11
SECTION 1 BASE FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. Ref. 301 302 303 304 401 402 0256808 0259472/0271922 Ref. Ref. 0140033 0641406 4751400 3311405 1 2 4 4 0259447 0259472/0271922 Ref. Ref. Ref.
PAGE 12
SECTION 1 BASE FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED) ITEM # 1-6 PART NUMBER QTY. DESCRIPTION 12ELSP & 15ELSP REV.
PAGE 13
SECTION 2 CONTROLS 3120786 12ELSP & 15ELSP 2-1
PAGE 14
SECTION 2 CONTROLS FIGURE 2-1.
PAGE 15
SECTION 2 CONTROLS FIGURE 2-1. DC POWER PACK INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 3120786 PART NUMBER QTY. 0259449 0271307 0271929 Ref. Ref. Ref. Ref.
PAGE 16
SECTION 2 CONTROLS FIGURE 2-1. DC POWER PACK INSTALLATION (CONTINUED) ITEM # 101 102 103 104 105 to 108 109 110 PART NUMBER QTY. 0271928 0259294 0258478 0270117 0271927 Ref. Ref. Ref. Ref. Ref.
PAGE 17
SECTION 2 CONTROLS FIGURE 2-1. DC POWER PACK INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 3911010 4761000 4922935 2 2 1 0272181 Ref. 301 See Note 1 302 303 3911008 4751000 2 2 3120786 DESCRIPTION REV.
PAGE 18
SECTION 2 CONTROLS FIGURE 2-2.
PAGE 19
SECTION 2 CONTROLS FIGURE 2-2. DC MOTOR/PUMP ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 25A 25B 26 27 PART NUMBER QTY. 3600291 3600306 3600343 Ref. Ref. Ref. Ref.
PAGE 20
SECTION 2 CONTROLS FIGURE 2-2. DC MOTOR/PUMP ASSEMBLY (CONTINUED) ITEM # PART NUMBER 32 33 34 35 36 37 38 39 2-8 QTY. 1 7016753 7022220 7016717 7013750 7013779 7016714 7013720 7013726 7016755 7013770 1 1 1 2 1 1 1 DESCRIPTION REV.
PAGE 21
SECTION 2 CONTROLS FIGURE 2-2. DC MOTOR/PUMP ASSEMBLY (CONTINUED) ITEM # 3120786 PART NUMBER QTY. DESCRIPTION 12ELSP & 15ELSP REV.
PAGE 22
SECTION 2 CONTROLS FIGURE 2-3.
PAGE 23
SECTION 2 CONTROLS FIGURE 2-3. BATTERY CHARGER INSTALLATION ITEM # 1 2 PART NUMBER QTY. 0400223 0400225 Ref. Ref. Ref. 0100011 0270163 A/R 1 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 1 0400176 0400193 0641406 0641412 0720805 0721008 0861192 0861193 0902442 0940085 1060570 2940111 3310805 3311005 3311405 3311505 3820001 3900190 4750800 4751000 4751400 4751500 4 2 2 8 1 1 2 1 1 1 2 8 2 3 2 2 2 16 A/R 1 0258203 Ref. Ref. 0259543 Ref. 0270717 Ref.
PAGE 24
SECTION 2 CONTROLS FIGURE 2-4.
PAGE 25
SECTION 2 CONTROLS FIGURE 2-4. BATTERY CHARGER ASSEMBLY ITEM # 1 to 4 5 6 7 PART NUMBER QTY. 0400176 0400193 Ref. Ref. Not Used 7011509 7018536 1 2 1 7020626 7020677 8 9 10 11 12 7020627 Not Required Not Used 7020629 7011513 A/R 1 0 1 1 2 7020631 7020678 13 7018555 7020679 14 15 16 17 18 19 20 21 7020605 7020674 7018556 7011528 7018586 Not Used 1 1 1 BATTERY CHARGER ASSEMBLIES Standard Charger with Cord Standard Charger with Inlet REV.
PAGE 26
SECTION 2 CONTROLS FIGURE 2-5.
PAGE 27
SECTION 2 CONTROLS FIGURE 2-5. CABLE & PLATFORM CONTROLS INSTALLATION - 12ELSP ITEM # 1 2 3 4 5 6 7 8 PART NUMBER QTY. 0270490 0272345 0270746 Ref. Ref. Ref. 0100011 0641410 0641612 0721006 0860945 0860946 0861207 7020078 7020088 7020089 7020091 7020092 7020093 1060923 4460549 4922653 1060922 4922652 1320149 1670603 3311001 3311405 3311605 A/R 1 1 2 1 1 1 1 2 1 1 1 4 86in/2.
PAGE 28
SECTION 2 CONTROLS FIGURE 2-5. CABLE & PLATFORM CONTROLS INSTALLATION - 12ELSP (CONTINUED) ITEM # PART NUMBER QTY. 35 36 4922420 3520034 1 2 0259450 Ref. 101 102 103 to 104 105 2-16 Not Used 4360274 Not Used 4460662 DESCRIPTION REV.
PAGE 29
SECTION 2 CONTROLS FIGURE 2-5. CABLE & PLATFORM CONTROLS INSTALLATION - 12ELSP (CONTINUED) ITEM # 3120786 PART NUMBER QTY. DESCRIPTION 12ELSP & 15ELSP REV.
PAGE 30
SECTION 2 CONTROLS FIGURE 2-6.
PAGE 31
SECTION 2 CONTROLS FIGURE 2-6. CABLE & PLATFORM CONTROLS INSTALLATION - 15ELSP ITEM # 1 2 3 4 5 6 7 PART NUMBER QTY. DESCRIPTION REV. 0258449 0258449 0272346 0270748 Ref. Ref. Ref. Ref.
PAGE 32
SECTION 2 CONTROLS FIGURE 2-6. CABLE & PLATFORM CONTROLS INSTALLATION - 15ELSP (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 29 30 31 3252761 4460549 4922420 2 1 1 Decal - Voltage (With Accessory Outlet Only): Plug, Electrical (With 120V Accessory Outlet Only) Harness, Jumper (Not Shown - Located inside Item 7) (S/N 17472 to Present Only) 0259450 Ref.
PAGE 33
SECTION 3 MAST 3120786 12ELSP & 15ELSP 3-1
PAGE 34
SECTION 3 MAST FIGURE 3-1.
PAGE 35
SECTION 3 MAST FIGURE 3-1. MAST ASSEMBLY - 12ELSP ITEM # PART NUMBER QTY. 0801257 0801324 Ref. Ref. Ref.
PAGE 36
SECTION 3 MAST FIGURE 3-1. MAST ASSEMBLY - 12ELSP (CONTINUED) ITEM # PART NUMBER 37 QTY.
PAGE 37
SECTION 3 MAST FIGURE 3-1. MAST ASSEMBLY - 12ELSP (CONTINUED) ITEM # PART NUMBER QTY. 70 71 71A 71A 71B 71C 71D 4761500 1 1 4845731 4846381 4846514 3572847 3900163 1 2 72 73 4740007 3020041 9 A/R 1260355 Ref.
PAGE 38
SECTION 3 MAST FIGURE 3-2.
PAGE 39
SECTION 3 MAST FIGURE 3-2. MAST ASSEMBLY - 15ELSP ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 to 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 to 41 3120786 PART NUMBER QTY. 0801195 0801323 Ref. Ref. Ref.
PAGE 40
SECTION 3 MAST FIGURE 3-2. MAST ASSEMBLY - 15ELSP (CONTINUED) ITEM # PART NUMBER 42 QTY.
PAGE 41
SECTION 3 MAST FIGURE 3-2. MAST ASSEMBLY - 15ELSP (CONTINUED) ITEM # PART NUMBER 76 77 Not Used QTY. 1 78 Not Available 1260355 1260356 1 79 1260357 1 80 81 82 83 0641408 4060987 4740007 3020041 3 1 15 A/R 2901673 1 Not Available 1260355 Ref. Ref. Ref.
PAGE 42
SECTION 3 MAST FIGURE 3-2. MAST ASSEMBLY - 15ELSP (CONTINUED) ITEM # 201 202 203 204 205 206 207 208 209 210 211 301 302 303 304 305 306 307 308 309 310 311 3-10 PART NUMBER QTY. 1260356 Ref. 0100062 0561149 A/R 2 2 0561151 0561408 Kit 3422338 3422346 3450355 3450304 3571103 4300111 4711500 A/R 2 2 2 2 1 2 2 1260349 2 1260357 Ref. 0100062 0561149 A/R 2 2 0561151 0561408 Kit 3422338 3422346 3450355 3450304 3571101 4300111 4711500 A/R 2 2 2 2 1 2 2 1260349 2 DESCRIPTION REV.
PAGE 43
SECTION 4 PLATFORM 3120786 12ELSP & 15ELSP 4-1
PAGE 44
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 45
SECTION 4 PLATFORM FIGURE 4-1. STEEL BASE PLATFORM INSTALLATION (PRIOR TO 18610) ITEM # PART NUMBER QTY. 0259376 0270439 Ref. Ref. Ref. 1 2 3 4 5 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 1 0259350 0270438 0641616 0641620 3311605 4711600 2 4 6 12 0259350 0270438 Ref. Ref. Ref.
PAGE 46
SECTION 4 PLATFORM FIGURE 4-1. STEEL BASE PLATFORM INSTALLATION (PRIOR TO 18610) (CONTINUED) ITEM # 201 202 203 to 205 206 PART NUMBER QTY. 4846034 4846324 Ref. Ref. Ref.
PAGE 47
SECTION 4 PLATFORM FIGURE 4-1. STEEL BASE PLATFORM INSTALLATION (PRIOR TO 18610) (CONTINUED) ITEM # 3120786 PART NUMBER QTY. DESCRIPTION 12ELSP & 15ELSP REV.
PAGE 48
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 49
SECTION 4 PLATFORM FIGURE 4-2. STEEL BASE PLATFORM INSTALLATION (S/N 18610 TO PRESENT) ITEM # PART NUMBER QTY. 0259376 0270439 Ref. Ref. Ref. 1 2 3 4 5 101 102 103 104 105 106 107 108 1 0272264 0272265 0641616 0641620 3311605 4711600 2 4 6 12 0272264 0272265 Ref. Ref. Ref.
PAGE 50
SECTION 4 PLATFORM FIGURE 4-2. STEEL BASE PLATFORM INSTALLATION (S/N 18610 TO PRESENT) ITEM # PART NUMBER QTY. 131 132 3080005 0721004 1 1 4846324 Ref. 1780303 2600268 Not Used 4846326 3572584 1 2 Gate Hinge 1 1 Left Side Handrail Plate, Kick 0272524 Ref. 0641418 3311405 4751400 1 1 2 201 202 203 to 205 206 207 301 302 303 4-8 DESCRIPTION REV.
PAGE 51
SECTION 5 CYLINDER 3120786 12ELSP & 15ELSP 5-1
PAGE 52
SECTION 5 CYLINDER FIGURE 5-1.
PAGE 53
SECTION 5 CYLINDER FIGURE 5-1. LIFT CYLINDER ASSEMBLY (PRIOR TO S/N 18391) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NUMBER QTY. 1686981 1683808 1683808 Ref. Ref. Ref. Ref. Kit Kit Kit Kit Kit Kit Not Used 7003246 Not Used 7019839 7019838 7019835 7019834 3120786 LIFT CYLINDER ASSEMBLY 12SP with 5 Section Mast 12SP with 4 Section Mast 15SP 1 1 1 1 1 1 O-Ring Wiper Seal O-Ring Seal Ring, Wear 1 Locknut 1 1 1 1 1 7019872 Not Available 7019833 DESCRIPTION 1 REV.
PAGE 54
SECTION 5 CYLINDER FIGURE 5-2.
PAGE 55
SECTION 5 CYLINDER FIGURE 5-2. LIFT CYLINDER ASSEMBLY (S/N 18391 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PART NUMBER QTY. 1684142 Ref.
PAGE 56
SECTION 5 CYLINDER FIGURE 5-2. LIFT CYLINDER ASSEMBLY (S/N 18391 TO PRESENT) (CONTINUED) ITEM # 5-6 PART NUMBER QTY. DESCRIPTION 12ELSP & 15ELSP REV.
PAGE 57
SECTION 6 HYDRAULIC 3120786 12ELSP & 15ELSP 6-1
PAGE 58
SECTION 6 HYDRAULIC FIGURE 6-1.
PAGE 59
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM ITEM # 1 2 to 4 5 6 PART NUMBER QTY. 0270117 0259294 0271928 0259294 0258478 0270117 0271927 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 60
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM (CONTINUED) ITEM # 6-4 PART NUMBER QTY. DESCRIPTION 12ELSP & 15ELSP REV.
PAGE 61
SECTION 7 ELECTRICAL 3120786 12ELSP & 15ELSP 7-1
PAGE 62
SECTION 7 ELECTRICAL FIGURE 7-1.
PAGE 63
SECTION 7 ELECTRICAL 3120786 12ELSP & 15ELSP 7-3
PAGE 64
SECTION 7 ELECTRICAL FIGURE 7-2.
PAGE 65
SECTION 7 ELECTRICAL 3120786 12ELSP & 15ELSP 7-5
PAGE 66
SECTION 7 ELECTRICAL THIS PAGE INTENTIONALLY LEFT BLANK 7-6 12ELSP & 15ELSP 3120786
PAGE 67
SECTION 8 DECALS 3120786 12ELSP & 15ELSP 8-1
PAGE 68
SECTION 8 DECALS FIGURE 8-1.
PAGE 69
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 101 PART NUMBER QTY. 0270404 0259438 Ref. Ref. Ref. 0860520 Not Available 1703625 1703681 1703779 1703781 1703784 1703785 1703786 Use 1701509 1701509 1703789 1703814 1703817 1704212 1704221 1704424 1704277 1704365 1704366 Use Item #201 Not Available 3520006 Use Item #202 1 4 2 1 1 2 1 1 1 2 1 4 3 0258842 Ref. 3251243 2 0272425 0259615 Ref. Ref. Ref.
PAGE 70
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (CONTINUED) ITEM # 8-4 PART NUMBER QTY. DESCRIPTION 12ELSP & 15ELSP REV.
PAGE 71
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODELS 12SP/15SP The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further infomation, contact your JLG dealer or the JLG Industries Parts Department. Part Number Description Qty.
PAGE 72
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODELS 12SP/15SP The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further infomation, contact your JLG dealer or the JLG Industries Parts Department. Part Number 9-2 Description 12ELSP & 15ELSP Qty.
PAGE 73
SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. Ref. 3120786 7002821 7002823 4460467 Ref. 1 1 1 4460510 1 7016654 7004275 7004276 7002826 8896941 1 1 1 1 1 DESCRIPTION REV.
PAGE 74
SECTION 10 SPECIAL OPTIONS Note: This list is to accomodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 10-2 PART NUMBER QTY. DESCRIPTION 12ELSP & 15ELSP REV.
PAGE 75
SECTION 11 PART NUMBER INDEX Part Number Page 0100001 ......................... 1-4 0100011 . 2-3, 2-11, 2-15, 219, 3-3, 3-7, 4-3, 4-7 0100019 .................. 1-3, 4-7 0100020 ......................... 6-3 0100062 .........3-5, 3-9, 3-10 0140033 ......................... 1-5 0256808 ......................... 1-5 0258203 ....................... 2-11 0258449 ....................... 2-19 0258478 .................. 2-4, 6-3 0259294 .................. 2-4, 6-3 0259350 .........................
PAGE 76
SECTION 11 Part Number 3911010 3911024 3931516 3990010 4060092 4060875 4060960 4060961 4060987 4061024 4070860 4070861 4070862 4070970 4070971 4070984 4070988 4070989 4070990 4160124 4160130 4240032 4240033 4280296 4300111 4300129 4360274 4360397 4360456 4360467 4420039 4460023 4460044 4460190 4460234 4460549 4460566 4460567 4460633 4460662 4567489 4567491 4567492 4567605 4567669 4567670 4567749 4567750 4567751 4567911 4568227 4568228 4640956 4711400 PART NUMBER INDEX Page .........................
PAGE 77
PAGE 78
Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: (717) 485-5161 Fax: (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W.