Parts Manual

ManualsBrandsJLG ManualsSpecial machinery1500SJ

Summary of content (344 pages)

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121263 1500SJ 3
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TABLE OF CONTENTS SECTION 1 - FRAME........................................................................................................................................................................... 7 FIGURE 1-1. AXLE INSTALLATIONS .............................................................................................................................................. 8 FIGURE 1-2. STEER INSTALLATION.................................................................................................
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TABLE OF CONTENTS FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY .......................................................................................................... 222 FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY .............................................................................................................. 224 FIGURE 5-3. LEVEL (JIB) CYLINDER ASSEMBLY...................................................................................................................... 226 FIGURE 5-4.
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SECTION 1 - FRAME SECTION 1 - FRAME 3121263 1500SJ 7
PAGE 8
SECTION 1 - FRAME FIGURE 1-1.
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SECTION 1 - FRAME FIGURE 1-1.
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SECTION 1 - FRAME ITEM 49 50 51 52 53 54 55 56 57 212 217 0271934 0363076 0641814 4071049 4071050 0271521 0642020 1684081 QTY 8 4 1 12 18 12 6 48 4 Ref Ref 2 4 6 4 Ref 4 2 220 225 226 231 246 254 3312005 3422833 3422915 3841258 4712000 3520054 4 2 2 4 4 4 105 115 144 145 10 PART NUMBER 4750800 4846637 4846383 0681813 0681814 0681815 0681816 4711800 4460968 DESCRIPTION Flatwasher #8 Regular Extension, Axle Box, Axle Pivot Bolt 1/2-13NC x 1-5/8 (Grade 8) Bolt 1/2-13NC x 1-3/4 (Grade 8) Bolt 1/2-13NC
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PAGE 12
SECTION 1 - FRAME FIGURE 1-2.
PAGE 13
SECTION 1 - FRAME FIGURE 1-2.
PAGE 14
SECTION 1 - FRAME FIGURE 1-3.
PAGE 15
SECTION 1 - FRAME FIGURE 1-3.
PAGE 16
SECTION 1 - FRAME FIGURE 1-4.
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SECTION 1 - FRAME FIGURE 1-4.
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SECTION 1 - FRAME ITEM 104 105 106 108 109 111 151 18 PART NUMBER 2110812 2130406 2130812 5241200 0100011 3020008 70000819 QTY 1 1 1 2 AR 17 oz 1 DESCRIPTION Fitting, Adapter Fitting, 90 Adapter Fitting, 90 Adapter Flatwasher Hardened Compound, Locking Lubricant HD 80W-90 (Not Shown) Brake Shaft Kit (Includes Items 11-14) 1500SJ REV 3121263
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PAGE 20
SECTION 1 - FRAME FIGURE 1-5.
PAGE 21
SECTION 1 - FRAME FIGURE 1-5.
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SECTION 1 - FRAME ITEM 49 50 51 52 53 101 102 103 104 105 106 108 109 110 111 22 PART NUMBER Item 52 Item 52 70002248 70002247 70002249 0761214 2110404 2110808 2110812 2130406 2130812 5241200 0100011 3790158 3020008 QTY 1 2 1 1 1 2 1 1 1 1 1 2 AR 1 17 oz DESCRIPTION Cover, Engagement Screw Seal Kit (Includes Items 3, 8-11, 25, 38, 41, 43 & 48) Cover Kit (Includes Items 41-50) Brake Kit (Includes Items 4-13) Bolt M12 x 30 Fitting, Adapter Fitting, Adapter Fitting, Adapter Fitting, 90 Adapter Fitting, 90
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PAGE 24
SECTION 1 - FRAME FIGURE 1-6.
PAGE 25
SECTION 1 - FRAME FIGURE 1-6.
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SECTION 1 - FRAME FIGURE 1-7.
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SECTION 1 - FRAME FIGURE 1-7.
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SECTION 1 - FRAME 28 ITEM 212 212 213 214 214 215 215 PART NUMBER 0791604 0791410 8580420 3900283 0641412 4751600 4740430 301 302 303 304 306 307 308 309 310 311 312 314 316 317 318 319 320 321 322 323 324 324 325 325 326 327 1001110114 1001176347 0100011 0641406 0641414 0791604 1671045 1671046 1671047 1671048 1671049 3300454 3311405 4711400 1001110108 1001110109 1001110110 1001110111 1001110112 1001110113 1001110513 1001110877 0791604 0641412 0791604 0791410 4740430 8580420 QTY DESCRIPTION Screw, 3/8
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PAGE 30
SECTION 1 - FRAME FIGURE 1-8.
PAGE 31
SECTION 1 - FRAME FIGURE 1-8.
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PAGE 33
SECTION 2 - TURNTABLE SECTION 2 - TURNTABLE 3121263 1500SJ 33
PAGE 34
SECTION 2 - TURNTABLE FIGURE 2-1.
PAGE 35
SECTION 2 - TURNTABLE FIGURE 2-1.
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SECTION 2 - TURNTABLE 36 ITEM PART NUMBER QTY 203 203 203 7011043 7011048 70001000 4 4 1 204 204 204 205 205 Not Available Not Available Not Available Not Available Not Available 1 1 1 1 1 DESCRIPTION and Mounting Hardware) Screw Washer Seal Kit (Includes Adapter to Motor Gasket p/n 7011044, Pump to Adapter Gasket, Shaft Seal and O-Rings for Hex Caps on Adapter) Ball Spring Screw, Valve Adjustment Ball and Spring Assembly Plug 1500SJ REV 3121263
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PAGE 38
SECTION 2 - TURNTABLE FIGURE 2-2.
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SECTION 2 - TURNTABLE FIGURE 2-2.
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SECTION 2 - TURNTABLE ITEM 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 40 PART NUMBER 2111216 2130606 2110606 2110808 2170316 2131012 2110406 2110408 2110810 2111010 2110608 2220890 70002760 2221086 70002758 70002759 1001137354 QTY 1 1 3 1 1 1 1 1 2 2 1 1 1 6 2 1 1 DESCRIPTION Fitting, Straight Fitting, 90 Fitting, Straight Fitting, Straight Fitting, Tee Fitting, 90 Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Straight Fitting, Straight Plug Plug (was p/n 222088
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PAGE 42
SECTION 2 - TURNTABLE FIGURE 2-3.
PAGE 43
SECTION 2 - TURNTABLE FIGURE 2-3.
PAGE 44
SECTION 2 - TURNTABLE FIGURE 2-4.
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SECTION 2 - TURNTABLE 3121263 1500SJ 45
PAGE 46
SECTION 2 - TURNTABLE FIGURE 2-4.
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SECTION 2 - TURNTABLE ITEM 32 32 32 32 32 32 32 32 33 34 35 36 37 101 102 103 104 105 106 107 108 109 110 112 113 114 115 116 117 118 119 120 121 151 201 202 203 204 205 206 207 208 209 210 211 212 213 3121263 PART NUMBER 4640741 7011320 2900770 70003523 70003629 2900770 Not Available 7024135 7024186 7017085 7000213 7024188 7024391 7004035 7024194 7024194 7004037 7004037 7024379 7024392 7024380 7024393 7024395 7024381 7004043 7004044 7024194 7024194 7024394 7024390 7024194 7010795 7024396 7024182 700035
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SECTION 2 - TURNTABLE ITEM 214 215 216 217 218 219 220 221 222 223 251 252 PART NUMBER Not Available 7024194 7024194 7024194 7024194 7024190 Not Available Not Available 7024196 7024196 7024194 7024196 QTY 6 1 1 1 1 2 1 1 AR AR 1 1 Ref 253 254 255 48 7024196 7024193 7024197 1 1 1 DESCRIPTION Lockwasher O-Ring Ring, Back-up O-Ring Ring, Back-up Pin, Dowel Plug Plug Spring (Natural) Spring, (Blue) Seal Kit - Brake (Includes Items 205, 207 & 215-218) Spring Kit - Brake (Includes 12 Natural Colored Spring
PAGE 49
PAGE 50
SECTION 2 - TURNTABLE FIGURE 2-5.
PAGE 51
SECTION 2 - TURNTABLE 3121263 1500SJ 51
PAGE 52
SECTION 2 - TURNTABLE FIGURE 2-5.
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SECTION 2 - TURNTABLE ITEM 48 49 PART NUMBER 1001116792 1001119995 QTY 3 1 50 51 51A 1001120492 1001120743 7027034 2 1 1 51B 7024581 1 51C 51D 52 53 54 55 56 57 58 59 60 61 62 63 7027035 7027039 1001121236 2200221 3311005 3311405 4711000 4711400 1001128765 1001128789 1001128797 1001130774 0721006 0641406 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 123 123 123 1001116111 1001120525 0080181 0100011 0100020 0340003 0340051 0641406 0641506 0641605 0641
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SECTION 2 - TURNTABLE 54 ITEM 123 123 124 125 126 126 PART NUMBER 7015015 7015003 1703162 2060025 126 2300041 127 3020016 128 129 129 129 129 129 130 131 132 133 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 3020037 2300004 3220126 70003555 3220130 70001017 3311405 3311605 3311805 3312005 3520054 3573412 3740067 3740080 3960543 3960544 4031911 4032008 4711400 4711500 4711600 4711800 4712000 4740242 4751400 4751500 48121
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SECTION 2 - TURNTABLE ITEM 166 166 167 168 169 170 171 172 173 174 PART NUMBER 1001116354 7027412 1001116367 1001116413 1001116436 1001116437 1001116525 1001116591 1001117546 1001117874 QTY 1 1 1 1 1 1 2 1 1 1 175 1001118368 1 176 177 178 179 180 1001116836 1320058 1580011 2720058 4060805 181 182 183 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 4640750 4812000 1001121004 0641508 1320130 3311505 1001125891 0761212 0701016 1001130161 1001130171 06416
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SECTION 2 - TURNTABLE ITEM 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 332 333 334 335 336 337 338 339 PART NUMBER 0100020 0700808 0701010 0760606 0760610 0760612 0761210 1320224 1320263 3290501 4031607 4811600 4811700 4811900 4812000 4812100 5250608 5250808 8303541 8406101 8406105 1001097553 1001112059 1001112068 1001112069 1001112070 1001112073 1001112570 1001112592 1001120769 1001120771 1001120772 1001120773 1001120774 1001120775 10
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SECTION 2 - TURNTABLE ITEM 405 405 406 406 406 407 407 407 408 409 410 PART NUMBER 7026802 7026803 7026811 7026812 7026813 7026822 7026820 7026821 7026829 7026833 7026804 QTY 1 1 1 1 1 1 1 1 1 1 1 411 7026805 1 3121263 DESCRIPTION Flywheel W/Gear (Not Shown) Gear Filter, Oil O-Ring (Between Center Bolt and Oil Filter Bracket) O-Ring (Between Oil Filter Bracket and Engine) Thermostat Gasket, Thermostat (Between Housing and Cylinder Head) Gasket (Between Housing and Thermostat Cover) Gasket, Intake Man
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SECTION 2 - TURNTABLE FIGURE 2-6.
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SECTION 2 - TURNTABLE 3121263 1500SJ 59
PAGE 60
SECTION 2 - TURNTABLE FIGURE 2-6.
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SECTION 2 - TURNTABLE ITEM PART NUMBER QTY 23C 23D 23E 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 42 43 44 7024582 7024583 7024584 3311505 3380473 3422446 3573644 1001112878 1001112879 3573669 1001112880 3573728 3841143 3900272 4240018 4240099 4711400 4711500 4711600 4752000 1001111132 1702942 0641406 1 1 1 AR 1 1 1 1 1 1 1 1 1 4 2 AR 4 AR 7 1 1 1 2 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1001098513 1001098530 1001098531 1001107971 1001107973 1001107975 10011377
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SECTION 2 - TURNTABLE 62 ITEM 103 104 105 106 107 108 109 110 111 112 113 114 114 114 115 116 117 118 119 119 119 120 121 122 123 123 123 124 125 126 127 128 128 129 130 131 132 133 134 PART NUMBER 0272060 0340003 0340051 0641406 0641506 0641507 0641605 0641608 0641609 0641610 0641808 135 136 137 138 138A 138B 138C 138D 139 139 139 140 2720500 2720501 2750532 2902065 2902065 70000793 2902065 2902065 0641812 0641814 0641818 0641826 0711214 0771414 0771414 0711417 1001112766 0940070 0961986 1060637 1001
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SECTION 2 - TURNTABLE ITEM 141 142 142 142 142 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 156A 156B 157 157A PART NUMBER 3200401 3600339 QTY 2 Ref 1 1 1 1 10 5 5 30 5 1 2 1 1 1 2 1 1 Ref 1 1 Ref 1 157B 1001108616 1 157C 1001108888 1 157D 1001112927 1 158 159 160 161 162 163 164 1001145382 3740067 3740080 3960543 3960544 4032022 4060804 165 166 167 168 169 170 171 172 173 174 175 176 177 4060805 4240099 4568293 4640751 4711500 4711600 4711800 4740274 4740518 4751400 4791400 4
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SECTION 2 - TURNTABLE ITEM 177 177 178 179 180 181 181 181 182 183 PART NUMBER Not Required 4846945 4846946 4891800 4923468 183 183 183 184 185 186 189 190 1001098601 1001137785 1001144300 8410013 0761215 4891600 3790152 3790155 4923592 1060904 1001092856 1001098601 1001137785 1001144300 64 201 201 201 201 202 203 203 204 205 70004313 7027235 70000044 7020465 70001850 7020468 7016331 205 205 205 205 206 207 207 207 207 208 209 209 210 210 210 210 210 211 70001128 70001129 70001130 70001131 7016328
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SECTION 2 - TURNTABLE ITEM 211 211 211 211 212 213 214 214 214 215 215 216 217 217 218 218 218 218 219 220 220 220 220 220 221 221 222 222 222 222 222 222 222 222 223 223 223 224 225 225 226 226 227 353 3121263 PART NUMBER 70004058 7026608 70001498 7027791 7027790 70004272 7024565 7027792 7027276 70003475 70001870 7024579 70003472 7027236 700025082 70003473 7027239 7027240 70001857 70001135 70002675 70002676 7027795 7027796 70000068 70002677 70002415 70002416 70002417 70001871 70001847 70001125 70001126 7
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SECTION 2 - TURNTABLE FIGURE 2-7. DEUTZ TCD2.
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SECTION 2 - TURNTABLE 3121263 1500SJ 67
PAGE 68
SECTION 2 - TURNTABLE 68 1500SJ 3121263
PAGE 69
SECTION 2 - TURNTABLE FIGURE 2-7. DEUTZ TCD2.
PAGE 70
SECTION 2 - TURNTABLE 70 ITEM 49B PART NUMBER 7027043 QTY 1 49C 49D 52 53 54 55 56 57 58 58A 58B 58C 58D 7027044 7027045 1320022 1001145842 1001131542 4711700 0641708 3311705 1001165101 0100011 0641611 0721006 1001154405 58E 58F 58G 58H 58J 58K 58L 3311001 3311605 4711000 4711600 8405006 1001140222 1001141718 1001141812 1 1 3 1 1 2 1 1 1 AR 2 4 1.5 ft /0.
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SECTION 2 - TURNTABLE ITEM PART NUMBER QTY 164 0100011 219 2300041 220 220A 220B 220C 2902065 2902065 70000793 See Note AR Ref Ref Ref AR AR 5 8 5 9 2 6 2 4 1 9 1 2 2 Ref 3.2 gl /12.1L 3.2 gl /12.1L 1 1 1 8 220D See Note 12 220E 221 221 221 222 223 224 225 226 228 229 230 231 232 233 234 235 236 237 238 See Note 12 Ref 2.4 gl/9L 2.
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SECTION 2 - TURNTABLE ITEM 239 240 241 242 243 244 245 247 248 249 250 251 252 253 254 255 256 257 259 260 261 262 263 266 267 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 285 286 287 288 289 290 291 72 PART NUMBER 4710400 4711400 4711500 4711600 4711700 1001146219 4751400 4751700 4791400 4811900 4811902 4812000 4812100 4812200 4892000 4831900 8405201 8405204 8410013 91563070 1001114495 1001117308 1001128947 1001133634 1001133651 1001166393 1001155575 1001134485 1001135090 1
PAGE 73
SECTION 2 - TURNTABLE ITEM 292 294 PART NUMBER 1001138253 1001138346 QTY 5 1 295 296 297 298 300 301 302 303 304 304 305 306 307 308 1001138524 1001138559 1001139240 1001153024 1001141304 1001141717 1001141719 1001140564 1001133633 70024190 1001135779 1001138248 1320022 2720015 310 1001165035 312 313 8405007 4240099 1 1 1 1 1 1 1 1 1 1 1 4 ft/1.2m 2 4.5 ft /1.4m 30.5 ft /9.
PAGE 74
SECTION 2 - TURNTABLE 74 ITEM 500 501 501 502 503 504 504 504 505 505 506 507 508 508 508 508 508 509 PART NUMBER 1001128947 70024904 70024905 7020465 7002511 70025162 70025088 7020404 70001870 7024579 70024906 70025204 70025163 70025205 70025206 70025207 70025208 70025076 QTY Ref 1 1 2 2 1 2 2 1 1 1 1 1 1 1 1 1 1 509 509 509 510 510 510 511 512 512 512 513 513 514 514 515 70025176 70025082 70025091 70025190 70024907 70004280 70002718 70025202 70025135 70025136 7016331 70025137 70004275 70024925 70025
PAGE 75
SECTION 2 - TURNTABLE ITEM 519 520 520 521 521 521 522 522 523 523 523 524 525 526 527 528 528 528 528 529 529 529 530 530 531 531 531 531 532 532 533 533 534 534 535 536 537 538 539 539 540 541 541 542 542 543 544 544 545 546 3121263 PART NUMBER 70025144 70025160 70025161 70024504 70024920 70025103 70025151 70025235 70025182 70025183 70025184 70004501 70004502 70025112 70025210 70024910 70025200 70025084 7020492 70024473 70025143 70025142 70025177 70025179 70025178 70025156 70025179 70025180 70025203 700
PAGE 76
SECTION 2 - TURNTABLE ITEM 653 76 PART NUMBER 1001143852 QTY 1 DESCRIPTION REV Decal - EPA 1500SJ 3121263
PAGE 77
PAGE 78
SECTION 2 - TURNTABLE FIGURE 2-8.
PAGE 79
SECTION 2 - TURNTABLE 3121263 1500SJ 79
PAGE 80
SECTION 2 - TURNTABLE FIGURE 2-8.
PAGE 81
SECTION 2 - TURNTABLE ITEM 301L 301M 302 302A PART NUMBER 70001968 70003167 7024065 Not Available QTY 2 1 1 1 302A 302A 302B 302C 302D 302E 303 303 303 303A 7024071 7024072 70003168 Not Available 70003168 70003168 1 1 4 1 2 2 Ref 1 1 2 303A 303A 303B 303B 7024075 7024076 7024907 1 1 Ref 1 303B 303B 303B 7024909 7024075 70020329 1 1 1 303B 303C 303D 303E 303F 303G 303H 303J 303K 303L 304 304A 304B 304C 304D 304E 304F 304G 304H 304J 304K 304L 305 305A 305B 305C 70003172 7024077 Not Available Not
PAGE 82
SECTION 2 - TURNTABLE 82 ITEM 305D 305E 305F 305G 305H 305J 305K 305L 305M 305N 305P 305Q 310 313 314 320 321 322 324 327 328 331 341 PART NUMBER 70020336 Not Available Not Available 70020336 70020336 70020336 Not Available 70020336 Not Available Not Available 70020336 Not Available Not Available Not Available Not Available 70003166 70003166 70003166 70003166 70003166 70003166 70003166 70003166 401 402 70003167 70003168 QTY 1 1 1 1 4 1 8 1 2 2 2 2 1 2 1 1 1 1 1 1 2 2 1 Ref 1 1 403 404 70003169 70020
PAGE 83
PAGE 84
SECTION 2 - TURNTABLE FIGURE 2-9.
PAGE 85
SECTION 2 - TURNTABLE 3121263 1500SJ 85
PAGE 86
SECTION 2 - TURNTABLE FIGURE 2-9.
PAGE 87
SECTION 2 - TURNTABLE ITEM 301 301A 301B 301C 301D 301E 301F 301G 301H 301J 301K 301L 301M 302 302A PART NUMBER 7024043 7024064 Not Available Not Available Not Available Not Available Not Available Not Available Not Available Not Available Not Available Not Available 70001968 7024070 7024065 Not Available QTY Ref 1 1 1 1 1 1 1 1 pr 1 1 st 1 2 1 1 1 302A 302A 302B 302C 302D 302E 303 303A 7024071 7024072 Not Available Not Available Not Available Not Available 7024911 7024073 1 1 4 1 2 2 1 2 303A 303A 30
PAGE 88
SECTION 2 - TURNTABLE 88 ITEM 304H 304J 304K 304L 304M 304N 304P 305 305 PART NUMBER Not Available 7024080 7024081 Not Available 7024910 7024005 Not Available 7024068 See Note QTY 4 2 1 1 1 1 1 1 1 305A 305B 305C 305D 305E 305F 305G 305H 305J 305K 305L 305M 305N 305P 305R 310 313 314 320 321 322 324 327 328 331 333 341 7024084 7024083 Not Available 7024085 Not Available Not Available 7024086 Not Available Not Available Not Available 7024087 7024088 7024089 Not Available 70002569 Not Available Not Avai
PAGE 89
PAGE 90
SECTION 2 - TURNTABLE FIGURE 2-10.
PAGE 91
SECTION 2 - TURNTABLE 3121263 1500SJ 91
PAGE 92
SECTION 2 - TURNTABLE FIGURE 2-10.
PAGE 93
SECTION 2 - TURNTABLE ITEM 45 46 47 48 49 50 51 52 53 54 55 58 59 60 61 62 63 64 65 PART NUMBER 70002605 70002168 70001958 7021256 70001958 7021256 70001958 7021256 70001958 7021256 70002606 70002607 7022608 70002609 Not Available 70002175 70002610 70007439 70002174 QTY 1 2 2 2 2 2 2 2 2 2 4 2 1 1 1 1 1 1 1 66 67 68 69 71 72 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 70002177 70002178 70002179 Not Available 70002612 70002610 70002621 70002622 7007415 7021293 7022300 70002616 7024800 7021265 7
PAGE 94
SECTION 2 - TURNTABLE FIGURE 2-11.
PAGE 95
SECTION 2 - TURNTABLE FIGURE 2-11.
PAGE 96
SECTION 2 - TURNTABLE ITEM 49 50 51 52 53 54 55 56 57 58 59 60 61 96 PART NUMBER 70002591 7007427 7007426 7021275 70002592 70002593 70002594 70002595 7023964 7007415 70002597 70002598 70002599 QTY 1 1 1 3 1 1 9 1 1 1 1 3 1 DESCRIPTION Spring Seat, Spring Ring, Retaining Pin, Hold-down Guide, Slipper Retainer Retainer, Slipper Piston Assembly Seal, End Cap Plug, O-Ring (Includes Item 58) O-Ring (Part of Item 57) Servo Piston Assembly (Includes Item 60) Ring, Piston (Part of Item 59) Complete Seal Kit (In
PAGE 97
PAGE 98
SECTION 2 - TURNTABLE FIGURE 2-12.
PAGE 99
SECTION 2 - TURNTABLE FIGURE 2-12.
PAGE 100
SECTION 2 - TURNTABLE FIGURE 2-13.
PAGE 101
SECTION 2 - TURNTABLE FIGURE 2-13.
PAGE 102
SECTION 2 - TURNTABLE 102 ITEM 133 134 PART NUMBER 7024375 7023347 201 201 201 201 7016314 70004414 1120487 QTY 1 1 Ref Ref 1 1 1 DESCRIPTION Element, Filter Gasket, Filter Mounting Flange FUEL TANK CAP INSTALLATION Cap Options: Standard Non-Locking (Part of Item 15) (Tank p/n 4400439) Standard Non-Locking (Tank p/n 1001160567) Optional Lockable 1500SJ REV 3121263
PAGE 103
PAGE 104
SECTION 2 - TURNTABLE FIGURE 2-14.
PAGE 105
SECTION 2 - TURNTABLE FIGURE 2-14.
PAGE 106
SECTION 2 - TURNTABLE FIGURE 2-15.
PAGE 107
SECTION 2 - TURNTABLE FIGURE 2-15.
PAGE 108
SECTION 2 - TURNTABLE FIGURE 2-16. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.
PAGE 109
SECTION 2 - TURNTABLE FIGURE 2-16. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES (OPTIONAL) ITEM PART NUMBER 1001139492 1001139494 1 2 3 4 5 6 7 7 7 8 9 10 10 10 11 12 13 3121263 0641520 1320162 2131212 2170712 2171112 3311505 4641247 1001109677 4711500 1001135124 1001154214 1001139665 1001139666 1001143087 1001143123 QTY Ref Ref Ref Ref 2 2 2 1 1 2 Ref 1 1 4 1 Ref 1 1 1 2 1 DESCRIPTION HYDRAULIC OIL COOLER INSTALLATION (OPTIONAL) Deutz TCD2.
PAGE 110
SECTION 2 - TURNTABLE FIGURE 2-17.
PAGE 111
SECTION 2 - TURNTABLE FIGURE 2-17.
PAGE 112
SECTION 2 - TURNTABLE ITEM 41 42 43 43 43 45 45 45 46 46 46 101 102 103 201 202 202 202 203 203 203 203A PART NUMBER 4460497 1001106736 4751400 4751400 3311405 3311001 0641406 0630464 1001120361 1001120361 1001130025 1001144346 0100011 3931616 4751600 0259666 0259667 3910804 4070987 1001151393 4360469 4360470 2860030 1001121826 1001121827 301 301 301 112 1001122383 1705974 QTY 1 1 Ref 4 4 Ref 4 4 Ref 4 4 Ref Ref Ref Ref Ref AR 4 4 Ref Ref Ref 6 Ref 2 1 Ref 1 1 1 Ref Ref Ref Ref 1 1 DESCRIPTION Nut,
PAGE 113
PAGE 114
SECTION 2 - TURNTABLE FIGURE 2-18.
PAGE 115
SECTION 2 - TURNTABLE FIGURE 2-18.
PAGE 116
SECTION 2 - TURNTABLE ITEM 213 217 218 301 302 303 304 305 305 306 307 308 309 401 402 403 404 116 PART NUMBER 4751600 3311605 0100035 0271808 0100011 0641610 0642612 0902206 2920157 7024452 3573336 3740080 4220162 4751600 0271874 0100011 0641608 3573355 4751600 QTY 2 2 AR Ref AR 2 2 2 4 4 2 1 2 2 Ref AR 4 1 4 DESCRIPTION Flatwasher 3/8 Regular Locknut 3/8-16NC Compound, Locking ILLUMINATION LIGHTS INSTALLATION (OPTIONAL) Compound, Locking Bolt 3/8-16NC x 1-1/4 Bolt 1-8NC x 1-1/2 Bracket, Mounting Headl
PAGE 117
PAGE 118
SECTION 2 - TURNTABLE FIGURE 2-19.
PAGE 119
SECTION 2 - TURNTABLE 3121263 1500SJ 119
PAGE 120
SECTION 2 - TURNTABLE FIGURE 2-19.
PAGE 121
SECTION 2 - TURNTABLE ITEM 114 115 116 117 118 119 120 120 120 121 122 3121263 PART NUMBER 4711500 4711600 4711800 4750600 4770600 4891800 1001143298 1001131481 1001131482 1001135663 QTY 6 8 4 2 2 1 Ref 1 1 1 1 DESCRIPTION Flatwasher 5/16 Thin Flatwasher 3/8 Thin Flatwasher 1/2 Thin Flatwasher #6 Regular Starwasher #6 Flatwasher, 1/2 Hardened Plate, Jack Bracket Options: Deutz TCD2.
PAGE 122
SECTION 2 - TURNTABLE FIGURE 2-20.
PAGE 123
SECTION 2 - TURNTABLE 3121263 1500SJ 123
PAGE 124
SECTION 2 - TURNTABLE FIGURE 2-20.
PAGE 125
SECTION 2 - TURNTABLE ITEM 38 38 38 39 40 PART NUMBER 41 42 43 44 45 46 47 48 48A 48B 49 50 1001110194 3311805 4751800 1001131460 1001110257 1001110258 1001131462 51 52 53 54 55 56 57 58 59 60 1001110486 3520034 1001111585 1001112162 3760308 1001113047 1001112691 1001114098 3311505 1001131542 QTY Ref 1 1 1 9.5 ft /2.9m 1 1 1 1 1 1 1 Ref 1 1 1 9.5 ft /2.9m 1 2 1 1 4 17 ft/5.
PAGE 126
SECTION 2 - TURNTABLE 126 ITEM PART NUMBER QTY Ref 101 102 103 104 105 106 107 108 109 110 111 112 113 0100011 0100081 0700616 2560187 3290601 3311505 3340877 3900363 4711500 4811900 1001107978 1001108024 3900210 AR AR 1 1 1 18 6 2 18 2 1 4 1 DESCRIPTION Note: Replacement Decals Must be Ordered Separately - See DECALS SECTION.
PAGE 127
PAGE 128
SECTION 2 - TURNTABLE FIGURE 2-21.
PAGE 129
SECTION 2 - TURNTABLE 3121263 1500SJ 129
PAGE 130
SECTION 2 - TURNTABLE FIGURE 2-21.
PAGE 131
SECTION 2 - TURNTABLE ITEM 65 66 67 68 70 71 72 73 100 100 101 102 103 104 104 105 106 107 108 109 110 111 112 113 114 115 116 117 3121263 PART NUMBER 1001173188 1001173647 1001173651 1001175859 1001175879 1001175880 3311601 1001180051 1001175250 1001175237 1001173163 1001173164 1001173183 1001174331 1001173184 0641408 0700616 2560187 2940173 3290601 3311505 3900210 3900363 4711400 4711500 4751400 1001116290 0100011 QTY 1 1 1 1 4 4 4 1 1 1 1 1 1 1 1 8 2 2 2 2 6 6 4 8 6 4 2 1 DESCRIPTION Bracket, Hood La
PAGE 132
SECTION 2 - TURNTABLE FIGURE 2-22.
PAGE 133
SECTION 2 - TURNTABLE FIGURE 2-22.
PAGE 134
SECTION 2 - TURNTABLE ITEM 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 37 37 38 39 101 102 103 104 105 106 107 108 109 110 111 112 113 134 PART NUMBER 2820031 3251102 3290505 3311405 3311605 3740080 3900322 4031608 4060802 4360336 4420060 4460968 4711600 4711700 4711900 4740397 4751400 4811600 4891500 4892000 1001099869 3311005 1001100233 1001100234 0962449 4751000 1001103286 0720808 2420165 3310601 3310805 3910608 4240032 4420060 4460018 4460234 4750800 4760600 1001094375 1001094
PAGE 135
PAGE 136
SECTION 2 - TURNTABLE FIGURE 2-23.
PAGE 137
SECTION 2 - TURNTABLE FIGURE 2-23.
PAGE 138
SECTION 2 - TURNTABLE ITEM 38 PART NUMBER 4460315 QTY 2 39 40 42 43 44 45 48 49 49 49 49 49 49 49 52 53 53 53 4460346 4460958 4711400 4711600 4751500 4791400 4891800 4922972 4460225 4460226 4460807 4460808 77363233 4460942 1001118599 1001119250 70003631 70001966 1 1 AR 1 7 2 4 1 1 6 1 1 1 6 1 1 1 1 53 53 53 53 53 53 53 53 53 53 53 53 53 53A 53B 53B 53B 53C 53D 54 54 54 55 56 7027799 70002460 7024485 70001696 70002297 7026188 7026597 70001100 70001384 70003451 70004170 70000863 70001974 70004171 70004
PAGE 139
SECTION 2 - TURNTABLE ITEM 103 103 PART NUMBER 103 Not Available 104 105 106 107 1705376 3300396 3310601 1060343 109 110 116 117 121 122 125 126 127 128 3910610 4360070 4460425 4460426 4750600 4760600 1671092 4460963 3520189 1001121340 201 202 203 203 203 204 204 204 301 301A 301A 301B 303 401 402 403 404 405 406 407 408 409 410 501 502 503 3121263 1060708 0272435 0272589 1705460 1705374 1705375 1705461 1705387 1705489 1001122528 1001119968 4460967 4460465 1001117078 4922641 1001121340 70002818 7
PAGE 140
SECTION 2 - TURNTABLE ITEM 504 505 506 507 508 509 510 511 512 513 140 PART NUMBER 3310805 3910608 4240032 4420060 4460018 4460234 4750800 4760600 1001094375 1001094509 QTY 1 2 3 3 in/7cm 1 2 1 2 1 1 DESCRIPTION Locknut #8-32NC Screw #6-32NC x 1/2 Strap, Tie Tape, Double-Sided Connector, Butt Splice (Not Shown) Mount, Tie Strap Flatwasher #8 Regular Lockwasher #6 Bracket, Hourmeter Harness, Hourmeter 1500SJ REV 3121263
PAGE 141
PAGE 142
SECTION 2 - TURNTABLE FIGURE 2-24.
PAGE 143
SECTION 2 - TURNTABLE FIGURE 2-24.
PAGE 144
SECTION 2 - TURNTABLE ITEM 14 14 14 14 14A 14A 14A 14B 14B 14B 14C 14C 14C 14D 14D 14D 14E 14E 14E 14E 14E 14E 14E 14E 14E 14E 14E 14E 14E 14E 14E 14E 14E 14E 14E 14F 15 16 17 18 19 19 19 20 21 22 22 22 23 23 23 144 PART NUMBER 70002088 70004093 70002297 70003631 70004171 70004099 70001966 70003709 70003708 70001953 70004092 70004169 70004094 70004169 70004096 7027799 70002460 7024485 70001696 7026597 7026626 7026188 70004098 70004169 70004095 70004169 See Note 70004097 70001974 70001973 2820031 3251102 3
PAGE 145
SECTION 2 - TURNTABLE ITEM 24 25 25 25 26 27 28 28 28 29 30 30 30 31 31 31 32 33 34 35 36 37 37 37 37 37 37 37 38 39 40 40 40 42 43 44 45 PART NUMBER 4060802 Not Available 1001110872 4240018 4360336 4460051 Not Available 4460315 4460346 Not Available 4460958 Not Available 4711400 4740397 4751500 4791400 4891800 4922972 4460225 4460226 4460807 4460808 77363233 4460942 4711600 0100020 4460071 Not Available 0741607 3311801 3520192 1001138011 0861542 1001142914 0861567 0861541 101 102 102 102 103 103 1060494
PAGE 146
SECTION 2 - TURNTABLE ITEM 106 107 PART NUMBER 3310601 1060343 108 109 110 116 116 117 121 122 125 126 127 128 3641533 3910610 4360070 4460425 3520192 4460426 4750600 4760600 1671092 4460963 3520189 1001121340 201 202 203 203 203 204 204 204 301 301A 301A 301B 301B 301B 301B 304 401 402 403 404 405 406 407 408 409 410 501 502 503 504 505 146 0272435 0272589 1705460 1705374 1705375 1705461 1705387 1705489 1001122528 1001119968 4460967 4460465 1001117078 1001096133 Not Available 1001096134 4922641 10011
PAGE 147
SECTION 2 - TURNTABLE ITEM 506 507 508 509 510 511 512 513 3121263 PART NUMBER 4240032 4420060 4460018 4460234 4750800 4760600 1001094375 1001094509 QTY 3 3 in/7cm 1 2 1 2 1 1 DESCRIPTION Strap, Tie Tape, Double-Sided Connector, Butt Splice (Not Shown) Mount, Tie Strap Flatwasher #8 Regular Lockwasher #6 Bracket, Hourmeter Harness, Hourmeter 1500SJ REV 147
PAGE 148
SECTION 2 - TURNTABLE FIGURE 2-25.
PAGE 149
SECTION 2 - TURNTABLE FIGURE 2-25.
PAGE 150
SECTION 2 - TURNTABLE ITEM 14 14 14A 14A 14A 14B 14B 14B 14C 14C 14C 14D 14D 14D 14E 14E 14E 14E 14E 14E 14E 14E 14E 14E 14E 14E 14E 14E 14E 14E 14E 14E 14E 14F 15 16 17 18 19 19 19 20 21 22 22 22 23 23 23 24 26 150 PART NUMBER 70002297 70003631 70004171 70004099 70001966 70003709 70003708 70001953 70004092 70004169 70004094 70004169 70004096 7027799 70002460 7024485 70001696 7026597 7026626 7026188 70004098 70004169 70004095 70004169 See Note 70004097 70001974 70001973 2820031 3251102 3311508 3580317 358
PAGE 151
SECTION 2 - TURNTABLE ITEM 27 29 30 30 30 32 33 34 35 36 37 37 37 37 37 37 37 38 PART NUMBER 4360336 4460315 39 40 41 41 41 42 43 44 4711600 0100020 4460071 Not Available 4751000 3311005 0741607 45 46 3311801 1001138011 101 1001157592 1001157525 1060343 102 102 1001179154 102 103 104 105 106 108 109 111 112 114 115 116 117 118 Not Available 1671092 3300396 3311001 4360070 4460425 4460426 4460963 4711000 10702077 10702082 1001152525 1001157520 1001157521 3121263 4460346 Not Available 4711400 010
PAGE 152
SECTION 2 - TURNTABLE ITEM 119 120 121 122 123 201 203 203 203 204 204 204 301 301A 301A 301B 301B 301B 301B 303 401 402 403 404 405 406 407 408 409 410 411 412 413 152 PART NUMBER 1001157528 1001158007 1001158008 3520189 3520192 0272435 0272589 1705460 1705375 1705461 1705387 1705489 1001157770 1001119968 4460967 4460465 1001117078 1001096133 Not Available 1001096134 4922641 1001103286 0720808 2420165 3310601 3310805 3910608 4240032 4420060 4460018 4460234 4750800 4760600 1001094375 1001094509 QTY DESC
PAGE 153
PAGE 154
SECTION 2 - TURNTABLE FIGURE 2-26.
PAGE 155
SECTION 2 - TURNTABLE FIGURE 2-26.
PAGE 156
SECTION 2 - TURNTABLE ITEM 202 202 202 PART NUMBER 100120989 1001116222 QTY 1 1 Ref 202 100120989 1 Ref Ref Ref Ref Ref Ref 1001119938 1001138187 1001138188 1001134839 1001119946 156 DESCRIPTION Brazil and New Zealand Specs CSA Specs Decal - Radio Frequency Device (SN 0300146550 to Present) All Specs CLEARSKY TELEMATICS KITS (Dealer Installed) (Not Shown) ANSI Spec ANSI Export Spec Australian Spec CE Spec CSA Spec 1500SJ REV 3121263
PAGE 157
SECTION 3 - BOOM SECTION 3 - BOOM 3121263 1500SJ 157
PAGE 158
SECTION 3 - BOOM FIGURE 3-1.
PAGE 159
SECTION 3 - BOOM FIGURE 3-1.
PAGE 160
SECTION 3 - BOOM FIGURE 3-2.
PAGE 161
SECTION 3 - BOOM 3121263 1500SJ 161
PAGE 162
SECTION 3 - BOOM FIGURE 3-2.
PAGE 163
SECTION 3 - BOOM ITEM 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 66 66 67 68 69 69 69 69A 69B 70 70A 70A 70A 70B 71 71A 71B 72 73 73 PART NUMBER 3300461 3311605 3311608 3311801 3340871 3340881 3340910 3340912 3340916 3340917 3340918 3340921 3340922 3340926 3340955 3422926 3422959 3572950 0961948 1001139972 0962403 3580302 0962404 0962411 3580306 1001129617 3580308 QTY 3 6 8 4 2 12 1 2 2 2 2 12 6 1 1 1 1 2 Ref 1 1 1 6 Ref 2 2 1 1 1 Ref 2 1 1 1 1 1 4 1 NLA 73 1001133232 NLA 73A 73B 73C 74
PAGE 164
SECTION 3 - BOOM 164 ITEM 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 100 100 101 102 103 104 105 106 107 108 109 110 111 112 113 PART NUMBER 4070897 4070898 4071012 4071013 4071015 4071016 4071017 4071018 4071019 4071024 4071025 4071026 4071027 4071028 4071029 4071031 4071046 4160197 4568423 113 113 114 115 116 1001118142 1001139998 1001118430 1001118431 1001119497 1 1 1 1 1 117 118 118 118 119 1001119571 3572951 1001131293 1001154260 1 Ref 1 1 2 119A 119B 119C 119D 1001154294 1
PAGE 165
SECTION 3 - BOOM ITEM 201 202 203 204 205 206 207 3121263 PART NUMBER 1001143929 QTY Ref 1 1001143927 1 0272048 0641676 3311605 4120040 4120043 4711600 4891600 1705307 Ref 1 1 1 1 1 1 1 DESCRIPTION Kit Options: Main Boom Wear Pad Kit (Includes Items 11, 31-36, 52-61, 7895 & 101-102) Wire Rope Kit (Includes Items 14-23, 26-30, 38-40, 45-51, 63, 64, 69A, 69B, 70-73, 77, 99, 102, 105 & 110-115) WIRE ROPE TOOLS INSTALLATION (OPTIONAL) Bolt 3/8-16NC x 9-1/2 Locknut 3/8-16NC Socket 3/4 Socket 2 Flatwashe
PAGE 166
SECTION 3 - BOOM FIGURE 3-3.
PAGE 167
SECTION 3 - BOOM FIGURE 3-3.
PAGE 168
SECTION 3 - BOOM ITEM 34 35 36 37 38 39 40 41 PART NUMBER 1001119991 1001119998 1001120000 1001120014 1001120015 1001120037 1001120038 1001120039 1001119111 0100011 0641636 0681836 0811607 0811608 0961950 3311608 3340881 3423161 3575889 3760351 3900283 4070897 4070898 4071039 4071040 1001129961 4751600 4891800 1001118663 QTY 1 1 2 1 1 1 1 1 Ref AR 2 4 26 8 2 8 10 2 1 4 8 10 10 2 2 2 2 4 1 121 122 123 1001119413 1001119414 1 1 Ref Ref 123 1001134180 1 123 123 1001134180 1 Ref 123 123 123 7000315
PAGE 169
PAGE 170
SECTION 3 - BOOM FIGURE 3-4.
PAGE 171
SECTION 3 - BOOM FIGURE 3-4.
PAGE 172
SECTION 3 - BOOM FIGURE 3-5.
PAGE 173
SECTION 3 - BOOM 3121263 1500SJ 173
PAGE 174
SECTION 3 - BOOM FIGURE 3-5.
PAGE 175
SECTION 3 - BOOM ITEM 20 PART NUMBER QTY Ref Ref 20 20 20 1001131728 1001131728 1 1 Ref 20 20 20 7024362 70003913 AR AR Ref 20 20 20 7024363 70003915 1 1 Ref 20 20 22 23 24 25 26 27 28 29 30 32 33 34 35 36 37 38 39 40 42 7024364 70003914 1320294 1320295 1670964 3271601 3300492 3311508 3311608 3340925 3340940 3340942 3573016 3573179 3573181 3573194 3573210 3900232 3900283 3900316 4060804 43 44 45 47 48 49 50 51 52 53 54 55 56 57 58 4071021 4071022 4071023 4240018 4240153 4240155 4240156 456251
PAGE 176
SECTION 3 - BOOM ITEM 59 60 61 62 63 64 65 66 67 67 67 68 69 69 69 70 70 70 176 PART NUMBER 4846753 4891600 4891800 8310235 1001119521 1001119522 1001120209 1001120257 3951524 3951522 4711800 1320294 1320298 3340942 3340939 QTY 1 5 4 1 1 1 1 2 Ref 2 2 1 Ref 1 1 Ref 2 2 DESCRIPTION Shield, Hose Protection Flatwasher, 3/8 Hardened Flatwasher 1/2 Hardened Capscrew 3/8-16NC Cover, Cable (Middle) Support, Cable (Middle) Bracket, Guide Block Pad, Guide Setscrew Options: Setscrew 5/16-18NC x 3 (Prior to SN 030
PAGE 177
PAGE 178
SECTION 3 - BOOM FIGURE 3-6.
PAGE 179
SECTION 3 - BOOM 3121263 1500SJ 179
PAGE 180
SECTION 3 - BOOM FIGURE 3-6.
PAGE 181
SECTION 3 - BOOM ITEM 44 PART NUMBER 1001133329 QTY NLA 44 45 1001147479 4360578 4 1 46 47 48 49 50 51 52 53 54 55 56 57 58 4460914 4460968 4711400 4711500 4711600 4750800 4846484 4891400 8310070 1001118373 1001118930 1001118931 1001118971 2 1 13 2 7 6 1 4 6 1 1 2 2 59 60 61 62 1001119033 1001119137 1001119141 2 1 1 Ref 62 62 63 64 65 66 67 67 1001119223 1001135479 1001119729 1001120028 1001120048 1001120049 1 1 1 1 1 1 Ref 1 67 68 69 69 69 70 71 1001135483 1001120076 1001135484 1001135484 1
PAGE 182
SECTION 3 - BOOM FIGURE 3-7.
PAGE 183
SECTION 3 - BOOM FIGURE 3-7.
PAGE 184
SECTION 3 - BOOM FIGURE 3-8.
PAGE 185
SECTION 3 - BOOM FIGURE 3-8.
PAGE 186
SECTION 3 - BOOM FIGURE 3-9.
PAGE 187
SECTION 3 - BOOM FIGURE 3-9.
PAGE 188
SECTION 3 - BOOM ITEM 106 110 188 PART NUMBER 2110406 70002759 QTY 1 1 DESCRIPTION REV Fitting, Straight Plug 1500SJ 3121263
PAGE 189
PAGE 190
SECTION 3 - BOOM FIGURE 3-10.
PAGE 191
SECTION 3 - BOOM FIGURE 3-10.
PAGE 192
PAGE 193
SECTION 4 - PLATFORM SECTION 4 - PLATFORM 3121263 1500SJ 193
PAGE 194
SECTION 4 - PLATFORM FIGURE 4-1.
PAGE 195
SECTION 4 - PLATFORM 3121263 1500SJ 195
PAGE 196
SECTION 4 - PLATFORM FIGURE 4-1.
PAGE 197
SECTION 4 - PLATFORM ITEM PART NUMBER 1001144022 QTY Ref Ref 1001144022 Ref Ref Ref Ref 51 52 53 54 55 56 0100011 0641418 0961845 3290606 3300151 See Note AR 2 2 2 2 1 57 58 59 60 61 62 63 64 3520198 4010618 4711400 4811700 1001138494 1001138514 1001140429 3520072 1001146042 2 2 4 2 1 1 1 2 Ref Ref 1001146042 Ref 101 102 103 104 105 106 107 108 109 110 0641406 0641408 0641610 3311405 3311605 3380434 4740362 4751400 4751600 4 3 4 7 4 1 7 4 8 Ref 110 1001119388 NLA 110 1001146041 NLA 11
PAGE 198
SECTION 4 - PLATFORM ITEM PART NUMBER 110A 110A 110A 110A 110A 110A 110A 110A 110A 110A 110B 110C 4360031 7000625 1001117320 70003483 1001117172 70002902 70002903 70002904 70002905 1060918 4460071 201 301 302 303 304 305 306 307 308 309 401 402 403 404 405 406 407 408 409 410 4240099 1001120467 0641518 2560173 3250585 4060802 4360336 4420037 4460428 4846561 1001120475 1001120484 411 1001120502 412 4240033 1001122284 0630448 0641406 4010408 3300449 3760308 3820034 3900174 4711400 4751400 501 502 50
PAGE 199
SECTION 4 - PLATFORM ITEM 510 511 511 511 511 511 511 512 513 514 515 516 3121263 PART NUMBER 4831400 1001121837 1001126300 70003533 70003534 70003535 70003536 1001121943 1001121947 1001122235 1001122242 1001125293 QTY 4 1 1 1 1 1 AR 1 1 2 1 1 DESCRIPTION Lockwasher M4 Gauge, LCD Decal - Platform Display AR Film Cover Hinge Screw, Hinge Bracket, Mounting Bracket, Protector Bracket, Mounting Cover Harness, LCD Display (Not Shown - See ELECTRICAL SECTION for Breakdown) 1500SJ REV 199
PAGE 200
SECTION 4 - PLATFORM FIGURE 4-2.
PAGE 201
SECTION 4 - PLATFORM FIGURE 4-2.
PAGE 202
SECTION 4 - PLATFORM FIGURE 4-3.
PAGE 203
SECTION 4 - PLATFORM FIGURE 4-3.
PAGE 204
SECTION 4 - PLATFORM FIGURE 4-4.
PAGE 205
SECTION 4 - PLATFORM FIGURE 4-4.
PAGE 206
SECTION 4 - PLATFORM ITEM 32 33 34 35 35 36 36 37 37 38 38 39 40 40 PART NUMBER 3900349 4060906 4071074 4360328 1001155045 4360330 1001159256 4360331 1001161709 4360336 1001161710 4360387 4360407 See Note QTY 8 1 1 8 8 1 1 2 2 2 2 1 1 1 40 41 41 41A 42 43 44 45 46 47 48 49 50 70003784 4360475 7020175 7020176 4460234 4460428 4460470 4460471 4460496 4460497 4460905 4751400 1001119389 1 1 1 1 3 2 1 1 1 1 5 8 1 51 52 53 54 55 56 1001120300 1001120338 2920029 3790015 4740397 1001155044 1001143930 1 1 1 1
PAGE 207
SECTION 4 - PLATFORM ITEM 301 302 PART NUMBER 1705170 4360522 401 402 403 403 0273824 0272427 0273706 1702938 4360387 2920028 2920029 3121263 QTY 1 1 Ref Ref Ref Ref 1 1 1 1 DESCRIPTION Decal - Lights Switch, Push Button SOFT TOUCH SYSTEM INSTALLATIONS 6ft/1.8m Platforms 8ft/2.4m Platforms 8ft/2.
PAGE 208
SECTION 4 - PLATFORM FIGURE 4-5.
PAGE 209
SECTION 4 - PLATFORM FIGURE 4-5.
PAGE 210
SECTION 4 - PLATFORM FIGURE 4-6.
PAGE 211
SECTION 4 - PLATFORM FIGURE 4-6.
PAGE 212
SECTION 4 - PLATFORM ITEM 101 212 PART NUMBER 4460226 QTY 6 DESCRIPTION REV Socket, Female 1500SJ 3121263
PAGE 213
PAGE 214
SECTION 4 - PLATFORM FIGURE 4-7.
PAGE 215
SECTION 4 - PLATFORM FIGURE 4-7.
PAGE 216
SECTION 4 - PLATFORM ITEM 201 202 203 204 205 206 207 207 207 207 207 207 208 209 210 216 PART NUMBER 7022812 70002727 7003972 7003973 7003980 7019167 7019164 7019165 Not Available 70002729 7019166 7003982 7003983 7019194 7003989 QTY Ref Ref Ref 1 2 4 4 1 1 Ref 1 Ref 2 2 2 1 2 DESCRIPTION HANDLE ASSEMBLY Handle for Controller Assembly p/n 1600318 Handle for Controller Assembly p/n 1001118416 Boot, Switch Half, Handle Screw Nut Axle Rocker Wiring Assembly Options: Wiring for Controller Assembly p/n 1600
PAGE 217
PAGE 218
SECTION 4 - PLATFORM FIGURE 4-8.
PAGE 219
SECTION 4 - PLATFORM FIGURE 4-8.
PAGE 220
PAGE 221
SECTION 5 - CYLINDER SECTION 5 - CYLINDER 3121263 1500SJ 221
PAGE 222
SECTION 5 - CYLINDER FIGURE 5-1.
PAGE 223
SECTION 5 - CYLINDER FIGURE 5-1.
PAGE 224
SECTION 5 - CYLINDER FIGURE 5-2.
PAGE 225
SECTION 5 - CYLINDER FIGURE 5-2.
PAGE 226
SECTION 5 - CYLINDER FIGURE 5-3.
PAGE 227
SECTION 5 - CYLINDER FIGURE 5-3.
PAGE 228
SECTION 5 - CYLINDER FIGURE 5-4.
PAGE 229
SECTION 5 - CYLINDER FIGURE 5-4.
PAGE 230
SECTION 5 - CYLINDER FIGURE 5-5.
PAGE 231
SECTION 5 - CYLINDER FIGURE 5-5.
PAGE 232
SECTION 5 - CYLINDER FIGURE 5-6.
PAGE 233
SECTION 5 - CYLINDER FIGURE 5-6.
PAGE 234
SECTION 5 - CYLINDER FIGURE 5-7.
PAGE 235
SECTION 5 - CYLINDER FIGURE 5-7.
PAGE 236
SECTION 5 - CYLINDER FIGURE 5-8.
PAGE 237
SECTION 5 - CYLINDER FIGURE 5-8.
PAGE 238
SECTION 5 - CYLINDER FIGURE 5-9.
PAGE 239
SECTION 5 - CYLINDER FIGURE 5-9.
PAGE 240
SECTION 5 - CYLINDER FIGURE 5-10.
PAGE 241
SECTION 5 - CYLINDER FIGURE 5-10.
PAGE 242
SECTION 5 - CYLINDER ITEM 105 105 105 105 105 106 107 108 109 242 PART NUMBER 70003032 7011311 70004030 7011311 70003031 70003030 70003029 Not Available QTY Ref 1 1 1 1 1 1 2 1 DESCRIPTION Cartridge, Relief Valve Options: Valve Assembly p/n 1001119503 Seal Kit - 70003032 Cartridge Valve Assembly p/n 1001144398 Seal Kit - 70007030 Cartridge Plug, O-Ring Plug, O-Ring O-Ring Pin 1500SJ REV 3121263
PAGE 243
SECTION 6 - HYDRAULIC SECTION 6 - HYDRAULIC 3121263 1500SJ 243
PAGE 244
SECTION 6 - HYDRAULIC FIGURE 6-1.
PAGE 245
SECTION 6 - HYDRAULIC FIGURE 6-1.
PAGE 246
SECTION 6 - HYDRAULIC FIGURE 6-2.
PAGE 247
SECTION 6 - HYDRAULIC FIGURE 6-2.
PAGE 248
SECTION 6 - HYDRAULIC FIGURE 6-3.
PAGE 249
SECTION 6 - HYDRAULIC FIGURE 6-3.
PAGE 250
SECTION 6 - HYDRAULIC FIGURE 6-4.
PAGE 251
SECTION 6 - HYDRAULIC FIGURE 6-4.
PAGE 252
SECTION 6 - HYDRAULIC FIGURE 6-5.
PAGE 253
SECTION 6 - HYDRAULIC FIGURE 6-5.
PAGE 254
SECTION 6 - HYDRAULIC ITEM 30 31 32 33 34 35 35 35 35 35 36 36 36 37 37 37 38 38 38 39 40 41 42 43 43 43 44 50 51 52 254 PART NUMBER 1001119468 2753765 2753771 2753772 2753774 2753775 2753775 1001152966 1001119817 2753776 1001118935 2131212 2131612 2753773 1001119138 2112020 2221084 2170908 2110812 2111612 2112016 2130404 2130810 2111016 1001119455 QTY 4 1 1 1 1 Ref 1 1 1 1 Ref 1 1 Ref 1 1 Ref 1 1 1 1 1 1 Ref 1 1 1 1 4 1 DESCRIPTION Hose (Sauer Pumps) Hose Hose Hose Hose Hose Options: Caterpillar Engine
PAGE 255
PAGE 256
SECTION 6 - HYDRAULIC FIGURE 6-6.
PAGE 257
SECTION 6 - HYDRAULIC ITEM PART NUMBER 1001120169 1001120171 0272080 1001118957 1001120628 3121263 QTY Ref Ref Ref Ref Ref Ref DESCRIPTION Hydraulic Diagram for Machines with Sauer Pumps All Machines Hydraulic Schematic - Oil Cooler Options: Rexroth Pumps Sauer Pumps Hydraulic Schematic - Standard 1500SJ REV 257
PAGE 258
PAGE 259
SECTION 7 - ELECTRICAL SECTION 7 - ELECTRICAL 3121263 1500SJ 259
PAGE 260
SECTION 7 - ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST ITEM PART NUMBER QTY Ref 4933262 1001102417 1001153257 Ref Ref Ref Ref Ref Ref Ref Ref 1001132055 1001162901 Ref Ref 1001139959 1001171273 1001122528 Ref Ref Ref Ref 1001157770 Ref 1001103286 1001120332 4933253 Not Available 4933218 1001119266 Ref Ref Ref Ref Ref Ref 1001120381 1001120382 260 DESCRIPTION Note: Diagrams not shown are available from the JLG Service Department.
PAGE 261
PAGE 262
SECTION 7 - ELECTRICAL FIGURE 7-2.
PAGE 263
SECTION 7 - ELECTRICAL 3121263 1500SJ 263
PAGE 264
SECTION 7 - ELECTRICAL 264 1500SJ 3121263
PAGE 265
SECTION 7 - ELECTRICAL 3121263 1500SJ 265
PAGE 266
SECTION 7 - ELECTRICAL FIGURE 7-2.
PAGE 267
SECTION 7 - ELECTRICAL ITEM 145 145 145 146 146 146 147 147 148 148 148 150 150 201 201 201 202 202 202 203 203 203 203A 203A 203A 203A 203B 204 204 205 205A 205A 205B 205B 206 206 206 206 206 206A 206A 3121263 PART NUMBER 4460874 4460871 4460905 4460876 4460871 4460905 4460879 4460887 4460925 4460929 4460466 4460761 4460227 1001120137 QTY 1 AR AR 1 AR AR 1 2 1 13 8 1 4 Ref Ref 1001120137 Ref 1001120138 1001120138 Ref Ref 1001161052 1001120139 Ref Ref Ref 0 1 Ref 0 1 1 149 ft/45.
PAGE 268
SECTION 7 - ELECTRICAL ITEM 206A 206A 206A 206B 206B 206B 206B 207 207 207 207 207 207A 207A 207A 207A 207A 207B 207B 207B 207B 208 208 208 208A 208A 208A 208A 208B 209 209A 209A 268 PART NUMBER 4460710 4460963 4460960 Not Required Not Required 1671092 1001120107 1001120108 1001161047 1001120101 4460708 4460709 4460962 4460959 301 305 Not Required Not Required 1671093 1001120098 1060896 2820118 4460865 4460465 4460509 4460466 4460473 1001125666 4460891 4460942 1001120361 1001119651 0100048 1001119456 3
PAGE 269
SECTION 7 - ELECTRICAL ITEM 334A 334A 334A 334B 334B 334C 334C 334D 334D 334D 334E 334E 334F 334F 334G 334G 334H 334H 334J 334J 334K 334K 334L 334L 334L 334L 334M 334M 334M 334M 334N 334N 334N 334N 334P 334P 334P 334P 334R 334R 334S 334S 334S 334S 334T 334T 334T 334T 334U 334U 334V 3121263 PART NUMBER 4120035 4460634 4460635 4460761 4460227 4460418 4460419 4460866 4460464 4460508 4460868 4460877 4460873 4460871 4460874 4460871 4460875 4460871 4460876 4460871 4460878 4460887 4460836 4460466 4460944 4460465
PAGE 270
SECTION 7 - ELECTRICAL ITEM 334V 334V 334V 338 PART NUMBER 3740080 4460374 4460375 1001120332 QTY 1 1 4 1 339 339A 339A 339B 339B 339C 339C 339D 339D 339D 339E 339E 339E 339E 339E 339F 339F 339G 339G 339H 339H 339J 339J 339K 339K 339L 339L 339L 339M 339N 339N 339P 339Q 339Q 339Q 339Q 1001119653 4460843 4460842 4460424 4460268 4460884 4460465 4460931 4460464 4460466 4460836 4460466 4460465 4460942 4460944 1001116812 4460944 2400066 2400065 4460320 4460267 4460891 4460465 4460539 4460944 4460899 4460943 4
PAGE 271
SECTION 7 - ELECTRICAL ITEM 443 454 PART NUMBER 4461008 4461070 QTY 18 1 454 454 458 458 458 459 459 459 459 459 601 602 603 603A 603A 603B 603B 603B 604 604A 604A 604B 604B 604B 605 605A 4461095 4460944 4460930 4460465 4460466 2902443 4461071 4461072 4461073 4461074 1001120332 2920129 4460933 4460465 1001119385 0100048 4460945 4922716 4460539 4460944 4460894 4460944 4460466 4922780 4460884 4460944 4460911 4460918 4460912 4922718 4460539 605A 4460944 605B 4460932 605B 4460943 606 606A 606A 606B
PAGE 272
SECTION 7 - ELECTRICAL ITEM 607B 608 608A 608A 608B 608B 608B 608C 608C 608C 608C 608D 608D 609 609A 609A 609B 609B 609B 609C 609C 609C 609D 609D 609E 609E 609F 609F 609F 609F 609G 609G 609G 609G 609G 609H 609H 609H 609H 609J 609J 609J 610 610A 610A 610B 610B 611 611A 611A 611B 272 PART NUMBER Not Available 1001119390 1560011 1560012 4460911 4460918 4460912 4460926 4460928 4460918 4460466 4460891 4460465 1001119394 4460884 4460944 4460894 4460465 4460466 4460899 4460466 4460943 4460932 4460943 4460965 446
PAGE 273
SECTION 7 - ELECTRICAL ITEM 611B 613 613A 613A 613B 613B 613C 613D 613D 613E 613E 613E 613F 613F 613F 613G 613G 613H 613H 613J 613J 613J 613J PART NUMBER 91554014 1001119395 1001117064 1001116748 4460836 4460465 4460880 4460884 4460944 4460930 4460465 4460466 4460933 4460465 4460466 4460934 4460944 4460935 4460465 4460950 4460464 4460943 4460941 701 701A 4360505 4460536 701A 4460464 702 702A 2902099 7024580 QTY AR 1 1 AR 1 AR 16 4 16 1 AR AR 1 AR AR 1 AR 1 AR 1 AR AR AR Ref 4 1 Per Assy 3 Per Assy 1
PAGE 274
SECTION 7 - ELECTRICAL 274 ITEM 706C 706D PART NUMBER 70004060 70001869 QTY 1 1 706D 706D 707 707A 708 708A 708A 708A 708B 708C 709 709A 709B 709B 709B 709B 709B 709C 709D 709D 709D 709D 709D 710 710A 710A 711 70004061 70004271 1001120776 Not Available 1001119995 4460930 4460944 4460465 1001117024 1001117057 1660253 Not Available 4460837 4460466 4460464 4460943 4460941 Not Available 4460836 4460465 4460942 4460944 4460466 4000008 4461076 4460917 4360527 1 1 1 1 1 1 6 2 1 1 1 1 1 AR AR AR AR 1 AR AR A
PAGE 275
SECTION 7 - ELECTRICAL ITEM 716C 716D 716D 716D 716E 716E 716F 716F 716G 716G 716G 716H 716H 716H 716J 716J 716J 716J 716K 716K 716K 716L 716L 716M 716M 716M 716M 716M 716N 716N 716N 716N 716N 717 717A 717B 717B 717B 718 718 718A 718B 718C 718C 718C 719 719A PART NUMBER 4460465 4460866 4460464 4460508 4460884 4460465 4460891 4460465 4460930 4460465 4460466 4460933 4460871 4460466 4460934 4460466 4460944 4460465 4460935 4460466 4460465 4461077 4460918 1001125677 1001120328 4460933 4460465 4460466 1001119020
PAGE 276
SECTION 7 - ELECTRICAL ITEM 721 721A 721A 721A 801 801 801 801 276 PART NUMBER 4460910 4460917 4460913 0271953 0271954 0271955 QTY Ref 2 6 1 Ref Ref Ref Ref Ref 801 801 801 801 801 801 801 0271955 1001091969 1001100326 1001091973 Ref Ref Ref Ref Ref Ref Ref 801 1001100331 Ref 801 1001091974 Ref 801 1001100333 Ref 801 1001091975 Ref 801 1001100337 Ref 801 801 801 1001091970 1001100327 1001091971 Ref Ref Ref 801 1001100328 Ref 801 1001091972 Ref 801 1001100329 Ref 801A 801A
PAGE 277
SECTION 7 - ELECTRICAL ITEM 801C 801D 801D 801D 801D 801D 801E 801E 801E 801E PART NUMBER Not Required 1001110873 4060092 Not Required Purchase Receptacle 4460051 Not Required QTY 0 Ref 1 1 0 1 Ref 1 0 Ref 801E 801E 801E 1001101196 1001101191 1 1 Ref 801E 801E 801F 801F 801F 801F 1001101197 1001101191 4460205 4460709 See Note 1 1 Ref 1 1 1 801F 4461202 1 801F 4461205 1 801F 801F 801F 801G 801G 801G 801G 4461249 4461196 4461199 4460346 4460125 See Note 1 1 1 Ref 1 1 1 801G 801G 801G 8
PAGE 278
SECTION 7 - ELECTRICAL 278 ITEM PART NUMBER QTY 801H 4461206 1 801H 801H 801H 801J 4461250 4461197 4461200 1060908 1 1 1 10 ft/3.
PAGE 279
SECTION 7 - ELECTRICAL ITEM 807E 807F 807F 807G 807H 807H 807J 807J 807K 807K 807L 807L 807M 808 808A 808B 808B 808C 808C 808D 808D 808E 808E 808F 808G 808H 808H 809 809 809 809 809 809 809 809 809 809 809 809A 809A 809A 809B 809B 809B 809C 809C 809C 809D 809D 809D 809E 3121263 PART NUMBER 4460419 4460932 4460943 1001120484 4460879 4460887 2400060 Not Available 4460884 4460465 1001120471 1001120477 4460428 Not Available 1001120484 4460879 4460887 2400060 Not Available 4460884 4460465 1001120471 1001120477
PAGE 280
SECTION 7 - ELECTRICAL 280 ITEM 809E 809E 809F 809F 809F 809G 809G 809G 809H 809H 809H 809I 809I 809J 809J 809J 809J 809J 810 810 810 810 810 810A 810A 810A 810B 810B PART NUMBER 4460346 Not Available 810B 810C Not Available 1060343 810D 810E 810E 810E 810E 810F 810F 811 811 811 811 4460425 1001153257 1001162899 1001162901 1.5 ft /.
PAGE 281
SECTION 7 - ELECTRICAL ITEM 811D 811E 812 812 812 812A 812B 812C 812C PART NUMBER 4922641 4460226 812C 812C 812C 1001109648 812C 812C 812C 812C 812C 812D 812E 812F 812G 813 1001109477 1001109482 0861880 4460956 4460957 1001101191 1001097150 1060908 0903484 1001112987 12 ft/3.
PAGE 282
SECTION 7 - ELECTRICAL ITEM 282 PART NUMBER 7002823 4460467 QTY 1 1 4460510 1 7002828 1001137005 1 1 DESCRIPTION Extractor (For Removal of Pin/Socket from Connectors) Extractor, Pin (Blue 16-18 Gauge) (For Removal of Pin/Socket from Connectors) Extractor, Pin (Yellow 12-14 Gauge) (For Removal of Pin/Socket from Connectors) Stripper, Wire Cable Kit, Software 1500SJ REV 3121263
PAGE 283
PAGE 284
SECTION 7 - ELECTRICAL FIGURE 7-3.
PAGE 285
SECTION 7 - ELECTRICAL 3121263 1500SJ 285
PAGE 286
SECTION 7 - ELECTRICAL 286 1500SJ 3121263
PAGE 287
SECTION 7 - ELECTRICAL 3121263 1500SJ 287
PAGE 288
SECTION 7 - ELECTRICAL FIGURE 7-3.
PAGE 289
SECTION 7 - ELECTRICAL ITEM 146 146 147 147 148 148 148 150 150 203 203 203 203A 203A 203A 203A 203B 204 204 205 205A 205A 205B 205B 206 206 206 206 206 206A 206A 206A 206A 206A 206B 206B 206B 206B 207 207 3121263 PART NUMBER 4460871 4460905 4460879 4460887 4460925 4460929 4460466 4460761 4460227 1001120137 QTY AR AR 1 2 1 13 8 1 4 Ref Ref 1001120137 Ref 1001120138 Ref 1001120138 Ref 1001161052 1001120139 1001122396 1060896 Ref Ref 1 149 ft/45.
PAGE 290
SECTION 7 - ELECTRICAL ITEM 207 207 207 207A 207A 207A 207A 207A 207B 207B 207B 207B 208 208 208 208A 208A 208A 208A 208B 209 209A 209A 290 PART NUMBER 1001120108 1001161047 1001120101 4460708 4460709 4460962 4460959 301 305 Not Required Not Required 1671093 1001120098 1060896 2820118 4460865 4460465 4460509 4460466 4460473 1001125666 4460891 4460942 1001119651 0100048 1001119456 305 305 305 306 4460880 4460897 4460464 1001119470 319 320 321 322 323 324 325 331 334 334 334A 334A 334A 334B 334B 334C 3
PAGE 291
SECTION 7 - ELECTRICAL ITEM 334D 334E 334E 334F 334F 334G 334G 334H 334H 334J 334J 334K 334K 334L 334L 334L 334L 334M 334M 334M 334M 334N 334N 334N 334N 334P 334P 334P 334P 334R 334R 334S 334S 334S 334S 334T 334T 334T 334T 334U 334U 334V 334V 334V 334V 338 PART NUMBER 4460508 4460868 4460877 4460873 4460871 4460874 4460871 4460875 4460871 4460876 4460871 4460878 4460887 4460836 4460466 4460944 4460465 4460970 4460464 4460465 4460942 4460933 4460465 4460944 4460466 1001112612 4460464 4460466 1001106736 1001
PAGE 292
SECTION 7 - ELECTRICAL ITEM 339C 339C 339D 339D 339D 339E 339E 339E 339E 339E 339F 339F 339G 339G 339H 339H 339J 339J 339K 339K 339L 339L 339L 339M 339N 339N 339P 339Q 339Q 339Q 339Q 401 401A 401A 401A 401A 401A 401A 401A 401B 401B 401B 401B 401B 401C 401C 401C 401C 401D 401D 401D 292 PART NUMBER 4460884 4460465 4460931 4460464 4460466 4460836 4460466 4460465 4460942 4460944 1001116812 4460944 2400066 2400065 4460320 4460267 4460891 4460465 4460539 4460944 4460899 4460943 4460464 4460880 4460872 4460871 4
PAGE 293
SECTION 7 - ELECTRICAL ITEM 401D 401D 401D 401D 401D 401E 401E 401E 401E 401F 401F 401F 401F 401G 401G 401G 401G 401H 401H 401H 401H 401H 401H 401J 401J 401J 401J 401J 401J 401K 401K 401K 401K 401K 401K 401L 401L 401L 401L 401M 401M 401M 401N 401N 401N 401P 401P 401P 401P 401P 401R 3121263 PART NUMBER 4460466 4460931 4460943 4460464 4460466 1001116707 91143340 1001116967 91143339 4460935 4460465 4460982 4460464 4460933 4460942 4460970 4460941 4460934 4460465 4460466 1001152762 4460464 4460466 4460836 4460
PAGE 294
SECTION 7 - ELECTRICAL ITEM 401R 401S 401S 401S 401S 401S 401S 401S 401T 401T 401T 401U 401U 401U 401V 401V 401V 601 602 603 603A 603A 603B 603B 603B 604 604A 604A 604B 604B 604B 605 605A PART NUMBER 4460465 1001126362 1001126363 1001126364 1001126391 4461008 1001126365 4461054 1001142938 1001142940 1001142941 1001133714 1001133715 1001135650 1001138110 1001138111 1001138113 1001120332 2920129 4460933 4460465 1001119385 0100048 4460945 4922716 4460539 4460944 4460894 4460944 4460466 4922780 4460884 446094
PAGE 295
SECTION 7 - ELECTRICAL ITEM 607A 607A 607A 607B 607B 608 608A 608A 608B 608B 608B 608C 608C 608C 608C 608D 608D 609 609A 609A 609B 609B 609B 609C 609C 609C 609D 609D 609E 609E 609F 609F 609F 609F 609G 609G 609G 609G 609G 609H 609H 609H 609H 609J 609J 609J 610 610A 610A 610B 610B 3121263 PART NUMBER 4460930 4460465 4460466 Not Available Not Available 1001119390 1560011 1560012 4460911 4460918 4460912 4460926 4460928 4460918 4460466 4460891 4460465 1001119394 4460884 4460944 4460894 4460465 4460466 4460899
PAGE 296
SECTION 7 - ELECTRICAL 296 ITEM 611 611A 611A 611B 611B 613 613A 613A 613B 613B 613C 613D 613D 613E 613E 613E 613F 613F 613F 613G 613G 613H 613H 613J 613J 613J 613J PART NUMBER 1001120278 4460899 4460943 1001117064 91554014 1001119395 1001117064 1001116748 4460836 4460465 4460880 4460884 4460944 4460930 4460465 4460466 4460933 4460465 4460466 4460934 4460944 4460935 4460465 4460950 4460464 4460943 4460941 701 701A 4360505 4460536 701A 4460464 702 702A 702B 1001141225 7027042 7027043 702C 702D 703
PAGE 297
SECTION 7 - ELECTRICAL ITEM 706 706A 706A 706A 706B 706B 706B 709 709A 709B 709B 709B 709B 709B 709C 709D 709D 709D 709D 709D 710 710A 710A 711 PART NUMBER 1001148843 1001148842 1001148841 1001135650 1001133714 1001133715 1001135650 1660253 Not Available 4460837 4460466 4460464 4460943 4460941 Not Available 4460836 4460465 4460942 4460944 4460466 4000008 4461076 4460917 4360527 QTY 1 1 4 4 1 4 4 1 1 1 AR AR AR AR 1 AR AR AR AR AR 1 1 4 1 712 712A 712A 713 713A 713A 713A 714 714A 714A 715 715A 715A 715B 7
PAGE 298
SECTION 7 - ELECTRICAL 298 ITEM 716F 716F 716G 716G 716G 716H 716H 716H 716J 716J 716J 716J 716K 716K 716K 716L 716L 716L 716M 716M 716M 716M 716M 716N 716N 716N 716N 716N 716P PART NUMBER 4460891 4460465 4460930 4460465 4460466 4460933 4460871 4460466 4460934 4460466 4460944 4460465 4460935 4460466 4460465 4461077 4460928 1001126008 1001125677 1001120328 4460933 4460465 4460466 1001119020 1001120328 4460933 4460944 4460466 4460984 QTY 8 16 1 AR AR 1 AR AR 1 AR AR AR 1 AR AR 1 4 4 1 1 1 AR AR 1 1 1 AR A
PAGE 299
SECTION 7 - ELECTRICAL ITEM 719 719A PART NUMBER 1001117990 1001117990 QTY 1 1 720 720A 1001117991 1001117991 1 1 721 721 721A 721A 721A 722 723 723 Not Available 2 Ref 2 6 1 1 1 1 Ref Ref Ref Ref Ref 801 801 801 801 801 801 801 801 801 801 801 801 801 801 801 801A 801A 801A 801A 801A 801A 801B 801C 801C 801C 801C 801D 801D 801D 801D 801D 801E 801E 3121263 4460910 4460917 4460913 70004284 70025231 70025233 0271953 0271954 0271955 1001091973 1001091974 1001091975 1001091970 1001091971 Ref Ref R
PAGE 300
SECTION 7 - ELECTRICAL 300 ITEM 801E 801E 801E 801E 801E PART NUMBER Not Required 801E 801E 801F 801F 801F 801F 1001101197 1001101191 801F 801F 801F 801F 801F 801G 801G 801G 801G 4461202 4461205 4461249 4461196 4461199 4460346 4460125 See Note 1 1 1 1 1 Ref 1 1 1 801G 801G 801G 801G 801G 801G 804 804A 804A 805 805 805 805 805 805A 805A 806 806A 806A 807 807A 807B 807B 807C 807D 4461244 4461245 4461246 4461198 4461201 1001141969 2920161 4460891 4460465 0257887 0140032 2820035 4460424 4460268 446042
PAGE 301
SECTION 7 - ELECTRICAL ITEM 807E 807F 807F 807G 807H 807H 807J 807J 807K 807K 807L 807L 807M 808 808A 808B 808B 808C 808C 808D 808D 808E 808E 808F 808G 808H 808H 809 809 809 809 809 809 809 809 809B 809B 809B 809C 809C 809C 809E 809E 809E 809G 809H 809H 809H 809I 809I 809J 3121263 PART NUMBER 4460419 4460932 4460943 1001120484 4460879 4460887 2400060 Not Available 4460884 4460465 1001120471 1001120477 4460428 Not Available 1001120484 4460879 4460887 2400060 Not Available 4460884 4460465 1001120471 1001120
PAGE 302
SECTION 7 - ELECTRICAL 302 ITEM 809J 809J 809J 809J 810 810 810 810 810 810A 810A 810A 810C PART NUMBER 4460268 4460226 4460807 4460808 810D 810E 810E 810E 810E 810F 810F 811 811 811 811 4460425 1001132055 1001162900 1001162901 QTY 2 6 1 1 Ref Ref Ref Ref 1 Ref 2 ft/.6m 2 ft/.6m 1.5 ft/.
PAGE 303
SECTION 7 - ELECTRICAL ITEM 812G 813 PART NUMBER 0903484 1001112987 QTY 1 1 813A 813A 813B 814 4460496 4460497 1001103356 1001111914 1 1 1 1 814A 814A 814A 814B 814B 814B 814C 814C 1001116994 4460871 4460905 4460539 4460944 77363244 4460945 1001129408 1 AR AR 2 6 2 2 1 814D 814D 814D 814D 814D 815 1001112612 4460943 4460464 4460466 1001106736 70002296 2 AR AR AR 2 1 816 816A 816A 816B 816B 1001149818 4460320 4460267 4460897 4460464 7002821 7002823 4460467 1 1 2 1 2 Ref 1 1 1 4460510 1 70028
PAGE 304
PAGE 305
SECTION 8 - DECALS SECTION 8 - DECALS 3121263 1500SJ 305
PAGE 306
SECTION 8 - DECALS FIGURE 8-1.
PAGE 307
SECTION 8 - DECALS FIGURE 8-1.
PAGE 308
SECTION 8 - DECALS 308 ITEM 49 50 52 54 54 54 56 57 58 60 100 100 100 100 PART NUMBER 1001125196 1702962 0641406 2902303 2902307 1001143931 QTY 1 1 4 Ref 1 1 5 2 4 29 ft/8.
PAGE 309
PAGE 310
SECTION 8 - DECALS FIGURE 8-2.
PAGE 311
SECTION 8 - DECALS FIGURE 8-2.
PAGE 312
SECTION 8 - DECALS ITEM 19 19 19 19 19 19 20 20 20 20 20 20 20 21 21 21 21 21 21 21 22 22 22 22 22 22 22 23 23 23 23 23 23 23 24 24 24 24 24 24 24 25 25 25 28 28 28 28 28 28 28 312 PART NUMBER 1705967 1705968 1704000 Not Required 1705969 1704001 1705895 1703925 1703924 1703926 1703927 1703923 1705896 1705348 1705347 1705344 1705345 1705917 1705898 1703949 1703948 1703950 1703951 1703947 1705897 1703937 1703936 1703938 1703939 1703935 1705902 1703982 1703984 1703980 1703981 1703983 Not Required 3251813 100
PAGE 313
SECTION 8 - DECALS ITEM 29 29 29 29 29 29 29 30 30 30 30 31 32 33 33 33 33 33 33 33 34 35 PART NUMBER 35 35 35 35 35 35 36 37 39 39 40 41 42 43 44 45 45 45 46 47 49 49 49 49 49 49 49 52 53 1706059 1706060 1706064 1704972 1706061 1706063 1705511 1701501 1001125153 1001125192 1001125274 1001125191 Not Available 1702774 1702773 1704885 1704885 1704885 1705864 1705865 3121263 1001125188 1001125180 1001125182 1001125184 1001125186 1001125190 1700584 1700584 1001131269 1001130584 1705868 1705905 1705430 1705
PAGE 314
SECTION 8 - DECALS ITEM 54 54 54 55 56 57 58 60 238 PART NUMBER 253 1001143852 2902303 0860520 91403230 1060279 3311405 3820001 4751400 4420051 1001125387 2902312 2902309 2902322 2902308 2902310 2902311 314 QTY Ref 1 1 1 AR 2 AR 29 ft/8.
PAGE 315
PAGE 316
SECTION 8 - DECALS FIGURE 8-3.
PAGE 317
SECTION 8 - DECALS FIGURE 8-3.
PAGE 318
SECTION 8 - DECALS 318 ITEM 49 49 49 49 49 49 49 49 52 53 54 54 54 55 56 57 58 60 64 100 100 100 238 PART NUMBER 1001125211 1001125205 1001125210 1001125212 1001125200 1001125206 1001125208 1001125196 0641406 0641408 2902303 2902329 1001139654 QTY 1 1 1 1 1 1 1 1 4 1 Ref 1 1 1 AR 6 AR 29 ft/8.
PAGE 319
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK SECTION 9 - RECOMMENDED SERVICE PARTS STOCK 3121263 1500SJ 319
PAGE 320
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-1.
PAGE 321
PAGE 322
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK FIGURE 9-2.
PAGE 323
SECTION 10 - SPECIAL OPTIONS SECTION 10 - SPECIAL OPTIONS 3121263 1500SJ 323
PAGE 324
SECTION 10 - SPECIAL OPTIONS FIGURE 10-1.
PAGE 325
SECTION 10 - SPECIAL OPTIONS ITEM PART NUMBER 3020008 2300040 1001139958 QTY Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1001139959 Ref 1001171130 Ref 1001171273 Ref 1001120362 1001148971 1001138773 Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref 1001138772 Ref 1001140318 Ref 1001149730 Ref Ref Ref Ref Ref Ref 2300014 2300029 2300016 2300021 2300039 3380652 1001117294 0257728 0274661 1001116419 1001116420 0258703 1001134626 1001110974 10011425
PAGE 326
SECTION 10 - SPECIAL OPTIONS ITEM PART NUMBER 1001098149 QTY Ref 0273353 Ref Ref 1001101422 No Longer Available No Longer Available 1001101422 No Longer Available No Longer Available No Longer Available No Longer Available No Longer Available No Longer Available No Longer Available No Longer Available 1001143669 1001137672 1001143256 1001137672 1001176372 Ref NLA ANSI Export Spec (Portuguese Language) (was p/n 1001099422) Australian Spec without LSS Australian Spec with LSS (was p/n 1001102647) NLA
PAGE 327
SECTION 10 - SPECIAL OPTIONS ITEM 3121263 PART NUMBER 7002828 4921850 70004185 7016655 1001137005 70004646 70004647 70004648 QTY Ref 1 1 1 1 1 1 1 DESCRIPTION Stripper, Wire Throttle Service Harness Torque Multiplier Wire Rope Sheave Gauge Software Cable Kit Puller (Hub Assembly) Seal Tool (Hub Assembly) Puller (Hub Assembly) 1500SJ REV 327
PAGE 328
PAGE 329
PART NUMBER INDEX PART NUMBER INDEX 3121263 1500SJ 329
PAGE 330
PART NUMBER INDEX 0080181 ....................... 53 0080237 ....................... 61 0080241 ..................... 115 0080244 ....................... 61 0080277 ....................... 13 0100009 ..................... 205 0100011 9, 13, 18, 22, 27, 28, 35, 52, 53, 55, 60, 61, 69, 70, 71, 101, 105, 112, 115, 116, 124, 126, 130, 131, 133, 137, 143, 149, 155, 159, 162, 167, 168, 174, 180, 183, 197, 203, 223, 225, 227, 229, 231, 233, 241 0100019 ......
PAGE 331
PART NUMBER INDEX 0761212 ...................... 55 0761214 ................ 22, 73 0761215 .......... 17, 64, 70 0771212 ...................... 71 0771414 ................ 62, 71 0791003 .................... 233 0791406 .................... 180 0791410 ...................... 28 0791504 .................... 174 0791505 .................... 180 0791506 .................... 180 0791516 .................... 174 0791518 .................... 174 0791520 ....................
PAGE 332
PART NUMBER INDEX 1001116278 ................. 54 1001116290 ............... 131 1001116304 ............... 155 1001116305 ............... 155 1001116313 ................. 54 1001116324 ................. 54 1001116348 ................. 54 1001116354 ................. 55 1001116367 ................. 55 1001116413 ................. 55 1001116419 ............... 325 1001116420 ............... 325 1001116436 ................. 55 1001116437 ................. 55 1001116525 ................. 55 1001116591 ........
PAGE 333
PART NUMBER INDEX 1001120475 ..... 198, 278, 300 1001120476 .............. 198 1001120477 ...... 279, 301 1001120484 ..... 198, 279, 301 1001120492 ................ 53 1001120502 ..... 198, 278, 300 1001120525 ................ 53 1001120528 ................ 52 1001120564 .............. 107 1001120628 .............. 257 1001120728 .............. 324 1001120743 ........ 53, 273 1001120769 ................ 56 1001120771 ................ 56 1001120772 ................ 56 1001120773 ................
PAGE 334
PART NUMBER INDEX 1001138514 ............... 197 1001138524 ................. 73 1001138559 ................. 73 1001138717 ................. 73 1001138772 ............... 325 1001138773 ............... 325 1001138827 ................. 72 1001139099 ............... 324 1001139240 ................. 73 1001139492 ............... 109 1001139494 ............... 109 1001139654 ............... 318 1001139665 ............... 109 1001139666 ............... 109 1001139774 ............... 124 1001139778 .......
PAGE 335
PART NUMBER INDEX 1320136 ............ 180, 233 1320146 ... 276, 281, 299, 302 1320162 ............ 107, 109 1320187 .......... 52, 60, 69 1320190 .......... 52, 60, 69 1320223 ................ 55, 62 1320224 ...................... 56 1320263 .................. 9, 56 1320294 ............ 175, 176 1320295 .................... 175 1320298 ................ 9, 176 1320301 .................... 180 1340065 ................ 53, 62 1340067 .................... 324 1380147 .................... 120 1380169 ..........
PAGE 336
PART NUMBER INDEX 2220885 .... 225, 227, 233, 239, 241 2220886 ............. 227, 233 2220888 ..................... 231 2220890 ....................... 40 2221084 ..................... 254 2221086 .. 27, 31, 40, 185, 187 2221117 ..................... 253 2221176 ................. 52, 60 2300004 ................. 54, 71 2300014 ..................... 325 2300016 ..................... 325 2300021 ..................... 325 2300029 ..................... 325 2300039 ..................... 325 2300040 .............
PAGE 337
PART NUMBER INDEX 3421565 ...................... 43 3422446 .......... 52, 61, 69 3422530 .................... 120 3422532 ...................... 63 3422833 ...................... 10 3422915 ...................... 10 3422917 ...................... 13 3422918 ........................ 9 3422926 .................... 163 3422940 ...................... 13 3422941 ...................... 13 3422955 .................... 159 3422959 .................... 163 3422960 ........................ 9 3422988 ................
PAGE 338
PART NUMBER INDEX 4360387 ..... 206, 207, 320 4360407 ............. 206, 320 4360469 ............. 112, 322 4360470 ............. 112, 322 4360475 ..... 111, 206, 320 4360476 ............. 111, 320 4360505 ...... 13, 273, 296, 320 4360522 ............. 207, 322 4360527 .... 180, 274, 297, 322 4360542 ..................... 133 4360543 ............. 180, 322 4360545 ..................... 180 4360578 ......... 9, 181, 322 4400439 ..................... 101 4400457 ..................... 101 4420037 .............
PAGE 339
PART NUMBER INDEX 4461072 ............ 271, 293 4461073 ............ 271, 293 4461074 ............ 271, 293 4461076 ............ 274, 297 4461077 ............ 275, 298 4461095 ............ 271, 292 4461196 ............ 277, 300 4461197 .................... 278 4461198 ............ 277, 300 4461199 ............ 277, 300 4461200 .................... 278 4461201 ............ 277, 300 4461202 ............ 277, 300 4461203 .................... 277 4461205 ............ 277, 300 4461206 ....................
PAGE 340
PART NUMBER INDEX 70001966 ... 138, 144, 150 70001968 ............... 81, 87 70001973 ... 138, 144, 150 70001974 ... 138, 144, 150 70001976 ............... 27, 39 70002015 ..................... 21 70002016 ..................... 21 70002018 ..................... 21 70002019 ..................... 21 70002020 ..................... 21 70002026 ..................... 21 70002027 ..................... 21 70002029 ..................... 21 70002030 ..................... 21 70002031 .....................
PAGE 341
PART NUMBER INDEX 70004051 .......... 185, 187 70004052 .......... 185, 187 70004053 .................. 185 70004054 .................. 185 70004055 .................. 187 70004058 .................... 65 70004060 .................. 274 70004061 .................. 274 70004092 .......... 144, 150 70004093 .......... 144, 149 70004094 .......... 144, 150 70004095 .......... 144, 150 70004096 .......... 144, 150 70004097 .......... 144, 150 70004098 .......... 144, 150 70004099 .......... 144, 150 70004169 ..
PAGE 342
PART NUMBER INDEX 7015014 ....................... 53 7015015 ....................... 54 7016314 ..................... 102 7016319 ..................... 115 7016322 ..................... 120 7016328 ............... 64, 322 7016331 ......... 64, 74, 322 7016372 ..................... 115 7016374 ..................... 120 7016628 ..................... 115 7016654 ..................... 326 7016655 ..................... 327 7017072 ....................... 46 7017082 ....................... 46 7017085 ............
PAGE 343
PART NUMBER INDEX 7027043 .............. 70, 296 7027044 .............. 70, 296 7027045 ...................... 70 7027235 ...................... 64 7027236 ...................... 65 7027239 ...................... 65 7027240 ...................... 65 7027276 ...................... 65 7027412 ...................... 55 7027740 ...................... 25 7027790 ...................... 65 7027791 ...................... 65 7027792 ...................... 65 7027795 .............. 65, 322 3121263 7027796 .........
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