Parts Manual Manual

ManualsBrandsJLG ManualsSpecial machinery150HAX

Illustrated Parts Manual

Model

150HAX

P/N

3120812

January 4, 2013

Summary of content (232 pages)

PAGE 1
Illustrated Parts Manual Model 150HAX P/N 3120812 January 4, 2013
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PAGE 3
REVISION LOG October 31, 1991 - Original Issue Of Manual Revised January 5, 1999 Revised October 30, 2000 (Edited to P/N 0010433 Revision 20) September 12, 2002 - Revised (Manual edited to P/N 0010433 Revision 26) December 12, 2002 - Revised (Manual edited to P/N 0010433 Revision 27) August 19, 2004 - Revised (Manual edited to P/N 0010433 Revision 33) February 15, 2005 - Revised (Manual edited to P/N 0010433 Revision 36) February 27, 2007 - Revised (Manual edited to P/N 0010433 Revision 38) October 1, 2007
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REVISION LOG B 150HAX 3120812
PAGE 5
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 AXLE AND STEERING INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE HUB ASSEMBLY (PRIOR TO S/N 141512). . . . . . . . . . . . . . . . . . . . . . . .
PAGE 6
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-8 5-9 5-10 AXLE EXTENSION CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2 JACK CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6 PLATFORM LEVEL CYLINDER ASSEMBLY (PRIOR TO S/N 27450) . . . . . . . . . . .
PAGE 7
SECTION 1 FRAME 3120812 150HAX 1-1
PAGE 8
SECTION 1 FRAME FIGURE 1-1.
PAGE 9
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION ITEM # PART NUMBER QTY. 0251875 0253827 0254401 Ref. Ref. Ref. Ref. 1 1A 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 3120812 2 4843943 4844478 0960821 4843942 4844477 0960821 1682522 1682905 1683045 0560975 0560973 0641807 4711800 0641808 3340595 4070792 0641607 4761600 0362051 0560972 0641812 0560974 4070790 3340596 3534389 0362050 4070791 4565314 4 2 4 2 6 2 1 44 20 2 A/R 6 16 A/R 2 16 6 A/R 2 2 2 A/R 4 A/R Ref.
PAGE 10
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 to 49 50 4751400 3311405 3421952 3760133 3421953 0641617 4070789 0362048 4460049 3900168 4920140 4360237 4360277 4360236 0641608 2160002 4070808 0561117 4060804 4420044 0641406 Not Used 4843793 96 52 2 8 2 6 A/R 2 4 8 4 4 4 4 4 4 A/R 2 6ft/18.3m 2ft/.6m 16 51 4843979 2 52 4843794 2 53 54 55 56 3421565 3760170 1260017 3760106 4 4 2.
PAGE 11
SECTION 1 FRAME FIGURE 1-1. AXLE AND STEERING INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 109 110 111 112 113 114 115 116 117 118 119 0641506 4761500 3531946 4843825 1682531 3421972 3421493 3421686 3323002 3300229 28 28 6 2 2 4 2 2 4 4 6 120 121 122 123 124 125 3421973 3421972 0440162 1660202 1660203 2160002 0440183 3421972 4 4 4 2 4 2 201 2360339 Ref. 3120812 DESCRIPTION REV.
PAGE 12
SECTION 1 FRAME 1-6 PRIOR TO S/N 137333 3A S/N 137333 TO PRESENT 7 56 3B OR 2 4 8 1 9 10 12 11 FIGURE 1-2.
PAGE 13
SECTION 1 FRAME FIGURE 1-2. TIRE AND WHEEL DRIVE INSTALLATIONS ITEM # PART NUMBER QTY. 0251946 0270229 1001107574 Ref. Ref. Ref. Ref. 1 4 Use 1001116796 1001116796 2 4 0920084 0920110 0920119 3 3A 4 See Note Use 3160204 3B 3160204 1001107852 4 5 6 7 8 9 10 11 12 3120812 8 4300092 4300097 4761800 4751800 3311801 0100011 0642216 4762200 3300007 8 8 8 A/R 48 48 48 0251590 Ref. 0251589 4 Ref.
PAGE 14
SECTION 1 FRAME FIGURE 1-3.
PAGE 15
SECTION 1 FRAME FIGURE 1-3. DRIVE HUB ASSEMBLY (PRIOR TO S/N 141512) ITEM # PART NUMBER QTY. DESCRIPTION REV. 2780155 Ref. Ref. DRIVE HUB ASSEMBLY Note: For Machines Prior to S/N 0300141512, Original Equipment Assembly p/n 2780155 may have been replaced with p/n 1001116796 as Service Replacement Assembly. Identify P/N before ordering replacement components. If equipped with p/n 1001116796 refer to next illustration.
PAGE 16
SECTION 1 FRAME FIGURE 1-3. DRIVE HUB ASSEMBLY (PRIOR TO S/N 141512) (CONTINUED) ITEM # PART NUMBER QTY. 37 38 39 40 7001928 7001952 7000265 7001977 2 1 12 1 41 42 43 44 45 7000284 7000282 7000283 Not Used 7000290 1 2 1 Plug, Pipe Plug, Magnetic Stud Ring, Keeper —————————— Ring, Retaining Washer Spring 1 Coupling, Input 100 2900560 1 Seal Kit (Includes 8,10,14 and 31) 1-10 DESCRIPTION 150HAX REV.
PAGE 17
SECTION 1 FRAME FIGURE 1-3. DRIVE HUB ASSEMBLY (PRIOR TO S/N 141512) (CONTINUED) ITEM # 3120812 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 18
SECTION 1 FRAME FIGURE 1-4.
PAGE 19
SECTION 1 FRAME FIGURE 1-4. DRIVE HUB ASSEMBLY (S/N 141512 TO PRESENT) ITEM # 1 1A 1B 1C 1D 1E 1F 1G 1H 1I 1J 1K 1L 1M 1N 1O 1P 2 3 3A 3B 3C 3D 3E 3F 3G 3H 4 5 6 6A 6B 6C 6D 6E 6F 6G 6H 6I 6J 6K 7 8 9 10 11 12 3120812 PART NUMBER QTY. 1001116796 Ref.
PAGE 20
SECTION 1 FRAME FIGURE 1-4. DRIVE HUB ASSEMBLY (S/N 141512 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. 13 14 15 16 17 18 19 20 to 22 23 24 25 7001971 Not Used 7001972 7001973 7001974 7001975 7000290 Not Used 7001976 Not Used 7001977 1 Gear, Sun 4 2 16 4 1 Thrustwasher Thrustwasher Bolt 1/2”-13NC x 3 3/4” (Grade 8) Bolt 3/8”-16NC x 3 1/2” Coupling 20 Lockwasher 1 Flatwasher 101 70002688 1 Seal Kit - Hub (Includes Items 1B,1H,1K,5,6F,6G,15,16 & 25) 1-14 DESCRIPTION 150HAX REV.
PAGE 21
SECTION 1 FRAME FIGURE 1-4. DRIVE HUB ASSEMBLY (S/N 141512 TO PRESENT) (CONTINUED) ITEM # 3120812 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 22
SECTION 1 FRAME FIGURE 1-5.
PAGE 23
SECTION 1 FRAME FIGURE 1-5. DRIVE BRAKE ASSEMBLY ITEM # 1 2 PART NUMBER QTY. DESCRIPTION 0920084 0920110 Ref. Ref. Ref.
PAGE 24
SECTION 1 FRAME FIGURE 1-5. DRIVE BRAKE ASSEMBLY (CONTINUED) ITEM # PART NUMBER 26 26A 26B 27 2900766 2900768 QTY. 1 1 2900767 7018608 51 1-18 0920119 Ref. 7018612 7000731 1 2 Ref. DESCRIPTION REV.
PAGE 25
SECTION 1 FRAME FIGURE 1-5. DRIVE BRAKE ASSEMBLY (CONTINUED) ITEM # 3120812 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 26
SECTION 1 FRAME FIGURE 1-6.
PAGE 27
SECTION 1 FRAME FIGURE 1-6. DRIVE MOTOR ASSEMBLY (PRIOR TO S/N 137333) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 PART NUMBER QTY. 3160176 3160213 3160204 Ref. Ref. Ref. Ref.
PAGE 28
SECTION 1 FRAME FIGURE 1-7.
PAGE 29
SECTION 1 FRAME FIGURE 1-7. DRIVE MOTOR ASSEMBLY (S/N 137333 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 to 99 100 3120812 PART NUMBER QTY. DESCRIPTION 1001107852 Ref.
PAGE 30
1-24 7 8 PRIOR TO S/N 0300137333 28 150HAX 38 11 8 7 41 18 OR 39 11 42 18 36 34 35 41 11 12 S/N 0300137333 TO PRESENT 43 8 7 8 7 32 107 108 105 106 111 112 113 37 110 1701429 TO OPERATE JACKS AND AXLES BOOM MUST BE STOWED ON REST AND UNIT ON GROUND CONTROL 101 102 103 104 SECTION 1 FRAME FIGURE 1-8.
PAGE 31
SECTION 1 FRAME FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATIONS ITEM # PART NUMBER 0251955 1001110031 1 to 6 7 8 9 to10 11 12 13 to 17 18 19 to 27 28 29 30 to 31 32 33 34 35 36 37 Not Used 4751600 3311605 Not Used 4751500 3311505 Not Used 3311501 Not Used 4640260 Use 4640260 7009739 7007321 7007323 7020045 7020051 4300076 Not Used 4640123 7004368 7012518 7000558 7006075 4300042 3311401 4761400 4751400 QTY. Ref. FRAME MOUNTED VALVES AND JACK CYLINDER INSTALLATIONS Ref. Ref. Ref.
PAGE 32
SECTION 1 FRAME FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. 42 4641183 7023917 7021625 4641193 7017496 1001109984 70002280 70002281 1 2 2 4 4 1 1 1 0252270 Ref. 1682511 0641814 4761800 3252142 0641406 4761400 4360202 3790012 Not Used 3340630 0641852 3311801 0100011 2 8 8 2 8 8 4 4 43 101 102 103 104 105 106 107 108 109 110 111 112 113 1-26 1 2 2 A/R DESCRIPTION REV.
PAGE 33
SECTION 1 FRAME FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATIONS (CONTINUED) ITEM # 3120812 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 34
SECTION 1 FRAME FIGURE 1-9.
PAGE 35
SECTION 1 FRAME FIGURE 1-9. CONTROL VALVE ASSEMBLY - 4 SECTION BANG-BANG ITEM # PART NUMBER QTY. 4640701 Ref.
PAGE 36
SECTION 1 FRAME FIGURE 1-10.
PAGE 37
SECTION 1 FRAME FIGURE 1-10. CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG ITEM # PART NUMBER QTY. 4640702 Ref.
PAGE 38
SECTION 1 FRAME FIGURE 1-10. CONTROL VALVE ASSEMBLY - 3 SECTION BANG-BANG (CONTINUED) ITEM # 1-32 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 39
SECTION 2 TURNTABLE 3120812 150HAX 2-1
PAGE 40
SECTION 2 TURNTABLE FIGURE 2-1.
PAGE 41
SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVE INSTALLATIONS ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 13A 13B 13C 14 15 16 17 18 19 PART NUMBER QTY. 0251955 1001110031 Ref. Ref. Ref.
PAGE 42
SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 43
SECTION 2 TURNTABLE FIGURE 2-1. CONTROL VALVE INSTALLATIONS (CONTINUED) ITEM # 301 302 303 304 305 306 3120812 PART NUMBER QTY. 0252773 Ref. 0140032 0641408 4751400 4761400 3311404 2540018 1 2 2 2 2 1 DESCRIPTION ALARM INSTALLATION (OPTIONAL) REV.
PAGE 44
SECTION 2 TURNTABLE FIGURE 2-2.
PAGE 45
SECTION 2 TURNTABLE FIGURE 2-2. CONTROL VALVE ASSEMBLY 2 SECTION BANG-BANG ITEM # PART NUMBER QTY. 4640462 Ref.
PAGE 46
SECTION 2 TURNTABLE FIGURE 2-2. CONTROL VALVE ASSEMBLY 2 SECTION BANG-BANG (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 47
SECTION 2 TURNTABLE FIGURE 2-2. CONTROL VALVE ASSEMBLY 2 SECTION BANG-BANG (CONTINUED) ITEM # 3120812 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 48
SECTION 2 TURNTABLE FIGURE 2-3.
PAGE 49
SECTION 2 TURNTABLE FIGURE 2-3. CONTROL VALVE ASSEMBLY 2 SECTION BANG-BANG ITEM # PART NUMBER QTY. Ref. 1 2 3 4 Ref. VALVE ASSEMBLY - 2 SECTION 7002447 7002448 7002449 7002450 7002451 7011118 Ref.
PAGE 50
SECTION 2 TURNTABLE FIGURE 2-4.
PAGE 51
SECTION 2 TURNTABLE FIGURE 2-4. CONTROL VALVE ASSEMBLY - 5 SECTION VICKERS ITEM # 1 2 PART NUMBER QTY. 4640705 4640916 4641006 Ref. Ref. Ref. Ref. Ref.
PAGE 52
SECTION 2 TURNTABLE FIGURE 2-4. CONTROL VALVE ASSEMBLY - 5 SECTION VICKERS (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 53
SECTION 2 TURNTABLE FIGURE 2-4. CONTROL VALVE ASSEMBLY - 5 SECTION VICKERS (CONTINUED) ITEM # PART NUMBER QTY. 58 7012330 A/R Ref. 100 1 101 102 103 104 7006780 7012337 7006778 See Note 7012336 See Note A/R A/R 1 1 105 7012338 1 Ref.
PAGE 54
SECTION 2 TURNTABLE FIGURE 2-5.
PAGE 55
SECTION 2 TURNTABLE FIGURE 2-5. CONTROL VALVE ASSEMBLY - 1 SECTION VICKERS (CMX160) ITEM # 1 2 3 4 5 6 7 8 9 10 11 PART NUMBER QTY. DESCRIPTION REV. 4640704 4640872 Ref. Ref. Ref.
PAGE 56
SECTION 2 TURNTABLE FIGURE 2-5. CONTROL VALVE ASSEMBLY - 1 SECTION VICKERS (CMX160) (CONTINUED) ITEM # PART NUMBER 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 to 48 49 50 51 52 53 54 55 56 57 to 99 100 2-18 QTY.
PAGE 57
SECTION 2 TURNTABLE FIGURE 2-5. CONTROL VALVE ASSEMBLY - 1 SECTION VICKERS (CMX160) (CONTINUED) ITEM # PART NUMBER QTY. 300 7009380 1 301 7009387 2 3120812 DESCRIPTION REV.
PAGE 58
SECTION 2 TURNTABLE FIGURE 2-6.
PAGE 59
SECTION 2 TURNTABLE FIGURE 2-6. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS ITEM # PART NUMBER QTY. 0251626 0270328 Ref. Ref. Ref.
PAGE 60
SECTION 2 TURNTABLE FIGURE 2-6. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS (CONTINUED) ITEM # 301 302 303 304 305 306 307 2-22 PART NUMBER QTY. 0252040 Ref. 2180344 2220063 2200261 2751032 2750527 2750528 2160002 4 6 4 5 2 1 4 DESCRIPTION LUBE LINES INSTALLATION REV.
PAGE 61
SECTION 2 TURNTABLE FIGURE 2-6. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS (CONTINUED) ITEM # 3120812 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 62
SECTION 2 TURNTABLE FIGURE 2-7.
PAGE 63
SECTION 2 TURNTABLE FIGURE 2-7. SWING MOTOR ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 101 102 103 104 105 106 107 108 109 110 111 112 113 to 114 115 116 117 118 to 120 121 122 201 202 203 204 205 206 207 208 3120812 PART NUMBER QTY. DESCRIPTION 3160127 Ref. Ref. Use Item 300 Use Item 300 Use Item 300 7004196 7004167 7004179 Use Item 300 Use Item 300 7004171 7004197 7010700 7004198 7004192 1 1 1 1 2 1 1 2 1 8 1 1 1 3160127 Ref.
PAGE 64
SECTION 2 TURNTABLE FIGURE 2-7. SWING MOTOR ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 209 210 211 212 213 to 214 215 216 217 218 to 220 221 222 7010795 7010792 Not Used 7023432 Not Used 7023443 Not Used 7004192 Not Used Use Item 302 7010776 1 8 Plug, Case Drain (W/ O-Ring) Bolt 1 Shaft, Spline 1 Body/Bearing Assembly 1 Cover/Bearing Assembly 1 1 Ring, Snap Plate, Commutator 300 301 302 7004177 7010790 2900798 1 1 1 2-26 DESCRIPTION REV.
PAGE 65
SECTION 2 TURNTABLE FIGURE 2-7. SWING MOTOR ASSEMBLY (CONTINUED) ITEM # 3120812 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 66
SECTION 2 TURNTABLE FIGURE 2-8.
PAGE 67
SECTION 2 TURNTABLE FIGURE 2-8. SWING BRAKE ASSEMBLIES (PRIOR TO MAY 1992) ITEM # PART NUMBER QTY. 0920032 0920032 Ref. Ref. Ref.
PAGE 68
SECTION 2 0 TURNTABLE FIGURE 2-8. SWING BRAKE ASSEMBLIES (PRIOR TO MAY 1992) (CONTINUED) ITEM # 2-30 PART NUMBER QTY. DESCRIPTION REV. 0920032 Ref.
PAGE 69
SECTION 2 TURNTABLE FIGURE 2-8. SWING BRAKE ASSEMBLIES (PRIOR TO MAY 1992) (CONTINUED) ITEM # 3120812 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 70
SECTION 2 TURNTABLE FIGURE 2-9.
PAGE 71
SECTION 2 TURNTABLE FIGURE 2-9. SWING BRAKE ASSEMBLIES (MAY 1992 TO PRESENT) ITEM # 1 2 PART NUMBER QTY. DESCRIPTION 0920083 0920109 Ref. Ref. Ref.
PAGE 72
SECTION 2 TURNTABLE FIGURE 2-9. SWING BRAKE ASSEMBLIES (MAY 1992 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. 100 101 102 102A 102B 2900766 2900768 1 1 1 200 2900767 7018608 0920119 Ref. 7018612 1 DESCRIPTION REV.
PAGE 73
SECTION 2 TURNTABLE FIGURE 2-9. SWING BRAKE ASSEMBLIES (MAY 1992 TO PRESENT) (CONTINUED) ITEM # 3120812 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 74
SECTION 2 TURNTABLE 32 22 27 30 26 29 25 28 1 5 4 100 9 10 11 7 2 3 12 6 20 8 16 14 33 21 19 17 13 23 15 24 31 18 FIGURE 2-10.
PAGE 75
SECTION 2 TURNTABLE FIGURE 2-10. SWING HUB ASSEMBLY ITEM # PART NUMBER QTY. DESCRIPTION 2780181 2780278 Ref. Ref. Ref. Ref. SWING HUB ASSEMBLY Prior to S/N 81679 S/N 81679 to Present Note: For Machines Prior to S/N 0300081679, Original Equipment Assembly p/n 2780181 may have been replaced with p/n 2780278 as Service Replacement Assembly. Identify P/N before ordering replacement components.
PAGE 76
SECTION 2 TURNTABLE FIGURE 2-10. SWING HUB ASSEMBLY (CONTINUED) ITEM # PART NUMBER 20 2-38 QTY. 1 21 22 23 24 25 26 27 28 29 30 31 32 33 7010419 Not Available 7010420 7007673 Use Item 100 7010403 7010436 7010456 7010457 7010458 7001922 7010459 7010460 7001928 91414020 1 2 2 20 1 1 1 1 1 20 3 3 1 100 2900796 1 DESCRIPTION REV.
PAGE 77
SECTION 2 TURNTABLE FIGURE 2-10. SWING HUB ASSEMBLY (CONTINUED) ITEM # 3120812 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 78
SECTION 2 TURNTABLE FIGURE 2-11.
PAGE 79
SECTION 2 TURNTABLE FIGURE 2-11. ROTARY COUPLING AND COLLECTOR RING INSTALLATION ITEM # PART NUMBER QTY. 0250611 Ref. 1660185 3530403 3951820 0641807 4761800 1440154 0641512 4761500 0100011 0100019 1 1 2 2 2 1 4 4 A/R A/R 1660185 Ref. 0620106 2760091 Use Item 300 Use Item 300 3760004 1 1 1 7 1 0251612 Ref. 201 201A 3760297 7016394 1 2 Ref.
PAGE 80
SECTION 2 TURNTABLE FIGURE 2-12.ENGINE INSTALLATION - CUMMINS 4B3.
PAGE 81
SECTION 2 TURNTABLE FIGURE 2-12. ENGINE INSTALLATION - CUMMINS 4B3.9 DIESEL (PRIOR TO S/N 80240) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33-76 101 102 103 104 105 3120812 PART NUMBER QTY. 0251905 Ref.
PAGE 82
SECTION 2 TURNTABLE FIGURE 2-12. ENGINE INSTALLATION - CUMMINS 4B3.9 DIESEL (PRIOR TO S/N 80240) ITEM # PART NUMBER QTY.
PAGE 83
SECTION 2 TURNTABLE FIGURE 2-12. ENGINE INSTALLATION - CUMMINS 4B3.9 DIESEL (PRIOR TO S/N 80240) ITEM # PART NUMBER 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 201 202 203 204 205 206 207 208 209 210 3120812 QTY.
PAGE 84
SECTION 2 TURNTABLE FIGURE 2-13.
PAGE 85
SECTION 2 TURNTABLE FIGURE 2-13. ENGINE INSTALLATION - CUMMINS TIER II DIESEL (S/N 80240 TO PRESENT) ITEM # 1 2 to 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 to 34 35 36 37 38 39 40 41 42 43 44 to 50 51 52 3120812 PART NUMBER QTY. 0273688 Ref.
PAGE 86
SECTION 2 TURNTABLE FIGURE 2-13. ENGINE INSTALLATION - CUMMINS TIER II DIESEL (S/N 80240 TO PRESENT) ITEM # PART NUMBER QTY.
PAGE 87
SECTION 2 TURNTABLE FIGURE 2-13. ENGINE INSTALLATION - CUMMINS TIER II DIESEL (S/N 80240 TO PRESENT) ITEM # PART NUMBER QTY.
PAGE 88
SECTION 2 TURNTABLE FIGURE 2-14.
PAGE 89
SECTION 2 TURNTABLE FIGURE 2-14. PUMP COUPLING INSTALLATIONS ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 3120812 PART NUMBER QTY. 0252060 Ref. 1660191 0641608 4761600 1660193 1660192 0080164 0701014 4832000 1 8 8 1 1 1 12 12 0252061 Ref. 1660198 0641605 4761600 0080164 0701014 4832000 1 8 8 1 12 12 DESCRIPTION LOVEJOY COUPLING INSTALLATION (DESIGN A) REV.
PAGE 90
SECTION 2 TURNTABLE FIGURE 2-15.
PAGE 91
SECTION 2 TURNTABLE FIGURE 2-15. MAIN PUMP ASSEMBLY - GEAR ITEM # PART NUMBER QTY. 3600183 Ref.
PAGE 92
SECTION 2 TURNTABLE FIGURE 2-16. AUXILIARY PUMP ASSEMBLY 128 129 111 108 115 118 126 127 122 117 3600459 AUX. PUMP 131 132 101 130 120 128 129 125 121 124 102 114 109 119 113 110 122 104 107 112 107 116 103C 106 104 105 107 103A 123 103D 103C 103B 107 1 107 103A 103 103D 103B 3600196 AUX.
PAGE 93
SECTION 2 TURNTABLE FIGURE 2-16. AUXILIARY PUMP ASSEMBLY ITEM # 1 101 102 103 103A 103B 103C 103D 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 3120812 PART NUMBER QTY. DESCRIPTION 3600196 3600459 Ref. Ref. Ref. AUXILIARY PUMP ASSEMBLIES Prior to S/N 103758 S/N 103758 to Present 3600196 Ref. AUXILIARY PUMP ASSEMBLY 3600196 7013711 7013772 7013773 7013774 1 1 1 1 1 3600459 Ref.
PAGE 94
SECTION 2 TURNTABLE FIGURE 2-16. AUXILIARY PUMP ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 132 7011016 1 2-56 DESCRIPTION REV.
PAGE 95
SECTION 2 TURNTABLE FIGURE 2-16. AUXILIARY PUMP ASSEMBLY (CONTINUED) ITEM # 3120812 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 96
SECTION 2 TURNTABLE FIGURE 2-17.
PAGE 97
SECTION 2 TURNTABLE FIGURE 2-17. TANKS INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 101 102 103 104 105 106 107 108 109 110 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 3120812 PART NUMBER QTY. 0251919 Ref. 4400333 1 1 DESCRIPTION TANKS INSTALLATION REV. 3 Fuel Tank Assembly (Includes Items 101-110) Oil Tank Assembly Options (Includes Items 201-227): Prior to November 1993 November 1993 to Present Breather Bolt 1/2”-13NC x 1 3/4” Flatwasher 1/2” Lockwasher 1/2” Shim (1/16” - 1.
PAGE 98
SECTION 2 TURNTABLE FIGURE 2-17. TANKS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 99
SECTION 2 TURNTABLE FIGURE 2-17. TANKS INSTALLATION (CONTINUED) ITEM # 3120812 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 100
14 43 45 2-62 34 112 35 36 113 1 101 150HAX 15 44 37 38 109 39 42 38 39 62 51 52 44 51 53 46 47 48 13 14 72 9 10 11 12 40 38 112 39 62 113 41 18 19 20 68 44 44 44 13 44 34 35 109 36 5 4 3 8 26 21 22 13 73 15 28 27 23 15 20 19 18 17 16 32 31 30 74 13 24 63 64 65 29 7 12 11 10 9 33 25 60 61 2 3 4 5 6 SECTION 2 TURNTABLE FIGURE 2-18.
PAGE 101
SECTION 2 TURNTABLE FIGURE 2-18. MAIN TERMINAL BOX ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 PART NUMBER QTY. 0860730 0861430 Ref. Ref. Ref.
PAGE 102
SECTION 2 TURNTABLE FIGURE 2-18. MAIN TERMINAL BOX ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 103
SECTION 2 TURNTABLE FIGURE 2-18. MAIN TERMINAL BOX ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 0251912 0271058 Ref. Ref. Ref. 101 102 to 108 109 110 111 112 113 201 3120812 DESCRIPTION GROUND CONTROLS INSTALLATIONS Prior to S/N 61098 S/N 61098 to Present 1 Ground Control Box Assembly Options: Prior to S/N 61098 S/N 61098 to Present 4 Washer 3/4” 14 14 Locknut 1/4”-20NC Flatwasher 1/4” 0860730 0861430 Not Used 4740185 Not Used Not Used 3311405 4751400 0272963 Ref.
PAGE 104
SECTION 2 TURNTABLE FIGURE 2-19.
PAGE 105
SECTION 2 TURNTABLE FIGURE 2-19. REMOTE CONTROL BOX ASSEMBLY ITEM # PART NUMBER QTY. 0860732 0861300 1810146 Ref. Ref. Ref. Ref.
PAGE 106
SECTION 2 TURNTABLE FIGURE 2-19. REMOTE CONTROL BOX ASSEMBLY (CONTINUED) ITEM # PART NUMBER 29 30 31 101 102 103 104 105 106 107 108 109 to 115 116 117 118 119 201 to 256 257 258 2-68 QTY. 1 4360200 4360204 3790012 4060229 4 5 0251912 Ref. DESCRIPTION REV.
PAGE 107
SECTION 2 TURNTABLE FIGURE 2-19. REMOTE CONTROL BOX ASSEMBLY (CONTINUED) ITEM # 3120812 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 108
SECTION 2 TURNTABLE FIGURE 2-20.
PAGE 109
SECTION 2 TURNTABLE FIGURE 2-20. HOOD COMPONENTS INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 3120812 PART NUMBER QTY. 0251920 Ref.
PAGE 110
SECTION 2 TURNTABLE FIGURE 2-20. HOOD COMPONENTS INSTALLATION (CONTINUED) ITEM # 101 to 102 103 104 to109 110 111 112 113 114 115 to 119 120 2-72 PART NUMBER QTY. 0251911 Ref. DESCRIPTION GROUND CONTROLS DOOR INSTALLATION REV.
PAGE 111
SECTION 3 BOOM 3120812 150HAX 3-1
PAGE 112
SECTION 3 BOOM FIGURE 3-1.
PAGE 113
SECTION 3 BOOM FIGURE 3-1. BOOMS AND TURNTABLE INSTALLATION ITEM # PART NUMBER QTY. 0251886 0253810 0257417 Ref. Ref. Ref. Ref. 1 1 0800718 1001107880 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 101 102 103 104 105 106 107 108 109 110 3120812 1 0800741 0800841 0801110 1682519 1 1 Use 1683702 1683702 0682214 4762200 3422090 3421917 3421918 3421919 3421920 0901851 2220063 2751032 2180344 2160001 24 24 1 1 2 1 1 1 1 1 1 1 0251883 Ref.
PAGE 114
SECTION 3 BOOM FIGURE 3-1. BOOMS AND TURNTABLE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 111 112 113 114 115 116 117 3421930 3435285 3421935 3421912 3421910 3421942 4843890 0961024 0961559 3760133 0961579 0641608 4761600 2160003 3971606 0100011 0641506 4761500 0641609 0641606 4240104 2 2 1 2 1 1 1 2 2 2 2 3 6 14 6 A/R 4 4 1 2 1 0251606 Ref.
PAGE 115
SECTION 3 BOOM FIGURE 3-1. BOOMS AND TURNTABLE INSTALLATION (CONTINUED) ITEM # 3120812 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 116
SECTION 3 BOOM FIGURE 3-2.
PAGE 117
SECTION 3 BOOM FIGURE 3-2. MAIN BOOM ASSEMBLY ITEM # 1 1A 2 3 PART NUMBER QTY. 0800741 0800841 0801110 Ref. Ref. Ref. Ref.
PAGE 118
SECTION 3 BOOM FIGURE 3-2. MAIN BOOM ASSEMBLY (CONTINUED) ITEM # PART NUMBER 29 30 31 32 33 34 35 36 36A 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 3-8 QTY.
PAGE 119
SECTION 3 BOOM FIGURE 3-2. MAIN BOOM ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 4920385 Not Required 0641616 4740185 4740057 3312202 3300241 4160098 4712000 3312202 3300240 0362659 3580212 1060392 1060393 1060394 1060395 1060016 48ft/14.6m 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 3120812 A/R 4 4 2 2 2 150 2 2 2 2 1 108ft/32.9m 108ft/32.9m 108ft/32.9m 108ft/32.9m 50ft/15.24m A/R Ref.
PAGE 120
SECTION 3 BOOM FIGURE 3-2. MAIN BOOM ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 0641636 3311605 0641510 3311505 3311405 0641608 0630446 4300098 4300031 4761400 0641504 4761500 0960740 4240033 0741605 3340819 1320051 1320052 1670836 2 10 3 3 15 4 4 8 7 4 6 6 2 54 2 1 1 1 6 0251980 Ref. 4360301 3910612 4760600 0100011 0630517 3321401 3570216 0641808 4751800 2 4 4 A/R 2 2 1 4 4 0251804 Ref.
PAGE 121
SECTION 3 BOOM FIGURE 3-2. MAIN BOOM ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 404 405 406 407 408 409 4740276 3450505 0560644 0630347 3311803 3450405 1 1 2 1 1 1 3120812 DESCRIPTION REV.
PAGE 122
SECTION 3 BOOM FIGURE 3-3.
PAGE 123
SECTION 3 BOOM FIGURE 3-3. TOWER BOOM ASSEMBLY II ITEM # 1 1A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 3120812 PART NUMBER QTY. DESCRIPTION REV. 0800718 1001107880 Ref. Ref. Ref. TOWER BOOM ASSEMBLY OPTIONS: Prior to S/N 0300135500 S/N 0300135500 to Present 14 1/A 0800719 0961554 0800720 0800721 1682289 4843929 3421944 3535334 0560962 3340593 3534505 3534506 3534507 1 2 1 1 1 1 1 2 2 32 A/R A/R A/R A/R Ref.
PAGE 124
SECTION 3 BOOM FIGURE 3-3. TOWER BOOM ASSEMBLY II (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 125
SECTION 3 BOOM FIGURE 3-3. TOWER BOOM ASSEMBLY II (CONTINUED) ITEM # 3120812 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 126
SECTION 3 BOOM FIGURE 3-4.
PAGE 127
SECTION 3 BOOM FIGURE 3-4. JUNCTION BOX ASSEMBLY (TOWER BOOM MOUNTED) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 3120812 PART NUMBER QTY. 0860888 Ref. 0860887 4460244 3300048 0960238 4460052 3300047 0960239 3640536 4460387 4460398 4460442 4460388 4460301 4460413 4460414 3910606 4750600 4760600 3310601 0860785 1670739 4460299 1 2 2 2 8 10 8 1 21 7 1 2 1 4 8 2 2 2 2 1 1 1 DESCRIPTION JUNCTION BOX ASSEMBLY REV.
PAGE 128
SECTION 3 BOOM FIGURE 3-5.
PAGE 129
SECTION 3 BOOM FIGURE 3-5. LIMIT SWITCHES AND VALVES INSTALLATION (BOOM MOUNTED) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 3120812 PART NUMBER QTY. 0251884 Ref. 4640696 2900791 4360301 0901780 0641610 4751600 4761600 3910624 4750600 4760600 3310601 0641644 3311802 0630427 4360266 3910620 0641624 0641626 1100065 3312202 3311605 3572686 3572687 4360498 4 4 1 1 2 2 6 2 4 4 4 2 5 3 1 2 2 2 1 2 2 3 1 3 DESCRIPTION LIMIT SWITCHES AND VALVES INSTALLATIONS REV.
PAGE 130
SECTION 3 BOOM FIGURE 3-5. LIMIT SWITCHES AND VALVES INSTALLATION (BOOM MOUNTED) ITEM # 3-20 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 131
SECTION 4 PLATFORM 3120812 150HAX 4-1
PAGE 132
SECTION 4 PLATFORM FIGURE 4-1.
PAGE 133
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM AND ROTATOR INSTALLATION (PRIOR TO S/N 76169) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 PART NUMBER QTY. 0252037 Ref.
PAGE 134
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM AND ROTATOR INSTALLATION (PRIOR TO S/N 76169) ITEM # PART NUMBER QTY. 115 116 117 118 119 120 121 122 123 124 125 126 3931010 3441228 3931620 4761600 3931612 4070585 4070586 4070587 0100019 0100021 2160001 3020025 5 2 2 6 4 A/R A/R A/R A/R A/R 1 A/R 3510329 Ref. Ref. 3510333 Ref. 3510445 Ref. 3510447 Ref.
PAGE 135
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM AND ROTATOR INSTALLATION (PRIOR TO S/N 76169) ITEM # 3120812 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 136
SECTION 4 PLATFORM FIGURE 4-2.
PAGE 137
SECTION 4 PLATFORM 52 43 42 48 47 49 50 51 54 53 24 31 35 34 42 44 45 46 32 30 25 11 31 28 33 28 RIGHT SIDE 29 LEFT SIDE 28 40 41 42 43 29 40 41 42 43 36 37 38 39 22 29 3120812 36 150HAX 4-7
PAGE 138
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM AND ROTATOR INSTALLATION (S/N 76169 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 4-8 PART NUMBER QTY. 0272963 Ref.
PAGE 139
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM AND ROTATOR INSTALLATION (S/N 76169 TO PRESENT) ITEM # PART NUMBER QTY.
PAGE 140
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM AND ROTATOR INSTALLATION (S/N 76169 TO PRESENT) ITEM # PART NUMBER QTY.
PAGE 141
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM AND ROTATOR INSTALLATION (S/N 76169 TO PRESENT) ITEM # 3120812 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 142
SECTION 4 PLATFORM 14 2 3 1 21 8 7 20 6 18 13 5 19 4 9 13 15 11 12 17 10 16 13 100 100A 100B FIGURE 4-3.
PAGE 143
SECTION 4 PLATFORM FIGURE 4-3. ROTATOR MOTOR ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NUMBER QTY. 3160083 Ref. 7002105 7002123 See Note 7002104 7002111 7002117 See Note See Note 7002116 7002103 See Note 7009992 See Note 7002112 7002107 7002100 7000166 7002125 7002110 1 4 1 1 1 1 1 1 1 1 1 1 3 1 1 7 7 1 1 100 100A 100B 3120812 1 Ref. 2900455 2900733 DESCRIPTION ROTATOR MOTOR ASSEMBLY REV.
PAGE 144
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 145
SECTION 4 PLATFORM FIGURE 4-4. PLATFORM COMPONENTS INSTALLATION ITEM # 1 2 3 4 5 6 101 102 103 104 105 106 107 108 109 110 111 112 201 202 203 204 205 206 207 PART NUMBER QTY. 0237963 Ref. 0641408 3311405 4740362 Not Used 4360031 7000625 4460071 3 3 3 Bolt 1/4”-20NC x 1” Locknut 1/4”-20NC Washer, Fender 1 2 1 Footswitch Block, Contact Terminal, Strain Relief 0252044 Ref.
PAGE 146
SECTION 4 PLATFORM FIGURE 4-4. PLATFORM COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 307 308 309 310 311 4920019 2820022 4460185 4460206 12ft/3.7m 9 1 1 A/R 0 2 A/R See Note 0641624 312 313 Not Required 4566493 3311605 0 2 2 314 315 316 4751600 4920039 4360232 2 2ft/.61m 1 0252210 0252211 Ref. Ref. Ref. 401 1 2920018 2920009 3520034 4-16 1 DESCRIPTION REV.
PAGE 147
SECTION 4 PLATFORM FIGURE 4-4. PLATFORM COMPONENTS INSTALLATION (CONTINUED) ITEM # 3120812 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 148
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 149
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY ITEM # 1 1A 1B 1C 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PART NUMBER QTY. 0860728 0254437 Ref. Ref.
PAGE 150
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 151
SECTION 4 PLATFORM FIGURE 4-5. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 75 76 77 78 79 80 81 82 83 84 85 86 87 4460049 3300047 0960239 4460406 4460451 4460452 0720803 4750800 4760800 4460442 1060545 2920108 1704260 1 1 1 1 10 10 20 20 20 1 0272963 101 to 156 157 158 159 to 167 168 3120812 Not Used 1705852 2920151 Not Used 4360204 195ft/59.4m 2 1 Ref. DESCRIPTION REV.
PAGE 152
SECTION 4 PLATFORM FIGURE 4-6.
PAGE 153
SECTION 4 PLATFORM FIGURE 4-6. CONTROLLER ASSEMBLY ITEM # 1 2 3 4 5 PART NUMBER QTY. 1600140 1600141 Ref. Ref. Ref. Ref. 7003700 Use Item 300 Use Item 300 Use Item 300 1 1 1 1 A/R 2560040 2560041 2560038 2560039 1600140 101 102 103 104 105 106 107 108 7003795 7003792 7003789 7003790 7003791 7003793 Use Item 301 Use Item 301 Use Item 301 Ref. Ref. 1 2 1 1 1 1 1 1 Ref.
PAGE 154
SECTION 4 PLATFORM FIGURE 4-6. CONTROLLER ASSEMBLY (CONTINUED) ITEM # PART NUMBER 211 QTY. DESCRIPTION A/R 1 Electrical Connector Options: Connector, Female 6 Pin Connector 9 Pin Connector Plug, Male (Part of Console Box Wiring Harness) 6 Pin Plug 9 Pin Plug Socket, Female Pin, Male 4460224 4460266 1 212 213 300 301 4460225 4460265 4460226 4460227 Not Used 7020542 7011941 7003722 A/R A/R 2 Screw Ref. Repair Kit Options: 1 1 Ref. 1 4920487 4921299 4-24 REV.
PAGE 155
SECTION 5 CYLINDER 3120812 150HAX 5-1
PAGE 156
SECTION 5 CYLINDER FIGURE 5-1.
PAGE 157
SECTION 5 CYLINDER FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY ITEM # PART NUMBER QTY. 1682522 1682905 1683045 1682214 Ref.
PAGE 158
SECTION 5 CYLINDER FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY (CONTINUED) ITEM # PART NUMBER 100 101 2900383 2900340 QTY. 1 5-4 DESCRIPTION REV.
PAGE 159
SECTION 5 CYLINDER FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY (CONTINUED) ITEM # 3120812 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 160
SECTION 5 CYLINDER FIGURE 5-2.
PAGE 161
SECTION 5 CYLINDER FIGURE 5-2. JACK CYLINDER ASSEMBLY ITEM # PART NUMBER QTY. 1682511 1682250 Ref.
PAGE 162
SECTION 5 CYLINDER 3 21 6 20 23 10 13 100 14 1A 2 5 12 15 8 7 2A 17 1 16 4 12 11 22 18 9 19 FIGURE 5-3.
PAGE 163
SECTION 5 CYLINDER FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY (PRIOR TO S/N 27450) ITEM # PART NUMBER QTY.
PAGE 164
SECTION 5 CYLINDER FIGURE 5-4.
PAGE 165
SECTION 5 CYLINDER FIGURE 5-4. PLATFORM LEVEL CYLINDER ASSEMBLY (S/N 27450 TO PRESENT) ITEM # 1 1A 2 2A 3 4 5 6 PART NUMBER QTY.
PAGE 166
SECTION 5 CYLINDER FIGURE 5-5.
PAGE 167
SECTION 5 CYLINDER FIGURE 5-5. LIFT CYLINDER ASSEMBLY - MAIN ITEM # 1 1A 2 2A 3 4 5 6 7 PART NUMBER QTY. 1682516 1683702 Ref. Ref Ref Ref. MAIN LIFT CYLINDER ASSEMBLY: Prior to S/N 36519 S/N 36519 to Present Note: Original Equipment Cylinder p/n 1682516 may have been replaced with Service Replacement Cylinder p/n 1683702. Identify p/n stamped on cylinder before ordering parts.
PAGE 168
SECTION 5 CYLINDER FIGURE 5-6.
PAGE 169
SECTION 5 CYLINDER FIGURE 5-6. LIFT CYLINDER ASSEMBLY - TOWER ITEM # 1 1A 2 2A 3 4 5 6 PART NUMBER QTY.
PAGE 170
SECTION 5 CYLINDER FIGURE 5-7.
PAGE 171
SECTION 5 CYLINDER FIGURE 5-7. MASTER CYLINDER ASSEMBLY ITEM # PART NUMBER QTY. 1682332 Ref 1 1A 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 1682333 0961369 1682335 0961501 1120108 1681322 3480134 3300273 1440142 4740377 3900170 2160002 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 Use Item 100 0100011 0100035 0100038 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 A/R A/R A/R 100 2901148 1 3120812 DESCRIPTION MASTER CYLINDER ASSEMBLY REV.
PAGE 172
SECTION 5 CYLINDER FIGURE 5-8.
PAGE 173
SECTION 5 CYLINDER FIGURE 5-8. STEER CYLINDER ASSEMBLY ITEM # PART NUMBER QTY. DESCRIPTION 1682531 1682246 Ref. Ref. Ref.
PAGE 174
SECTION 5 CYLINDER FIGURE 5-9.
PAGE 175
SECTION 5 CYLINDER FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY - MAIN ITEM # PART NUMBER QTY. 1682490 1682901 Ref.
PAGE 176
SECTION 5 CYLINDER FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY - MAIN (CONTINUED) ITEM # PART NUMBER QTY. 42 43 44 45 4751400 4160115 2220354 2220517 8 2 2 2 Flatwasher 1/4” (September 1992 to Present) Spring, Compression (September 1992 to Present) Fitting, 45° (S/N 34994 to Present) Cap, Fitting (S/N 34994 to Present) 100 2900365 1 Seal Kit (Includes Items 14-20 and 32) 5-22 DESCRIPTION 150HAX REV.
PAGE 177
SECTION 5 CYLINDER FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLY - MAIN (CONTINUED) ITEM # 3120812 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 178
SECTION 5 CYLINDER FIGURE 5-10.
PAGE 179
SECTION 5 CYLINDER FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY - TOWER ITEM # 1 2 3 4 5 6 7 8 9 10 PART NUMBER QTY.
PAGE 180
SECTION 5 CYLINDER FIGURE 5-10. TELESCOPE CYLINDER ASSEMBLY - TOWER (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 181
SECTION 6 HYDRAULIC 3120812 150HAX 6-1
PAGE 182
SECTION 6 HYDRAULIC FIGURE 6-1.
PAGE 183
SECTION 6 HYDRAULIC 3120812 150HAX 6-3
PAGE 184
SECTION 6 HYDRAULIC FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (PRIOR TO S/N 137333) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 to 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 6-4 PART NUMBER QTY. DESCRIPTION 2791841 Ref.
PAGE 185
SECTION 6 HYDRAULIC FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (PRIOR TO S/N 137333) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 186
SECTION 6 HYDRAULIC FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (PRIOR TO S/N 137333) (CONTINUED) 6-6 ITEM # PART NUMBER QTY.
PAGE 187
SECTION 6 HYDRAULIC FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (PRIOR TO S/N 137333) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 188
SECTION 6 HYDRAULIC FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (PRIOR TO S/N 137333) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 189
SECTION 6 HYDRAULIC FIGURE 6-1. STANDARD HYDRAULIC DIAGRAM (PRIOR TO S/N 137333) (CONTINUED) ITEM # 3120812 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 190
SECTION 6 HYDRAULIC FIGURE 6-2.
PAGE 191
SECTION 6 HYDRAULIC 3120812 150HAX 6-11
PAGE 192
SECTION 6 HYDRAULIC FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (S/N 137333 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 6-12 PART NUMBER QTY. DESCRIPTION 1001107587 Ref.
PAGE 193
SECTION 6 HYDRAULIC FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (S/N 137333 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 194
SECTION 6 HYDRAULIC FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (S/N 137333 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 195
SECTION 6 HYDRAULIC FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (S/N 137333 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 196
SECTION 6 HYDRAULIC FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (S/N 137333 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 197
SECTION 6 HYDRAULIC FIGURE 6-2. STANDARD HYDRAULIC DIAGRAM (S/N 137333 TO PRESENT) (CONTINUED) ITEM # 3120812 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 198
SECTION 6 HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM LIST ITEM # 6-18 PART NUMBER QTY. DESCRIPTION REV. Ref. Note: Diagrams with asterisk (*) are shown in the preceding pages. Information on Diagrams not shown are available from JLG Service/Parts Departments. 0252744 Ref. Power Tool Hydraulic Diagram 2791841* 1001107587* Ref. Ref. Ref. Standard Hydraulic Diagram Prior to S/N 0300137333 S/N 0300137333 to Present 2791845 1001110253 Ref. Ref. Ref.
PAGE 199
SECTION 7 ELECTRICAL 3120812 150HAX 7-1
PAGE 200
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST ITEM # PART NUMBER QTY. DESCRIPTION Ref. Note: Diagrams with asterisks (*) are shown in the following pages. Diagrams not shown are available from the JLG Service Department. 3740049 3990010 1060341 Ref. Ref. 1 1 11ft/3.4m Ref. 1 3 8ft/2.5m Ref. Ref. 1 1 11ft/3.4m 4931740 Ref. BEACON ELECTRICAL DIAGRAM Ref. Ref.
PAGE 201
SECTION 7 ELECTRICAL ITEM # 3120812 PART NUMBER QTY. 4932512/1281846 Ref. DESCRIPTION 4921429 4921430 4921431 4921433 1 1 1 1 Harness Assembly - Drive/Steer Cutout Harness Assembly - Other Function Cutout Harness Assembly - Drive Lockout Harness Assembly - Function Enable 0258227 2920026 2920029 4360157 4360065 3740049 1060341 Ref. 1 1 1 1 1 15ft/4.
PAGE 202
SECTION 7 ELECTRICAL ITEM # PART NUMBER QTY. DESCRIPTION 4932510/1281846 Ref. 4921429 4921430 4921431 4921433 1 1 1 1 ITALIAN MODIFICATIONS ELECTRICAL DIAGRAM (PRIOR TO DECEMBER 1996) Harness Assembly - Drive/Steer Cutout Harness Assembly - Other Function Cutout Harness Assembly - Drive Lockout Harness Assembly - Function Enable Ref. 4932405 4933173 Ref. Ref. 0270856 Ref. 4360157 4360182 3740049 3990010 1 1 1 1 4932668 0140031 4360164 Ref. 1 1 4932413 3990010 Ref. 5 15ft/4.
PAGE 203
SECTION 7 ELECTRICAL ITEM # 3120812 PART NUMBER QTY. DESCRIPTION 4932509/1281846 Ref. 4921429 4921430 4921432 4921433 1 1 1 1 SPANISH MODIFICATIONS ELECTRICAL DIAGRAM (PRIOR TO DECEMBER 1996) Harness Assembly - Drive/Steer Cutout Harness Assembly - Other Function Cutout Harness Assembly - Drive Enable Cutout Harness Assembly - Function Enable 4932414 3990010 4921348 4921350 4921351 Ref. 8 1 1 1 1 REV.
PAGE 204
SECTION 7 ELECTRICAL FIGURE 7-2.
PAGE 205
SECTION 7 ELECTRICAL 1870136 B 3120812 150HAX 7-7
PAGE 206
SECTION 7 ELECTRICAL FIGURE 7-3.
PAGE 207
SECTION 7 ELECTRICAL 1870173 - B 3120812 150HAX 7-9
PAGE 208
SECTION 7 ELECTRICAL FIGURE 7-4.
PAGE 209
SECTION 7 ELECTRICAL 1870232 D 3120812 150HAX 7-11
PAGE 210
SECTION 7 ELECTRICAL THIS PAGE INTENTIONALLY LEFT BLANK 7-12 150HAX 3120812
PAGE 211
SECTION 8 DECALS 3120812 150HAX 8-1
PAGE 212
SECTION 8 DECALS FIGURE 8-1.
PAGE 213
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION ITEM # 1 2 3 4 5 6 7 8 to 9 10 11 12 13 14 15 16 17 18 19 20 21 22 3120812 PART NUMBER QTY. 0252861 0272807 0252087 0252859 0252860 0273190 0253266 0252086 0252042 0257166 0252864 0272808 0252079 0252862 0273214 0252863 0253267 0252078 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 214
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 23 24 25 1701488 1700981 2 6 1 26 to 28 29 30 31 32 33 34 35 36 37 38 39 40 41 1701616 1705613 1701515 1693285 1701599 1705233 1701789 1700037 Not Used 0961127 0100010 1701502 1701503 1701522 1703162 Not Used 3380396 3960417 4420039 1701484 1701483 4060805 1 A/R 2 2 1 2 17ft/5.2m 36ft/11m 1 1 4ft/1.
PAGE 215
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION (CONTINUED) ITEM # PART NUMBER 45 (cont’d) 1703512 1703516 46 13ft/4m 47 48 49 50 Use 4420051 4420051 1701428 1701427 1701426 3380403 51 52 53 1702300 Not Used Not Available 54 55 56 3120812 QTY. 1 1 1 2 8 1 1 1702928 1705368 1703456 3252762 4 2 2900803 1 DESCRIPTION REV.
PAGE 216
SECTION 8 DECALS FIGURE 8-1. DECALS INSTALLATION (CONTINUED) ITEM # 8-6 PART NUMBER QTY. DESCRIPTION 150HAX REV.
PAGE 217
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 150HAX The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
PAGE 218
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 150HAX The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
PAGE 219
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER 10-1 3120812 QTY. Ref. DESCRIPTION REV. MISCELLANEOUS SPECIAL OPTIONS 0255067 Ref. Boom Wipers Installation 0270815 Ref. Brake Lights Installation 0256789 Ref. Camera Mount Assembly 0254403 Ref. Cylinder Bellows Installation 1702788 Ref.
PAGE 220
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 10-2 PART NUMBER QTY. DESCRIPTION 0254462 4360057 Ref. 1 Platform Soft Bounce System Installation Switch, Limit 0254950 Ref. Platform Soft Touch System 0252744 Ref. Power Tool (Hydraulic) Circuit Installation 0257728 Ref. Tube Rack 2900838 Ref. U.S.
PAGE 221
SECTION 11 PART NUMBER INDEX Part Number 0060023 0080098 0080099 0080115 0080164 0100001 0100009 0100010 0100011 0100019 0100020 0100021 0100035 0100038 0100048 0140001 0140019 0140031 0140032 0181615 0235238 0236758 0237963 0250611 0251203 0251549 0251589 0251590 0251606 0251612 0251626 0251804 0251874 0251875 0251883 0251884 0251886 0251905 0251906 0251911 0251912 0251919 0251920 0251941 0251946 0251955 3120812 Page .............. 2-43, 2-48 ................ 4-3, 4-10 .................. 4-3, 4-9 .
PAGE 222
SECTION 11 Part Number 0701214 0701215 0720803 0721003 0721006 0721016 0731003 0741504 0741605 0750806 0751006 0760815 0800718 0800719 0800720 0800721 0800723 0800724 0800725 0800741 0800841 0801110 0801111 0840055 0860038 0860520 0860538 0860702 0860703 0860728 0860730 0860732 0860785 0860887 0860888 0861299 0861300 0861430 0901554 0901721 0901780 0901785 0901803 0901851 0902414 0902582 0902896 0902902 0902919 0902920 0903015 0903211 0920032 0920083 0920084 0920109 0920110 0920119 0940047 11-2 PART NUMB
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SECTION 11 Part Number 1682330 1682331 1682332 1682333 1682335 1682490 1682491 1682511 1682512 1682514 1682516 1682517 1682519 1682520 1682522 1682523 1682525 1682531 1682532 1682534 1682901 1682902 1682905 1682906 1683045 1683046 1683476 1683477 1683479 1683702 1693285 1693292 1693294 1700037 1700431 1700584 1700981 1701426 1701427 1701428 1701483 1701484 1701488 1701499 1701500 1701501 1701502 1701503 1701504 1701505 1701509 1701514 1701515 1701517 1701518 1701522 1701567 1701596 1701599 3120812 Page
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SECTION 11 Part Number 2220731 2220733 2220740 2220749 2220763 2220811 2220816 2220820 2220833 2220834 2220865 2220883 2220909 2221025 2300014 2300021 2300027 2300029 2360339 2420009 2420047 2420110 2420111 2420115 2420127 2420128 2420129 2420130 2420202 2440043 2440044 2440061 2540016 2540018 2560010 2560038 2560039 2560040 2560041 2560112 2600094 2600105 2600132 2720125 2720271 2720333 2720366 2720371 2720445 2720446 2750527 2750528 2750532 2750759 2750763 2750766 2750771 2750773 2750776 11-4 PART NUMB
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SECTION 11 Part Number 3300249 3300254 3300273 3300280 3300286 3300288 3300294 3300297 3300299 3300322 3310601 3311001 3311005 3311401 3311404 3311405 3311501 3311505 3311508 3311601 3311605 3311801 3311802 3311803 3311805 3312005 3312202 3321001 3321401 3323002 3324203 3340383 3340394 3340399 3340401 3340403 3340454 3340460 3340462 3340593 3340595 3340596 3340604 3340606 3340608 3340630 3120812 Page ....................... 5-25 ....................... 5-25 ................ 5-9, 5-17 .................
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SECTION 11 Part Number PART NUMBER INDEX Page 3980003 .............. 2-44, 2-47 3980006 .............. 2-43, 2-47 3990010 4-9, 7-2, 7-4, 7-5, 92 4060229 .............. 2-68, 4-19 4060685 ......................... 3-9 4060780 ......................... 3-9 4060782 ....................... 3-13 4060783 ....................... 3-13 4060789 ......................... 3-9 4060790 ......................... 3-9 4060804 ......................... 1-4 4060805 ......................... 8-4 4060807 ...................
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SECTION 11 Part Number 4640701 4640702 4640704 4640705 4640771 4640814 4640839 4640872 4640916 4640932 4640938 4640947 4641006 4641008 4641183 4641193 4711400 4711500 4711600 4711800 4712000 4712200 4740003 4740057 4740120 4740158 4740171 4740185 4740189 4740199 4740242 4740256 4740275 4740276 4740314 4740322 4740338 4740362 4740371 4740377 4750600 4750800 4751000 4751400 4751500 4751600 3120812 Page .............. 1-25, 1-29 .............. 1-25, 1-31 ................ 2-4, 2-17 ................
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SECTION 11 Part Number 7000712 7000713 7000714 7000717 7000718 7000720 7000721 7000729 7000730 7000731 7000732 7000760 7000796 7000798 7001293 7001506 7001507 7001909 7001910 7001913 7001919 7001922 7001928 7001947 7001948 7001949 7001950 7001951 7001952 7001955 7001956 7001957 7001958 7001959 7001961 7001962 7001963 7001964 7001965 7001966 7001967 7001968 7001970 7001971 7001972 7001973 7001974 7001975 7001976 7001977 7002100 7002103 7002104 7002105 7002107 7002110 7002111 7002112 7002116 11-8 PART NUMB
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SECTION 11 Part Number 7009316 7009319 7009320 7009323 7009324 7009325 7009330 7009364 7009367 7009368 7009369 7009370 7009371 7009372 7009373 7009374 7009375 7009376 7009380 7009381 7009382 7009383 7009384 7009385 7009386 7009387 7009388 7009389 7009390 7009391 7009392 7009393 7009394 7009395 7009396 7009397 7009398 7009594 7009595 7009596 7009597 7009598 7009599 7009739 7009756 7009992 7010403 7010408 7010409 7010411 7010412 7010413 7010414 7010415 7010416 7010418 7010419 7010420 3120812 Page ........
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SECTION 11 Part Number PART NUMBER INDEX Page Part Number Page Part Number Page Part Number Page 7024593 ....................... 2-45 7024594 ....................... 2-45 7024778 ....................... 2-37 7024854 ....................... 1-23 7024862 ....................... 1-23 7024863 ....................... 1-23 7024864 ....................... 1-23 7024865 ....................... 1-23 7024866 ....................... 1-23 7024867 ....................... 1-23 7024868 .......................
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3120812 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.