Parts Manual Manual

ManualsBrandsJLG ManualsSpecial machinery1500SJ

Illustrated Parts Manual

Model

1500SJ

3121263

January 20, 2014

Summary of content (332 pages)

PAGE 1
Illustrated Parts Manual Model 1500SJ 3121263 January 20, 2014
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REVISION LOG March 15, 2011 - Original Issue of Manual (Edited to B/M 1001118886 Revision 5) May 9, 2011 - Revised Manual (Edited to B/M 1001118886 Revision 6) August 3, 2011 - Revised Manual (Edited to B/M 1001118886 Revision C) November 11, 2011 - Revised Manual (Edited to B/M 1001118886 Revision G) January 27, 2012 - Revised Manual (Edited to B/M 1001118886 Revision H) June 25, 2012 - Revised Manual (Edited to B/M 1001118886 Revision I) August 17, 2012 - Revised Manual (Edited to B/M 1001118886 Revision
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REVISION LOG B 1500SJ 3121263
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 AXLE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STEER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TIRE AND WHEEL DRIVE INSTALLATION . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1 4-1 4-2 4-3 4-4 4-5 4-6 PLATFORM COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2 PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) . . . . . . . . . 4-8 SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . 4-10 PLATFORM CONSOLE ASSEMBLY . . . . . . .
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SECTION 1 FRAME 3121263 1500SJ 1-1
PAGE 8
SECTION 1 FRAME FIGURE 1-1.
PAGE 9
SECTION 1 FRAME FIGURE 1-1. AXLE INSTALLATIONS ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NUMBER QTY.
PAGE 10
SECTION 1 FRAME FIGURE 1-1. AXLE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 11
SECTION 1 FRAME FIGURE 1-1. AXLE INSTALLATIONS (CONTINUED) ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 12
SECTION 1 FRAME FIGURE 1-2.
PAGE 13
SECTION 1 FRAME FIGURE 1-2. STEER INSTALLATION ITEM # PART NUMBER QTY.
PAGE 14
SECTION 1 FRAME 102 1 3 4 SPINDLE REF. 301 302 101 204 203 201 RH 202 LH FIGURE 1-3.
PAGE 15
SECTION 1 FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION ITEM # 1 2 3 4 PART NUMBER QTY.
PAGE 16
SECTION 1 FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED) ITEM # PART NUMBER 302 4 4860236 Not Available 1-10 QTY. DESCRIPTION REV.
PAGE 17
SECTION 1 FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED) ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 18
SECTION 1 FRAME FIGURE 1-4.
PAGE 19
SECTION 1 FRAME FIGURE 1-4. DRIVE HUB ASSEMBLY - BONFIGLIOLI ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 to 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 3121263 PART NUMBER QTY.
PAGE 20
SECTION 1 FRAME FIGURE 1-4. DRIVE HUB ASSEMBLY - BONFIGLIOLI (CONTINUED) ITEM # PART NUMBER QTY. 50 51 to 100 101 102 103 104 105 106 107 108 109 110 111 112 to 150 70002397 Not Used 0761215 2110404 2110808 2110812 2130406 2130812 Not Used 5241200 0100011 Not Used 3020008 Not Used 1 151 70000819 1-14 2 1 1 1 1 1 2 AR 17oz 1 DESCRIPTION REV.
PAGE 21
SECTION 1 FRAME FIGURE 1-4. DRIVE HUB ASSEMBLY - BONFIGLIOLI (CONTINUED) ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 22
SECTION 1 FRAME FIGURE 1-5.
PAGE 23
SECTION 1 FRAME FIGURE 1-5. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 3121263 PART NUMBER QTY.
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SECTION 1 FRAME FIGURE 1-5. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (CONTINUED) ITEM # PART NUMBER QTY. 45 46 47 48 49 50 51 52 53 54 to 100 101 102 103 104 105 106 107 108 109 110 111 Use Item 52 Use Item 52 Use Item 52 See Note Use Item 52 Use Item 52 70002248 70002247 70002249 Not Used 0761214 2110404 2110808 2110812 2130406 2130812 Not Used 5241200 0100011 3790158 3020008 3 1 1 1 1 2 1 1 1 1-18 2 1 1 1 1 1 2 AR 1 17oz DESCRIPTION REV.
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SECTION 1 FRAME FIGURE 1-5. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (CONTINUED) ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 26
SECTION 1 FRAME FIGURE 1-6.
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SECTION 1 FRAME FIGURE 1-6. DRIVE MOTOR ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 to 50 51 52 3121263 PART NUMBER QTY.
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1-22 303 318 1500SJ E 3 26 312 321 314 317 320 304 301 314 302 311 201 210 211 204 22 203 304 26 322 319 316 15 206 307 304 301 103 101 101 27 1 4 102 1 4 27 104 101 105 106 8 A B 105 24 28 208 309 102 103 A 104 202 304 24 C 205 306 202 304 202 304 209 310 106 E 29 29 206 203 307 304 18 17 21 1 9 1 9 1 9 C 208 309 29 D 202 304 205 306 202 304 25 304 323 D B 31 27 16 27 6 308 207 202 304 SECTION 1 FRAME FIGURE 1-7.
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SECTION 1 FRAME FIGURE 1-7. FRAME VALVES AND COVERS INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 to 14 15 16 17 18 19 to 20 21 22 23 24 25 26 27 28 29 30 31 101 102 103 104 105 106 3121263 PART NUMBER QTY.
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SECTION 1 FRAME FIGURE 1-7. FRAME VALVES AND COVERS INSTALLATION (CONTINUED) ITEM # 201 202 203 204 205 206 207 208 209 210 211 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 1-24 PART NUMBER QTY.
PAGE 31
SECTION 1 FRAME FIGURE 1-7. FRAME VALVES AND COVERS INSTALLATION (CONTINUED) ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 32
SECTION 1 FRAME FIGURE 1-8.
PAGE 33
SECTION 1 FRAME FIGURE 1-8. TRACTION VALVE ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 3121263 PART NUMBER QTY. 4641454 Ref 7012941 7010543 7012944 70000801 7012998 70000802 7012942 70000803 70000804 70000805 70000806 7017405 7012955 7012967 2111012 2151012 2110810 2110406 2221086 2220883 3 3 2 1 1 1 1 1 1 1 2 2 4 4 2 2 13 3 1 1 DESCRIPTION TRACTION VALVE ASSEMBLY REV.
PAGE 34
SECTION 1 FRAME FIGURE 1-8. TRACTION VALVE ASSEMBLY (CONTINUED) ITEM # 1-28 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 35
SECTION 2 TURNTABLE 3121263 1500SJ 2-1
PAGE 36
SECTION 2 TURNTABLE FIGURE 2-1.
PAGE 37
SECTION 2 TURNTABLE FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS ITEM # PART NUMBER QTY.
PAGE 38
SECTION 2 TURNTABLE FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS (CONTINUED) ITEM # 201 202 203 204 205 2-4 PART NUMBER QTY. 3600465 Ref 7010924 7010639 7010640 7011044 70000998 70000999 Not Available 70001001 1 2 8 1 1 1 1 1 7011043 7011048 70001000 4 4 1 Not Available Not Available Not Available Not Available Not Available 1 1 1 1 1 DESCRIPTION REV.
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SECTION 2 TURNTABLE FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS (CONTINUED) ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 40
SECTION 2 TURNTABLE FIGURE 2-2.
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SECTION 2 TURNTABLE FIGURE 2-2. MAIN VALVE ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 to 11 12 13 14 15 16 17 18 19 20 21 3121263 PART NUMBER QTY.
PAGE 42
SECTION 2 TURNTABLE FIGURE 2-2. MAIN VALVE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 22 70003021 70003018 7018986 Not Used 2111216 2130606 2110606 2110808 2170316 2131012 2110406 2110408 2110810 2111010 2110608 2220890 Use 70002760 2221086 Use 70002758 Use 70002759 1001137354 1 1 4 23 24 to 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 2-8 1 1 3 1 1 1 1 1 2 2 1 1 1 6 2 1 1 DESCRIPTION REV.
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SECTION 2 TURNTABLE FIGURE 2-2. MAIN VALVE ASSEMBLY (CONTINUED) ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 44
SECTION 2 TURNTABLE FIGURE 2-3.
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SECTION 2 TURNTABLE FIGURE 2-3. TURNTABLE SWING DRIVE AND BEARING INSTALLATION ITEM # 1 2 3 4 5 6 7 8 101 102 103 104 105 106 107 108 109 110 201 202 203 204 205 206 3121263 PART NUMBER QTY. 0271596 Ref 0100019 0682418 AR 5 1 DESCRIPTION SWING DRIVE INSTALLATION REV.
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SECTION 2 TURNTABLE FIGURE 2-4.
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SECTION 2 TURNTABLE 22 220 101 121 208 213 214 102 104 207 105 151 251 252 253 254 255 217 218 103 106 104 209 107 215 104 216 108 201 104 206 109 203 110 10 104 206 112 203 29 113 115 204 26 28 222 223 32 114 116 117 118 29 21 28 219 221 202 34 33 119 120 212 210 211 3121263 1500SJ 35 36 31 205 2-13
PAGE 48
SECTION 2 TURNTABLE FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY ITEM # 1 1A 1B 1C 1D 1E 1F 1G 1H 1I 1J 2 3 3A 3B 3C 3D 3E 3F 3G 3H 4 5 6 7 8 9 10 11 to 12 13 14 15 16 17 18 19 20 21 22 23 24 25 2-14 PART NUMBER QTY.
PAGE 49
SECTION 2 TURNTABLE FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY (CONTINUED) ITEM # PART NUMBER 26 27 28 29 30 31 32 QTY.
PAGE 50
SECTION 2 TURNTABLE FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
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SECTION 2 TURNTABLE FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY (CONTINUED) ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 52
2-18 1500SJ 1 12 146 132 146 177 110 163 120 401 5 37 402 164 29 148 133 105 187 185 144 119 142 102 152 45 135 316 341 121 102 145 193 180 102 151 116 162 340 342 182 161 183 191 101 189 151 102 159 145 114 102 31 190 102 192 25 157 147 112 156 177 177 145 168 153 177 111 102 175 115 102 145 131 109 129 173 148 133 192 409 186 176 121 144 202 47 174 154 169 102 197 323 326 187 158 154 170 147 113 58 144 117 102 141 102 172 102 200 1
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3121263 301 311 312 313 335 301 311 313 330 336 337 333 301 310 319 301 307 314 407 328 404 1500SJ 44 6 25 37 43 25 33 37 302 327 42 181 41 26 1 3 38 301 303 315 301 301 319 334 318 321 26 38 32 28 402 325 301 304 316 322 301 308 317 301 305 314 324 332 301 309 320 329 2 53 19 2 50 2 15 15 179 122 138 301 338 137 143 306 143 130 314 130 106 324 106 1 51D 8 38 48 38 10 22 15 2 15 21 2 403 11 1 9 52 51A 51B 406 1 14 40 301 315 303 321 23 54 56 62 24 1 6 16 17
PAGE 54
SECTION 2 TURNTABLE FIGURE 2-5. CATERPILLAR ENGINE INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 2-20 PART NUMBER QTY. 1001117499 1001120528 Ref Ref Ref CATERPILLAR DIESEL ENGINE INSTALLATION OPTIONS: With Skypower & Without Cold Weather Plus Package With Skypower & With Cold Weather Plus Package AR AR 4 3 8 13 3 3 1 2 2 1 1 1 5 1 1 1 1 1 1 1 55in/1.
PAGE 55
SECTION 2 TURNTABLE FIGURE 2-5. CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 45 46 47 1001112880 Not Used 1001116112 1 Plate, Tray Clamp 1 48 49 1001116792 1001119995 3 1 50 51 51A 1001120492 1001120743 7027034 2 1 1 51B 7024581 1 51C 51D 52 53 54 55 56 57 58 59 60 61 62 63 7027035 7027039 1001121236 2200221 3311005 3311405 4711000 4711400 1001128765 1001128789 1001128797 1001130774 0721006 0641406 1 1 1 1 1 6 2 12 1 1 1 1 1 6 Engine, Caterpillar C3.
PAGE 56
SECTION 2 TURNTABLE FIGURE 2-5. CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 57
SECTION 2 TURNTABLE FIGURE 2-5. CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 58
SECTION 2 TURNTABLE FIGURE 2-5. CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 59
SECTION 2 TURNTABLE FIGURE 2-5. CATERPILLAR ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 60
2-26 29 16 142 6 24 38 28 34 24 38 1 39 44 110 170 146 105 1 8 26 33 42 167 5 24 38 23D 1500SJ 2 12 19 27 213 134 22 TANK REF. 2 12 20 23E 205 32 2 12 17 6 24 38 21 31 1 6 13 14 214 6 24 38 23B 218 204 BATTERY REF. 206 23C 36 23A 23B 207 203 23A ITEM (23) INCLUDES 23A THRU 23G 4 24 38 201 202 215 25 212 30 353 5 24 38 210 SECTION 2 TURNTABLE FIGURE 2-6.
PAGE 61
3121263 1500SJ 189 146 170 172 147 110 115 102 110 186 157C 102 185 179 157D 190 146 170 110 116 171 141 1 9 123 114 179 SAUER PUMP 102 COMPONENTS 138 138C 138D OR 102 157A REXROTH PUMP COMPONENTS 113 171 147 165 140 172 147 171 152 160 110 146 170 150 102 118 165 168 107 126 145 169 133 151 10 40 102 109 170 177 102 119 170 163 102 146 170 110 146 111 102 121 170 161 129 130 169 102 107 174 173 143 102 106 158 176 128 164 15 125 182 39 1 7 103
PAGE 62
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ TD2011 ENGINE INSTALLATION ITEM # PART NUMBER 1001117370 1001117371 1001116015 1001119052 1001119053 1001119054 1001137790 1001137791 1001137793 1001137798 1001137799 1001137801 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 2-28 QTY.
PAGE 63
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ TD2011 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 64
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ TD2011 ENGINE INSTALLATION (CONTINUED) ITEM # 101 101A 101B 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 2-30 PART NUMBER QTY. DESCRIPTION REV.
PAGE 65
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ TD2011 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 136 137 138 138A 2720501 2750532 2902065 Use 2902065 1 9in/23cm 1 1 138B 138C 138D 139 70000793 Use 2902065 Use 2902065 1 20 12 3.
PAGE 66
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ TD2011 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 67
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ TD2011 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 3121263 QTY.
PAGE 68
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ TD2011 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 69
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ TD2011 ENGINE INSTALLATION (CONTINUED) ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 70
SECTION 2 TURNTABLE FIGURE 2-7. DEUTZ TCD2.9L4 ENGINE INSTALLATION 52 58F 58H 24 12 23 58A 58C 52 37 33 2 22 52 1 6 17 18 58G 28 58L 33 58 58K 58G 58E 58H 58B 58L 58J 58J 58D 21 2 305 300 49C GLOW PLUG SOLENOID ALTERNATOR FUSELINK 150 AMP AUX POWER RELAY 49A 26 PRM + 49 STARTER 49A 49D ENGINE BLOCK 1 8 33 BATTERY - 49B 49A GRD. GRD.
PAGE 71
SECTION 2 TURNTABLE 201 215 221 263 322(SHOWN) 500 321 298 203 330 401 226 328 240 253 201 212 254 268 244 223 220 249 201 234 230 251 329 102 106 164 151 158 162 30 29 217 339 1 10 320 253 201 215 273 325 103 101 105 160 154 1 164 9 153 33 41 159 201 238 274 252 161 156 155 290 271 307 338 310 324 331 201 241 220A 220 220E 220D 201 220B 220C OR 201 241 233 201 237 259 310 253 201 215 272 201 316 301 330 201 216 335 241 292 242 201 310 207 268 159 164 152 201 212 254 SEE
PAGE 72
SECTION 2 TURNTABLE 337 312 202 296 241 326 295 218 225 243 229 202 323 336 306 312 236 202 302 288 286 267 285 335 292 241 259 202 303 259 283 306 334 257 653 255 222 205 241 257 266 228 242 207 287 242 256 334 257 279 209 201 247 257 286 242 304 206 210 250 243 229 257 261 280 209 243 259 308 256 259 308 275 284 242 242 228 208 277 257 219 270 256 281 317 257 257 256 256 276 282 256 256 202 318 260 257 256 319 278 2-38 257 1500SJ 3121263
PAGE 73
SECTION 2 TURNTABLE FIGURE 2-7. DEUTZ TCD2.9L4 ENGINE INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 3121263 PART NUMBER QTY. DESCRIPTION 1001141811 Ref Ref 1001141815 Ref 1001134389 Ref 1001141744 Ref DEUTZ TCD2.
PAGE 74
SECTION 2 TURNTABLE FIGURE 2-7. DEUTZ TCD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 75
SECTION 2 TURNTABLE FIGURE 2-7. DEUTZ TCD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 76
SECTION 2 TURNTABLE FIGURE 2-7. DEUTZ TCD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 220 220A 220B 220C 2902065 Use 2902065 70000793 See Note 1 1 1 8 220D See Note 12 220E 221 See Note 12 2.
PAGE 77
SECTION 2 TURNTABLE FIGURE 2-7. DEUTZ TCD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 78
SECTION 2 TURNTABLE FIGURE 2-7. DEUTZ TCD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER 309 310 Not Used 1001165035 311 312 313 Not Used 8405007 4240099 2 AR 314 4460234 3 315 316 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 1001140312 0761214 1001143341 1001143390 1001142637 101142685 8406102 8406112 1001134488 1001138717 1001142501 1001144089 1001145154 1001154405 4640751 8405006 0760810 1001148843 1 3 1 1 1 1 1 1 1 1 1 1 1 5ft/1.
PAGE 79
SECTION 2 TURNTABLE FIGURE 2-7. DEUTZ TCD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 80
SECTION 2 TURNTABLE FIGURE 2-8.
PAGE 81
SECTION 2 TURNTABLE 327 COMPLETE FRONT & MID PUMPS 303E 303D 303C 303L 303F 303H X 303J 321 X Z Y 303B Y 320 303A 303K Z 303G PORT PLATE SECTION FRONT & MID PUMPS (DETAIL OF ITEM 303) 331 328 322 302 305 310 302B 302A 304G 302E 302D 302C 304C 304J 304D HYD.
PAGE 82
SECTION 2 TURNTABLE FIGURE 2-8. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) ITEM # PART NUMBER QTY.
PAGE 83
SECTION 2 TURNTABLE FIGURE 2-8. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) ITEM # 301 301A 301B 301C 301D 301E 301F 301G 301H 301J 301K 301L 301M 302 302A 302B 302C 302D 302E 303 303A PART NUMBER QTY.
PAGE 84
SECTION 2 TURNTABLE FIGURE 2-8. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) ITEM # PART NUMBER QTY.
PAGE 85
SECTION 2 TURNTABLE FIGURE 2-8. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) ITEM # PART NUMBER QTY. 341 Use 70003166 1 401 402 70003167 70003168 1 1 403 404 70003169 70020336 1 1 405 70003166 1 3121263 DESCRIPTION REV.
PAGE 86
SECTION 2 TURNTABLE FIGURE 2-9.
PAGE 87
SECTION 2 TURNTABLE 303E 303D 303C 303L 327 333 COMPLETE FRONT & MID PUMPS 303F 303H X 303J 321 X Z Y 303B Y 320 303A 303K Z 303G PORT PLATE SECTION FRONT & MID PUMPS (DETAIL OF ITEM 303) 331 328 322 302 305 310 302B 302A 304J 302E 302D 302C HYD.
PAGE 88
SECTION 2 TURNTABLE FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) ITEM # PART NUMBER QTY. DESCRIPTION REV. 3600339 1001152963 Ref Ref Ref PUMP ASSEMBLY Machines with Deutz TD2011 Engines Machines with Deutz TCD2.
PAGE 89
SECTION 2 TURNTABLE FIGURE 2-9.
PAGE 90
SECTION 2 TURNTABLE FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 91
SECTION 2 TURNTABLE FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 92
SECTION 2 TURNTABLE FIGURE 2-10.
PAGE 93
SECTION 2 TURNTABLE 7 12 19 20 35 8 12 63 65 72 75 91 10 9 11 14 7 13 16 15 20 27 26 25 21 31 24 23 22 22 42 40 24 30 41 2 43 5 3 23 33 34 34 44 4 5 19 38 21 28 29 37 4 3 2 36 41 43 39 61 42 1 32 35 65 19 37 38 68 64 66 67 63 62 3121263 1500SJ 2-59
PAGE 94
SECTION 2 TURNTABLE FIGURE 2-10. PUMP ASSEMBLY (SAUER TANDEM) ITEM # 2-60 PART NUMBER QTY.
PAGE 95
SECTION 2 TURNTABLE FIGURE 2-10. PUMP ASSEMBLY (SAUER TANDEM) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 96
SECTION 2 TURNTABLE FIGURE 2-11.
PAGE 97
SECTION 2 TURNTABLE FIGURE 2-11. PUMP ASSEMBLY (SAUER PISTON) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 3121263 PART NUMBER QTY.
PAGE 98
SECTION 2 TURNTABLE FIGURE 2-11. PUMP ASSEMBLY (SAUER PISTON) (CONTINUED) ITEM # PART NUMBER QTY. 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 70002596 Not Available 7007429 70002591 7007427 7007426 7021275 70002592 70002593 70002594 70002595 7023964 7007415 70002597 70002598 70002599 1 1 1 1 1 1 3 1 1 9 1 1 1 1 3 1 2-64 DESCRIPTION REV.
PAGE 99
SECTION 2 TURNTABLE FIGURE 2-11. PUMP ASSEMBLY (SAUER PISTON) (CONTINUED) ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 100
SECTION 2 TURNTABLE 12 15 2 8 7 6 14 10 1 10 4 14 5 6 7 8 16 3 13 FIGURE 2-12.
PAGE 101
SECTION 2 TURNTABLE FIGURE 2-12. PUMP ASSEMBLY (SAUER GEAR) ITEM # PART NUMBER QTY.
PAGE 102
2-68 1500SJ 2 7 14 14 15A 17A OR 2 13 15B 11 5 6 12 201 17B 4 13 201 1 7 14 18A 19 10 11 110 1 7 14 18B 11 130 125 132 134 133 16 129 1 2 14 1 3 14 1 9 14 114 103 112 1 2 8 SECTION 2 TURNTABLE FIGURE 2-13.
PAGE 103
SECTION 2 TURNTABLE FIGURE 2-13. TANK INSTALLATION ITEM # PART NUMBER QTY. 1001117358 1001109544 Ref Ref Ref 1 2 3 4 5 6 7 8 9 10 11 0100011 0641608 0641614 0731007 8405009 2180467 3311601 3841340 3900283 4400457 4420038 12 1001113103 13 14 15 15A 15B 16 17 17A 17B 18 18A 18B 19 4751000 4751600 101 to 102 103 104 to 109 110 111 112 113 114 115 to 124 125 126 to 128 129 3121263 4400439 1001108579 1001108919 AR AR 10 5 2 2 AR 9 6 1 AR 75in/1.9m 34in/.9m 19.5in/ .
PAGE 104
SECTION 2 TURNTABLE FIGURE 2-13. TANK INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 130 131 132 133 7024446 Not Used 7024443 7024374 7024375 7023347 1 Plug, Magnetic 1 1 1 1 Neck, Filler Filter, Hydraulic Oil Element, Filter Gasket, Filter Mounting Flange Ref FUEL TANK CAP INSTALLATION 134 201 1 7016314 1120487 2-70 DESCRIPTION REV.
PAGE 105
SECTION 2 TURNTABLE FIGURE 2-13. TANK INSTALLATION (CONTINUED) ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 106
SECTION 2 TURNTABLE FIGURE 2-14.
PAGE 107
SECTION 2 TURNTABLE FIGURE 2-14. ROTARY COUPLING AND COLLECTOR RING INSTALLATION ITEM # PART NUMBER QTY.
PAGE 108
SECTION 2 TURNTABLE FIGURE 2-15.
PAGE 109
SECTION 2 TURNTABLE FIGURE 2-15. HYDRAULIC OIL COOLER INSTALLATION - CATERPILLAR & DEUTZ TD2011 ENGINES (OPTIONAL) ITEM # 1 2 3 4 5 6 to 7 8 9 10 11 12 13 PART NUMBER QTY.
PAGE 110
SECTION 2 TURNTABLE 13 12 4 10 11 7 6 8 2 1 6 8 2 1 3 5 12 3 9 FIGURE 2-16. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.
PAGE 111
SECTION 2 TURNTABLE FIGURE 2-16. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 3121263 PART NUMBER QTY. 1001139492 1001139494 Ref Ref Ref Ref 0641520 1320162 2131212 2170712 2171112 3311505 4641247 1001109677 4711500 1001135124 1001154214 1001139665 1001139666 1001143087 1001143123 2 2 2 1 1 2 1 4 1 1 1 2 1 DESCRIPTION HYDRAULIC OIL COOLER INSTALLATION (OPTIONAL) Deutz TCD2.9L4 Engine Machines with Rexroth Pump Deutz TCD2.
PAGE 112
SECTION 2 TURNTABLE FIGURE 2-17.
PAGE 113
SECTION 2 TURNTABLE FIGURE 2-17. GROUND CONTROLS INSTALLATION ITEM # PART NUMBER QTY.
PAGE 114
SECTION 2 TURNTABLE FIGURE 2-17. GROUND CONTROLS INSTALLATION (CONTINUED) ITEM # PART NUMBER 37 38 39 40 41 42 43 44 45 1001120328 4460914 Not Used 1001119653 4460496 4460497 1001106736 QTY.
PAGE 115
SECTION 2 TURNTABLE FIGURE 2-17. GROUND CONTROLS INSTALLATION (CONTINUED) ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 116
SECTION 2 TURNTABLE FIGURE 2-18.
PAGE 117
SECTION 2 TURNTABLE FIGURE 2-18. ACCESSORIES INSTALLATION ITEM # 1 2 3 4 PART NUMBER QTY.
PAGE 118
SECTION 2 TURNTABLE FIGURE 2-18. ACCESSORIES INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 207 208 209 210 211 212 213 214 to 216 217 218 3311001 3573336 3740080 3911040 4220162 4751000 4751600 Not Used 3311605 0100035 4 2 1 4 2 4 2 2 AR 0271808 Ref 0100011 0641610 0642612 0902206 2920157 7024452 3573336 3740080 4220162 4751600 AR 2 2 2 4 4 2 1 2 2 0271874 Ref 0100011 0641608 3573355 4751600 AR 4 1 4 301 302 303 304 305 306 307 308 309 401 402 403 404 2-84 DESCRIPTION REV.
PAGE 119
SECTION 2 TURNTABLE FIGURE 2-18. ACCESSORIES INSTALLATION (CONTINUED) ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 120
SECTION 2 TURNTABLE FIGURE 2-19.
PAGE 121
SECTION 2 TURNTABLE DEUTZ TCD2.
PAGE 122
SECTION 2 TURNTABLE FIGURE 2-19. ENGINE TRAY JACK INSTALLATION ITEM # 1 2 3 4 5 6 6A PART NUMBER QTY.
PAGE 123
SECTION 2 TURNTABLE FIGURE 2-19. ENGINE TRAY JACK INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 110 111 112 113 114 115 116 117 118 119 120 3311805 3430816 3450404 3910608 4711500 4711600 4711800 4750600 4770600 4891800 2 1 1 2 6 8 4 2 2 1 1 121 122 3121263 1001143298 1001131481 1001131482 1001135663 1 1 DESCRIPTION REV.
PAGE 124
2-90 1500SJ 112 37 109 106 107 102 109 106 113 50 112 107 102 113 9 1 7 107 102 105 10 10 1 4 23 23 1 4 68 67 107 102 65 103 110 101 108 70 109 106 29 104 111 38 11 13 20 15 63 62 58 55 8 19 69 21 1 2 14 61 66 64 36 40 1 17 20 13 5 20 29 20 51 13 1 5 20 OR 1 20 16 33 43 42 47 6 11 59 11 20 48B 29 48A 56 1 3 41 39 13 20 12 16 23 1 4 23 29 22 20 5 ITEM #52 PLUG NOT SHOWN LOCATED ON BOOM REST 19 44 28 NOTE: REPLACEMENT DECALS MU
PAGE 125
3121263 1500SJ 32 1 20 15 1 16 20 13 23 53 1 16 11 20 1 20 11 6 57 20 1 4 16 23 NOTE: REPLACEMENT DECALS MUST BE ORDERED SEPARATELY - SEE SECTION 8.
PAGE 126
SECTION 2 TURNTABLE FIGURE 2-20. HOOD INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 2-92 PART NUMBER QTY. DESCRIPTION Use 1001131545 1001131545 Ref Ref Ref HOOD INSTALLATIONS Prior to SN 0300146550 (was p/n 1001109543) All Machines Except Machines with Deutz TCD2.9L4 Engines (SN 0300146550 to Present) Machines with Deutz TCD2.
PAGE 127
SECTION 2 TURNTABLE FIGURE 2-20. HOOD INSTALLATION (CONTINUED) ITEM # PART NUMBER 37 QTY. 1 1001109989 1001139805 38 39 40 41 42 43 44 45 46 47 48 48A 48B 49 50 51 52 53 54 55 56 57 58 59 60 1 1001110027 1001139778 1001110146 1001110166 1001110194 3311805 4751800 1001131460 1001110257 1001110258 1001131462 1 9.5ft/2.9m 1 1 1 1 1 1 1 1 1001110295 1001131461 1001110296 1001110433 1001110486 3520034 1001111585 1001112162 3760308 1001113047 1001112691 1001114098 3311505 1001131542 1 9.5ft/2.
PAGE 128
SECTION 2 TURNTABLE FIGURE 2-20. HOOD INSTALLATION (CONTINUED) ITEM # PART NUMBER 1001107176 1001109989 1001139805 101 102 103 104 105 106 107 108 109 110 111 112 113 2-94 0100011 0100081 0700616 2560187 3290601 3311505 3340877 3900363 4711500 4811900 1001107978 1001108024 3900210 QTY. Ref Ref Ref Ref Ref Ref Ref AR AR 1 1 1 18 6 2 18 2 1 4 1 DESCRIPTION REV. HOOD COMPONENTS Tank Side Hood Engine Side Hood Options: Machines with Caterpillar & Deutz TD2011Engines Machines with Deutz TCD2.
PAGE 129
SECTION 2 TURNTABLE FIGURE 2-20. HOOD INSTALLATION (CONTINUED) ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 130
SECTION 2 TURNTABLE FIGURE 2-21. 2500W GENERATOR INSTALLATION (OPTIONAL) 31 20 18 31 6 15 16 24 23 30 27 19 PLATFORM REF.
PAGE 131
SECTION 2 TURNTABLE FIGURE 2-21. 2500W GENERATOR INSTALLATION (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NUMBER QTY.
PAGE 132
SECTION 2 TURNTABLE FIGURE 2-21. 2500W GENERATOR INSTALLATION (OPTIONAL) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 133
SECTION 2 TURNTABLE FIGURE 2-21. 2500W GENERATOR INSTALLATION (OPTIONAL) (CONTINUED) ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 134
SECTION 2 TURNTABLE FIGURE 2-22.
PAGE 135
SECTION 2 TURNTABLE FIGURE 2-22. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES ITEM # PART NUMBER QTY.
PAGE 136
SECTION 2 TURNTABLE FIGURE 2-22. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES ITEM # PART NUMBER QTY.
PAGE 137
SECTION 2 TURNTABLE FIGURE 2-22. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES ITEM # PART NUMBER 54 55 56 101 102 QTY. 1 1001119966 1001121931 1001110872 1001110873 1 1 0861542 0861567 Ref Ref Ref 0861541 1 2ft/.6m 1060494 Not Available 103 104 105 106 107 108 109 110 111 to 115 116 117 118 to 120 121 122 123 to 124 125 126 127 128 2.5ft/.
PAGE 138
SECTION 2 TURNTABLE FIGURE 2-22. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES ITEM # 301 301A 301B 302 303 401 402 403 404 405 406 407 408 409 410 501 502 503 504 505 506 507 508 509 510 511 512 513 2-104 PART NUMBER QTY.
PAGE 139
SECTION 2 TURNTABLE FIGURE 2-22. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 140
SECTION 2 TURNTABLE FIGURE 2-23.
PAGE 141
SECTION 2 TURNTABLE FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES ITEM # PART NUMBER QTY.
PAGE 142
SECTION 2 TURNTABLE FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES ITEM # PART NUMBER 14 cont’d 1 70002088 70004093 70002297 Use 70003631 14A 14B QTY.
PAGE 143
SECTION 2 TURNTABLE FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES ITEM # PART NUMBER 23 24 25 26 27 28 29 30 QTY.
PAGE 144
SECTION 2 TURNTABLE FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES ITEM # PART NUMBER 102 QTY. 2 ft/.6m 1060494 Not Available 103 104 105 106 107 108 109 110 111 to 115 116 117 118 to 120 121 122 123 to 124 125 126 127 128 2.5ft/.76m 1060708 Not Required Not Available 1705376 3300396 3310601 1060343 3641533 3910610 4360070 Not Used 4460425 3520192 4460426 Not Used 4750600 4760600 Not Used 1671092 4460963 3520189 1001121340 0272435 0272589 201 202 203 1705460 1705374 1 1 2 1.
PAGE 145
SECTION 2 TURNTABLE FIGURE 2-23. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES ITEM # PART NUMBER QTY.
PAGE 146
SECTION 2 TURNTABLE FIGURE 2-24.
PAGE 147
SECTION 2 TURNTABLE FIGURE 2-24. CLEARSKY TELEMATICS INSTALLATION (OPTIONAL) ITEM # PART NUMBER QTY.
PAGE 148
SECTION 2 TURNTABLE FIGURE 2-24. CLEARSKY TELEMATICS INSTALLATION (OPTIONAL) (CONTINUED) ITEM # PART NUMBER QTY. 1001116304 Not Available 1001120994 1001116305 Ref Ref Ref Ref Ref Ref Ref Ref 1001120994 201 202 1001116208 2 1 1001116217 Not Available 100120989 1001116222 100120989 Ref 1001119938 1001138187 1001138188 1001134839 1001119946 2-114 Ref Ref Ref Ref Ref DESCRIPTION REV.
PAGE 149
SECTION 3 BOOM 3121263 1500SJ 3-1
PAGE 150
SECTION 3 BOOM FIGURE 3-1. BOOM INSTALLATION 17 19 11 4 18 11 2 4 6 15 2 12 5 15 1 3 8 16 14 7 TURNTABLE REF.
PAGE 151
SECTION 3 BOOM FIGURE 3-1. BOOM INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 PART NUMBER QTY. 1001119970 1001140105 Ref Ref Ref 0100011 0100019 0641608 0642012 0642214 3312005 3340927 3422955 3422988 3423208 3841258 3841287 3841581 4751600 AR AR 4 2 3 1 1 1 1 1 2 2 1 4 15 1 1001117455 1001140107 16 1001118442 1 17 18 19 Not Available 1001119899 1001119999 1 1 1 3121263 DESCRIPTION BOOM INSTALLATIONS Without Cold Weather Plus Package With Cold Weather Plus Package REV.
PAGE 152
1 26 3-4 1500SJ 99 98 96 44 100 13 69A 69B 69 110 17 3 29 96 1 12 28 96 12 1 28 2 22 105 103 62 15 118 7 43 38 1 33 13 87 96 46 8 1 27 104 68 48 1 30 66 6 114 110 115 114 115 49 49 40 67 40 2 21 72 16 116 33 88 89 44 58 44 59 1 34 85 86 1 31 94 95 59 44 88 89 1 33 82 44 53 44 58 85 86 37 37 1 31 54 44 60 81 82 1 32 90 44 59 94 95 1 32 1 33 88 89 1 33 88 89 81 82 44 53 82 1 31 44 53 106 BASE SECTION 107 INNER-MID SECTION 1 29 110 41 48 68 1
PAGE 153
3121263 1500SJ 44 53 81 82 44 53 82 78 79 1 32 44 52 1 23 116 102 1 34 1 35 80 1 31 63 71B 1 18 112 71 39 43 73 4 73C 43 73B FLY SECTION 71A 5 65 44 44 53 57 102 1 34 114 73C 73A 115 44 57 81 82 1 35 44 53 1 82 31 1 32 78 79 1 14 109 2 21 113 76 112 1 24 45 51 117 108 44 53 82 44 61 91 92 1 20 81 82 44 101 83 77 64 111 88 89 70 1 33 88 89 1 33 19 43 70A 81 82 82 44 53 OUTER-MID SECTION 1 31 1 36 44 53 102 70B 94 95 97 9 44 55 88 89 88
PAGE 154
SECTION 3 BOOM FIGURE 3-2. BOOM ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 3-6 PART NUMBER QTY.
PAGE 155
SECTION 3 BOOM FIGURE 3-2. BOOM ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 156
SECTION 3 BOOM FIGURE 3-2. BOOM ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 157
SECTION 3 BOOM FIGURE 3-2. BOOM ASSEMBLY (CONTINUED) ITEM # 201 202 203 204 205 206 207 3121263 PART NUMBER QTY. 1001143929 1 1001143927 1 0272048 Ref 0641676 3311605 4120040 4120043 4711600 4891600 1705307 1 1 1 1 1 1 1 DESCRIPTION REV.
PAGE 158
SECTION 3 BOOM FIGURE 3-3.
PAGE 159
SECTION 3 BOOM FIGURE 3-3. JIB INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NUMBER QTY.
PAGE 160
SECTION 3 BOOM FIGURE 3-3. JIB INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 161
SECTION 3 BOOM FIGURE 3-3. JIB INSTALLATION (CONTINUED) ITEM # 3121263 PART NUMBER QTY. 1001143928 1 DESCRIPTION REV.
PAGE 162
SECTION 3 BOOM FIGURE 3-4.
PAGE 163
SECTION 3 BOOM FIGURE 3-4. ACTUATOR ASSEMBLY ITEM # 1 2 PART NUMBER QTY.
PAGE 164
SECTION 3 BOOM FIGURE 3-4. ACTUATOR ASSEMBLY (CONTINUED) ITEM # PART NUMBER 52 QTY. 1 7017158 70000342 70002858 Not Available 53 54 3-16 1 7017142 70002858 70001697 4 DESCRIPTION REV.
PAGE 165
SECTION 3 BOOM FIGURE 3-4. ACTUATOR ASSEMBLY (CONTINUED) ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 166
3-18 1500SJ 1 7 57 19 3 32 22 12 26 58 1180365 1001131733 28 18 1 40 54 28 1 67 51 1 39 16 23 9 37 23 3 30 55 63 3 30 9 1 51 7 59 1001131620 28 27 38 1 40 1180364 1 15 1 7 35 18 1 15 19 16 SECTION 3 BOOM FIGURE 3-5.
PAGE 167
3121263 63 55 20 1500SJ 64 56 19 1 7 1 10 1180366 1001131728 33 36 1 40 1 15 26 17 28 22 26 1 39 13 12 32 1 22 16 3 32 17 19 11 16 20 8 1 5 28 53 1 62 17 66 27 20 60 60 25 68 28 65 29 28 1 40 70 3 26 1 10 34 13 14 69 34 1 6 45 43 61 44 24 SEE FIG.
PAGE 168
SECTION 3 BOOM FIGURE 3-5. POWER TRACK INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 PART NUMBER QTY. 1001119944 Ref 0100011 0100019 0100081 0630467 0641608 0641810 0791504 0791516 AR AR AR 3 4 4 66 2 2 0791518 0791520 0791607 0791609 0791620 0791622 0791624 0791808 1180362 1180363 10 2 2 4 6 16 1 1 1 Ref Use 1001131620 1001131620 AR 7024367 70003917 1 7024368 70003918 3-20 DESCRIPTION REV.
PAGE 169
SECTION 3 BOOM FIGURE 3-5. POWER TRACK INSTALLATION (CONTINUED) ITEM # PART NUMBER 19 QTY. 1 Ref Use 1001131733 1001131733 AR 7024362 70003913 1 7024363 70003915 AR 7024364 70003914 20 1 Ref Use 1001131728 1001131728 AR 7024362 70003913 1 7024363 70003915 AR 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 3121263 7024364 70003914 Not Used 1320294 1320295 1670964 3271601 3300492 3311508 3311608 3340925 3340940 Not Used 3340942 3573016 3573179 3573181 DESCRIPTION REV.
PAGE 170
SECTION 3 BOOM FIGURE 3-5. POWER TRACK INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 171
SECTION 3 BOOM FIGURE 3-5. POWER TRACK INSTALLATION (CONTINUED) ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 172
SECTION 3 BOOM FIGURE 3-6.
PAGE 173
SECTION 3 BOOM 74 77 14 72 65 75 14 1 54 16 1 9 49 71 64 71 76 41 E 2 34 17 13 75 23 44 E G 1 54 16 F H 60 8 28 1 12 G 57 59 F 56 2 51 36 2 11 48 1 13 67 1 39 28 58 62 4 70 12 1 68 1 50 10 50 1 26 69 H 55 2 37 66 51 40 3121263 1500SJ 3-25
PAGE 174
SECTION 3 BOOM FIGURE 3-6. BOOM SENSORS AND SWITCHES INSTALLATION ITEM # 3-26 PART NUMBER QTY. DESCRIPTION REV.
PAGE 175
SECTION 3 BOOM FIGURE 3-6. BOOM SENSORS AND SWITCHES INSTALLATION (CONTINUED) ITEM # PART NUMBER 44 QTY.
PAGE 176
SECTION 3 BOOM FIGURE 3-7.
PAGE 177
SECTION 3 BOOM FIGURE 3-7. PLATFORM SUPPORT & VALVES (BOOM MOUNTED) INSTALLATIONS ITEM # PART NUMBER QTY.
PAGE 178
SECTION 3 BOOM FIGURE 3-7. PLATFORM SUPPORT & VALVES (BOOM MOUNTED) INSTALLATIONS ITEM # PART NUMBER QTY. 142 8406105 2 3-30 DESCRIPTION REV.
PAGE 179
SECTION 3 BOOM FIGURE 3-7. PLATFORM SUPPORT & VALVES (BOOM MOUNTED) INSTALLATIONS ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 180
SECTION 3 BOOM FIGURE 3-8.
PAGE 181
SECTION 3 BOOM FIGURE 3-8. PLATFORM VALVE ASSEMBLY ITEM # 1 2 PART NUMBER QTY.
PAGE 182
SECTION 3 BOOM FIGURE 3-9.
PAGE 183
SECTION 3 BOOM FIGURE 3-9. JIB VALVE ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 to 16 17 3121263 PART NUMBER QTY.
PAGE 184
SECTION 3 BOOM FIGURE 3-9. JIB VALVE ASSEMBLY (CONTINUED) ITEM # PART NUMBER 101 102 103 104 105 106 107 to 109 110 2110404 2110606 2110808 2111010 2110604 2110406 Not Used 70002759 3-36 QTY. Ref 7 1 2 1 1 1 1 DESCRIPTION REV.
PAGE 185
SECTION 3 BOOM FIGURE 3-9. JIB VALVE ASSEMBLY (CONTINUED) ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 186
SECTION 3 BOOM FIGURE 3-10.
PAGE 187
SECTION 3 BOOM FIGURE 3-10. ENCLOSURE BOX ASSEMBLY ITEM # PART NUMBER QTY.
PAGE 188
SECTION 3 BOOM FIGURE 3-10. ENCLOSURE BOX ASSEMBLY (CONTINUED) ITEM # 3-40 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 189
SECTION 4 PLATFORM 3121263 1500SJ 4-1
PAGE 190
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION NOTE: REPLACEMENT DECALS MUST BE ORDERED SEPARATELY -SEE SECTION 8.
PAGE 191
SECTION 4 PLATFORM 409 403 404 405 507 408 505 514 409 402 401 515 506 511 513 508 504 512 510 503 501 508 309 412 502 509 309 SEE VIEW A 306 VIEW A 301 303 307 305 302 3121263 1500SJ 4-3
PAGE 192
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION ITEM # PART NUMBER Use 1001144023 1001144023 Use 1001144024 1001144024 Use 1001144027 1001144027 QTY. DESCRIPTION Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref PLATFORM ASSEMBLIES: 8ft (2.44m) with No Mesh Prior to SN 0300165379 (was p/n 3510822) SN 0300165379 to Present 6ft (1.83m) with No Mesh Prior to SN 0300165379 (was p/n 3510833) SN 0300165379 to Present 4ft (1.
PAGE 193
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER Use 1001144018 1001144018 Use 1001144021 1001144021 Use 1001144022 1001144022 QTY. DESCRIPTION Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref PLATFORM ASSEMBLY WITH DROP-BAR 4ft x 2.5ft (1.2m x .76m) Prior to SN 0300165379 (was p/n 1001138431) SN 0300165379 to Present 6ft x 3ft (1.83m x .91m) Prior to SN 0300165379 (was p/n 1001138434) SN 0300165379 to Present 8ft x 3ft (2.44m x .
PAGE 194
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 110 QTY. 1 Use 1001146041 1001146041 1 0272970 1001117174 Ref 110A 110B 110C 4360031 7000625 1001117320 70003483 1001117172 70002902 70002903 70002904 70002905 1060918 4460071 AR 1 2 1 1 1 1 1 4 1 7ft/2.
PAGE 195
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 196
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) NOTE: OTHER REPLACEMENT DECALS MUST BE ORDERED SEPARATELY -SEE SECTION 8.
PAGE 197
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NUMBER QTY.
PAGE 198
SECTION 4 PLATFORM FIGURE 4-3.
PAGE 199
SECTION 4 PLATFORM FIGURE 4-3. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 3121263 PART NUMBER QTY. 0273824 0272427 0273706 Ref Ref Ref Ref Ref 0100011 0200048 0630462 0641414 0721005 0940134 0940103 0940133 Not Used 1060903 Not Used 3311401 3311501 AR 2 8 8 4 1 DESCRIPTION SOFT TOUCH SYSTEM INSTALLATIONS OPTIONS: 6ft/1.8m Platforms 8ft/2.4m Platforms 8ft/2.
PAGE 200
SECTION 4 PLATFORM FIGURE 4-4.
PAGE 201
SECTION 4 PLATFORM FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 PART NUMBER QTY.
PAGE 202
SECTION 4 PLATFORM FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 203
SECTION 4 PLATFORM FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. Ref 301 302 401 402 403 3121263 1705170 4360522 1 1 0273824 0272427 0273706 1702938 4360387 2920028 2920029 Ref Ref Ref Ref 1 1 1 1 DESCRIPTION REV. CHASSIS LIGHTS COMPONENTS INSTALLATION Decal - Lights Switch, Push Button SOFT TOUCH SYSTEM INSTALLATIONS 6ft/1.8m Platforms 8ft/2.4m Platforms 8ft/2.
PAGE 204
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 205
SECTION 4 PLATFORM FIGURE 4-5.
PAGE 206
SECTION 4 PLATFORM FIGURE 4-6.
PAGE 207
SECTION 4 PLATFORM FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) ITEM # PART NUMBER QTY.
PAGE 208
SECTION 4 PLATFORM FIGURE 4-6. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED) ITEM # PART NUMBER QTY. 109 7022825 4460871 1 7 7022812 70002727 Ref Ref Ref 201 202 203 204 205 206 207 7003972 7003973 7003980 7019167 7019164 7019165 1 2 4 4 1 1 1 Not Available 70002729 2 208 209 210 4-20 7019166 7003982 7003983 7019194 7003989 2 1 2 DESCRIPTION REV.
PAGE 209
SECTION 5 CYLINDER 3121263 1500SJ 5-1
PAGE 210
SECTION 5 CYLINDER FIGURE 5-1.
PAGE 211
SECTION 5 CYLINDER FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 3121263 PART NUMBER QTY.
PAGE 212
SECTION 5 CYLINDER FIGURE 5-2.
PAGE 213
SECTION 5 CYLINDER FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 3121263 PART NUMBER QTY. 1684081 Ref 1684082 1684083 3480269 0961896 1683062 4641276 2900770 0100011 0100038 Not Used 0630535 0961950 2220885 3931824 Not Used Use 2902087 Use 2902087 Use 2902087 Use 2902087 Use 2902087 Use 2902087 Use 2902087 Use 2902087 Use 2902087 4640858 3760371 2902087 1 1 1 1 1 2 2 AR AR DESCRIPTION AXLE LOCKOUT CYLINDER ASSEMBLY REV.
PAGE 214
SECTION 5 CYLINDER FIGURE 5-3.
PAGE 215
SECTION 5 CYLINDER FIGURE 5-3. LEVEL (JIB) CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 10A 11 11A 12 13 14 15 to 99 100 101 102 103 104 105 106 107 108 109 3121263 PART NUMBER QTY.
PAGE 216
SECTION 5 CYLINDER FIGURE 5-4.
PAGE 217
SECTION 5 CYLINDER FIGURE 5-4. LEVEL (PLATFORM) CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 12A 13 14 15 16 16A 17 18 to 99 100 101 102 103 104 105 106 107 108 109 110 111 to 199 200 201 202 203 3121263 PART NUMBER QTY.
PAGE 218
SECTION 5 CYLINDER FIGURE 5-5.
PAGE 219
SECTION 5 CYLINDER FIGURE 5-5. LIFT (BOOM) CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 3121263 PART NUMBER QTY.
PAGE 220
SECTION 5 CYLINDER FIGURE 5-6.
PAGE 221
SECTION 5 CYLINDER FIGURE 5-6. LIFT (JIB) CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 21A 22 22A 23 to 99 100 101 102 103 104 105 106 107 108 109 111 to 199 200 201 202 203 3121263 PART NUMBER QTY.
PAGE 222
SECTION 5 CYLINDER FIGURE 5-7.
PAGE 223
SECTION 5 CYLINDER FIGURE 5-7. LOCK (JIB) CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 to 99 100 101 102 103 104 105 106 107 108 3121263 PART NUMBER QTY. 1001119313 Ref 2570008 3020043 1001119314 1001119318 Not Used 2902092 Use 2902092 Use 2902092 Use 2902092 Use 2902092 Use 2902092 Use 2902092 Use 2902092 Use 2902092 1 AR 1 1 1 1 1 2 1 1 1 1 1 DESCRIPTION JIB LOCK CYLINDER ASSEMBLY REV.
PAGE 224
SECTION 5 CYLINDER FIGURE 5-8.
PAGE 225
SECTION 5 CYLINDER FIGURE 5-8. STEER CYLINDER ASSEMBLY ITEM # 1 2 3 3A 4 5 5A 6 7 8 9 to 100 101 102 103 104 105 106 107 108 3121263 PART NUMBER QTY. 1684314 Ref 0100035 1120094 1684275 0961950 1684315 1684317 0961949 2902257 3300465 3480278 Not Used Use 2902257 Use 2902257 Use 2902257 Use 2902257 Use 2902257 Use 2902257 Use 2902257 Use 2902257 AR 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 DESCRIPTION STEER CYLINDER ASSEMBLY REV.
PAGE 226
SECTION 5 CYLINDER 18 6 14 21 2 7 19 20 12 10 16 3 8 11 9 5 13 1 9 4 17 13 25 15 24 23 15 15 14 22 15 FIGURE 5-9.
PAGE 227
SECTION 5 CYLINDER FIGURE 5-9. TELESCOPE (JIB) CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 3121263 PART NUMBER QTY.
PAGE 228
5-20 1500SJ 104 106 23 101 105 1 28 2 5 21 18 11 107 102 11 4 102 7 21 103 9 16 22 1 2 28 5 14 30 1 2 24 26 15 12 13 109 19 8 17 29 108 20 31 23 10 1 2 3 6 1 2 25 30 SECTION 5 CYLINDER FIGURE 5-10.
PAGE 229
SECTION 5 CYLINDER FIGURE 5-10. TELESCOPE (MAIN BOOM) CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 101 102 PART NUMBER QTY.
PAGE 230
SECTION 5 CYLINDER FIGURE 5-10. TELESCOPE (MAIN BOOM) CYLINDER ASSEMBLY (CONTINUED) ITEM # PART NUMBER 104 7011313 7011367 4641289 2900789 105 106 107 108 109 5-22 70003032 7011311 70004030 7011311 70003031 70003030 70003029 Not Available QTY. AR 1 1 1 1 AR 1 1 1 1 1 1 2 1 DESCRIPTION REV.
PAGE 231
SECTION 6 HYDRAULIC 3121263 1500SJ 6-1
PAGE 232
2 1 10 29 6-2 38 1 26 1 12 1 1500SJ 20 22 27 16 17 29 39 26 30 3 37 8 11 35 21 23 9 7 26 13 36 15 24 34 6 26 1 7 1 25 14 31 19 1 32 18 33 1 18 4 40 4 31 5 SECTION 6 HYDRAULIC FIGURE 6-1.
PAGE 233
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - BOOM ITEM # PART NUMBER QTY. DESCRIPTION Ref HYDRAULIC DIAGRAMS - BOOM Hydraulic Diagram for Caterpillar Engine Machines with Rexroth Pumps Hydraulic Diagram for Deutz TD2011 Engine Machines with Rexroth Pumps Hydraulic Diagram for Deutz TCD2.
PAGE 234
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - BOOM (CONTINUED) 6-4 ITEM # PART NUMBER QTY. 39 40 2717235 2150406 1 1 DESCRIPTION REV.
PAGE 235
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - BOOM (CONTINUED) ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 236
SECTION 6 HYDRAULIC 13 7 25 11 1 13 28 23 6 22 17 15 30 18 6 10 24 1 2 19 9 2 20 12 5 8 3 12 3 27 29 4 11 25 26 21 6 16 17 23 6 14 FIGURE 6-2.
PAGE 237
SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM - DRIVE ITEM # PART NUMBER QTY. DESCRIPTION Ref HYDRAULIC DIAGRAMS - DRIVE Hydraulic Diagram for Caterpillar Engine Machines with Rexroth Pumps Hydraulic Diagram for Deutz TD2011 Engine Machines with Rexroth Pumps Hydraulic Diagram for Deutz TCD2.
PAGE 238
SECTION 6 HYDRAULIC FIGURE 6-3.
PAGE 239
SECTION 6 HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM - OSCILLATING AXLE ITEM # PART NUMBER QTY. DESCRIPTION Ref HYDRAULIC DIAGRAMS - OSCILLATING AXLE Hydraulic Diagram for Caterpillar Engine Machines with Rexroth Pumps Hydraulic Diagram for Deutz TD2011 Engine Machines with Rexroth Pumps Hydraulic Diagram for Deutz TCD2.
PAGE 240
SECTION 6 HYDRAULIC 1 10 1 1 1 4 3 6 9 11 12 13 7 14 7 5 2 8 1 1 1 1 FIGURE 6-4.
PAGE 241
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - STEER ITEM # PART NUMBER QTY. DESCRIPTION Ref HYDRAULIC DIAGRAMS - STEER Hydraulic Diagram for Caterpillar Engine Machines with Rexroth Pumps Hydraulic Diagram for Deutz TD2011 Engine Machines with Rexroth Pumps Hydraulic Diagram for Deutz TCD2.
PAGE 242
SECTION 6 HYDRAULIC FIGURE 6-5.
PAGE 243
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - TURNTABLE ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 to 14 15 16 17 18 19 20 21 22 23 24 25 26 27 3121263 PART NUMBER QTY.
PAGE 244
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - TURNTABLE (CONTINUED) ITEM # PART NUMBER 28 29 30 31 32 33 34 35 2753769 1001118933 2753708 2753770 1001119468 2753765 2753771 2753772 2753774 QTY. AR 2 1 1 AR 2 4 1 1 1 1 1 1 Hose Options: Hose (Rexroth Pumps) Hose (Sauer Pumps) Hose Hose Options: Hose (Rexroth Pumps) Hose (Sauer Pumps) Hose Hose Hose Hose Hose Options: Caterpillar Engine Machines with Rexroth Pumps Deutz TD2011 Engine Machines with Rexroth Pumps Deutz TCD2.
PAGE 245
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - TURNTABLE (CONTINUED) ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 246
SECTION 6 HYDRAULIC FIGURE 6-6. HYDRAULIC DIAGRAM LIST ITEM # PART NUMBER QTY. Note: Diagrams With Asterisk(*) Are Shown In The Preceding Pages. Information on Diagrams Not Shown is Available From JLG Service/Parts Department. Ref HYDRAULIC DIAGRAM - BOOM Hydraulic Diagram for Caterpillar Engine Machines with Rexroth Pumps Hydraulic Diagram for Deutz TD2011 Engine Machines with Rexroth Pumps Hydraulic Diagram for Deutz TCD2.
PAGE 247
SECTION 6 HYDRAULIC ITEM # PART NUMBER QTY. DESCRIPTION Ref HYDRAULIC DIAGRAM - TURNTABLE Hydraulic Diagram for Caterpillar Engine Machines with Rexroth Pumps Hydraulic Diagram for Deutz TD2011 Engine Machines with Rexroth Pumps Hydraulic Diagram for Deutz TCD2.9L4 Engine Machines with Rexroth Pumps Caterpillar Engine Machines Deutz TD2011 Engine Machines Deutz TCD2.
PAGE 248
SECTION 6 HYDRAULIC ITEM # 6-18 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 249
SECTION 7 ELECTRICAL 3121263 1500SJ 7-1
PAGE 250
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST ITEM # 7-2 PART NUMBER QTY. DESCRIPTION REV. Ref Note: Diagrams not shown are available from the JLG Service Department. 4933262 Ref CHASSIS ILLUMINATION LIGHTS ELECTRICAL DIAGRAM 1001102417 Ref CLEAR SKY TELEMATICS ELECTRICAL SCHEMATICS 1001120381 1001120382 1001122528 Ref Ref Ref Ref Ref Ref GENERATOR ELECTRICAL DIAGRAM 2500W Generators 60Hz 50Hz 7500W Generators Caterpillar, Deutz TD2011 Engine & Deutz TCD2.
PAGE 251
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 252
SECTION 7 ELECTRICAL FIGURE 7-2.
PAGE 253
SECTION 7 ELECTRICAL 812E 812F 812D 801G 206A 7500W 206B GENERATOR 207A CONTROL BOX 207B 809I 206 801B 812B 812C 801F 812A 206 OR 802A 803A 810B 810A 810D CAT ENGINE FUEL PUMP RELAY BOOM ANGLE SENSOR (RIGHT) 713 712 713A 601 713 605B BOOM LENGTH SENSOR 712A 601 603A BOOM ANGLE SENSOR (LEFT) 601 713A 606A 601 606B 606 611 STROBE LIGHT 605 816B 816A 339 611A 601 339B 339J MAIN BOOM LIMIT SWITCH 806A 204 605A 601 708B 601 607B 607A 601 603B 601 609C TO FUEL PUMP (CAT ENGINE) HEADLI
PAGE 254
SECTION 7 ELECTRICAL STEER ANGLE SENSOR 701 701A AXLE LIMIT SWITCH AXLE POWER TRACK 613C 601 TRACTION VALVE 613D 613C 601 STEER VALVE 613D 613C 601 613 613C 601 AXLE POWER TRACK AXLE LIMIT SWITCH 703A CATERPILLAR ENGINE BATTERY CABLE CONNECTIONS + AUX PUMP 701 STEER ANGLE SENSOR 7-6 GLOW PLUG SOLENOID STARTER 701A AUX POWER RELAY 703A 703A 703C 703B 1500SJ ENGINE BLOCK 703D ENGINE TRAY KEEPER PIN BOLT 703B 3121263
PAGE 255
SECTION 7 ELECTRICAL STEER ANGLE SENSOR 701 701A AXLE LIMIT SWITCH AXLE LOCKOUT VALVE AXLE POWER TRACK AXLE LOCKOUT PRESSURE SWITCH SWIVEL 613C 601 CHASSIS MODULE 613B 601 STEER VALVE 613E 601 613D 613H 601 J2 J5 601 613J 709C J4 J1 J3 709D 613F 601 613G 601 613D 613A 613 613C 601 AXLE POWER TRACK AXLE LIMIT SWITCH DEUTZ ENGINE BATTERY CABLE CONNECTIONS AUX PUMP + 702A 702B 702B STARTER 702A 705 3121263 701 START RELAY 702E 1500SJ 701A 702C STEER ANGLE AUX SENSOR POWER RELAY
PAGE 256
SECTION 7 ELECTRICAL \ FIGURE 7-2.
PAGE 257
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # 136 to 137 138 139 to 140 141 142 143 144 145 146 147 148 149 150 PART NUMBER QTY.
PAGE 258
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 259
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 305 1001119456 AR 4460880 4460897 4460464 1001119470 4 4 8 1 Sauer to Rexroth Jumper Harness (P/N 1001119456 includes qty 2 Jumper Harnesses. Four Jumpers are required per Machine.
PAGE 260
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 261
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 262
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # 601 602 603 603A 603B 604 604A 604B 605 605A 605B 606 606A 606B 607 607A 607B 608 608A 608B 608C 608D 609 609A 7-14 PART NUMBER QTY.
PAGE 263
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 264
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 265
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 266
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 267
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 268
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 801C QTY. 1 3960422 Not Required Not Required 801D 1 Use 1001110873 4060092 Not Required Purchase Receptacle 801E 4460051 Not Required 1 1 1001101196 1001101191 1 1 1001101197 1001101191 1 1 1 801F 4460205 4460709 See Note 4461202 4461205 4461249 4461196 4461199 801G 1 4460346 4460125 See Note 4461244 1001141968 1001141969 4461245 4461246 4461198 7-20 DESCRIPTION REV.
PAGE 269
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 801G cont’d 4461201 QTY.
PAGE 270
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 271
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 809B QTY. 2 3960422 Not Available 809C 1 Use 1001110873 Not Available 809D 1 Use 1001110872 Not Available 809E 1 4460346 Not Available 809F 1 4460051 Not Available 809G 809H 809I 809J 1 4460071 Not Available 4922972 Not Available Not Available 4460225 4460226 810 0861542 0861567 810A 1 1 6 1 6 Ref Ref Ref 2ft/.
PAGE 272
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 1001095976 1001109556 1320146 1001094915 Ref Ref Ref AR 1 1 812 812A 812B 812C 1001109654 1001109648 1001109475 1001109477 812D 812E 812F 812G 813 813A 813B 814 814A 814B 814C 814D 815 816 816A 816B 7-24 1001109482 0861880 4460956 4460957 1001101191 1001097150 1060908 0903484 1001112987 1 1 1 1 1 12ft/3.
PAGE 273
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. Ref 3121263 7002821 7002823 4460467 1 1 1 4460510 1 7002828 1001137005 1 1 DESCRIPTION REV.
PAGE 274
SECTION 7 ELECTRICAL FIGURE 7-3.
PAGE 275
SECTION 7 ELECTRICAL 812E 812F 812D 206 801B 812B 812C 801F 812A 809B 809C 809E 809F 801A 801C 801D 812G 801G 801F 810A 810D 202 207A 207B 207 7500W GENERATOR PLATFORM BOX 810E 810C 206A 7500W 206B GENERATOR 207A CONTROL BOX 207B 809I 201 206A 206B 801E 809H 809J 811A 811B 7500W SKYPOWER GENERATOR 206 811C 206 START TO FUEL PUMP RELAY TO GLOW PLUGS ENGINE CONTROL (DEUTZ TD2.9L4) 810F 207 TO ENGINE EIC 401N WATER IN FUEL IND.
PAGE 276
SECTION 7 ELECTRICAL STEER ANGLE SENSOR 701 701A AXLE LIMIT SWITCH AXLE POWER TRACK 613C 601 TRACTION VALVE 613D 613C 601 STEER VALVE 613D 613C 601 613C 601 AXLE POWER TRACK 613 AXLE LIMIT SWITCH 701A 701 STEER ANGLE SENSOR 7-28 1500SJ 3121263
PAGE 277
SECTION 7 ELECTRICAL STEER ANGLE SENSOR 701 701A AXLE LIMIT SWITCH AXLE LOCKOUT VALVE AXLE POWER TRACK AXLE LOCKOUT PRESSURE SWITCH SWIVEL 613C 601 CHASSIS MODULE 613B 601 STEER VALVE 613E 601 613D 613H 601 J2 J5 601 613J 709C J4 J1 J3 709D 613F 601 613G 601 613D 613A 613 613C 601 AXLE POWER TRACK AXLE LIMIT SWITCH DEUTZ TCD2.
PAGE 278
SECTION 7 ELECTRICAL \ FIGURE 7-3. HARNESS COMPONENTS INSTALLATION ITEM # PART NUMBER 1001119388 1 2 3 to 4 5 5A 6 to 8 9 9A 10 10A 11 11A 12 to 42 43 44 45 46 47 48 49 50 Not Used 0100048 Not Used 0272970 1060918 4460071 Not Used Not Available 7022819 4460871 7022824 7022825 4460871 Not Available 4460224 4460226 Not Used 4460428 4460470 4460471 4460496 4460497 4460905 Not Used 1001119389 1001119389 101 to 107 108 109 to 133 134 135 136 to 137 138 7-30 QTY.
PAGE 279
SECTION 7 ELECTRICAL FIGURE 7-3.
PAGE 280
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 206 QTY. 1 1001120099 1001120111 1001120100 206A 1 4460134 4460710 4460960 206B 1 Not Required Not Required 1671092 207 1 1001120107 1001120108 1001120101 207A 1 4460708 4460709 4460959 207B 208 208A 208B 209 209A 301 302 to 304 305 306 307 to 318 319 320 7-32 1 DESCRIPTION REV.
PAGE 281
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 282
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 283
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 284
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # 401J 401K 401L 401M 401N 401P 401R 401S 401T 401U 401V 7-36 PART NUMBER QTY.
PAGE 285
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # 501 502 601 602 603 603A 603B 604 604A 604B 605 605A 605B 606 606A 606B 607 607A 607B 608 608A 608B 608C 3121263 PART NUMBER QTY.
PAGE 286
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 287
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 288
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 289
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 290
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 291
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 801F QTY.
PAGE 292
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 293
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 294
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 814D cont’d 815 1001106736 70002296 2 1 816 816A 1001149818 4460320 4460267 4460897 4460464 1 1 2 1 2 Cap, Dust Harness, Telematics Antenna (Includes Antenna) (Note: No other parts available) Strobe Light Harness Connector, Female - 2 Position Pin, Male Connector, Female - 2 Position Pin, Male 816B Ref 7-46 7002821 7002823 4460467 1 1 1 4460510 1 7002828 1001137005 1 1 REV.
PAGE 295
SECTION 8 DECALS 3121263 1500SJ 8-1
PAGE 296
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) 46 47 18 41 23 37 FOR WITNESS DECALS LOCATED ON INNER MID BOOM, SEE BOOM SENSORS INSTALLATION.
PAGE 297
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) ITEM # 1 2 3 to 4 5 6 7 8 9 10 11 to 12 13 14 15 16 to 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 3121263 PART NUMBER QTY.
PAGE 298
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED) ITEM # PART NUMBER QTY. 44 45 1702773 1704885 46 47 48 49 50 51 52 53 54 1705864 1705865 Not Used 1001125196 1702962 Not Used 0641406 Not Used 3 AR 2 1 2 2 55 56 57 58 59 60 61 to 99 100 101 to 237 238 8-4 0860520 91403230 Not Used 3311405 3820001 4751400 Not Used 4420051 Not Used DESCRIPTION Decal - JLG (5in) Decal - www.jlg.
PAGE 299
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED) ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 300
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPECS) 46 47 18 41 23 37 FOR WITNESS DECALS LOCATED ON INNER MID BOOM, SEE BOOM SENSORS INSTALLATION.
PAGE 301
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPECS) ITEM # 1 2 3 to 4 5 6 7 8 9 10 11 12 13 14 15 PART NUMBER QTY.
PAGE 302
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPECS) (CONTINUED) ITEM # PART NUMBER 18 QTY.
PAGE 303
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPECS) (CONTINUED) ITEM # PART NUMBER 25 26 to 27 28 Not Required 3251813 Not Used QTY. AR 0 1 2 1 4 1 4 1 2 1 1 3 Decal Kit - Tire Load Decal - Tire Load Decal - Lift Diagram Decal - Model 1500SJ Nameplate - Serial Number Decal - JLG Lift (3.
PAGE 304
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPECS) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 305
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI EXPORT SPECS) (CONTINUED) ITEM # 3121263 PART NUMBER QTY. DESCRIPTION 1500SJ REV.
PAGE 306
SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) 46 47 22 41 23 37 FOR WITNESS DECALS LOCATED ON INNER MID BOOM, SEE BOOM SENSORS INSTALLATION.
PAGE 307
SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) ITEM # PART NUMBER QTY.
PAGE 308
SECTION 8 DECALS FIGURE 8-3.
PAGE 309
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 1500SJ The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
PAGE 310
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 1500SJ The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number Description Qty.
PAGE 311
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER 10—1 3121263 QTY. Ref DESCRIPTION REV.
PAGE 312
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. 1001145708 Ref Fan Guard Installation (Deutz TCD2.
PAGE 313
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. 0273145 0273149 Ref Ref Ref Platform Mesh to Top Rail Installations 36in X 8ft (91.5cm x 2.44m) (ANSI Spec) 36in X 6ft (91.5cm x 1.
PAGE 314
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 10-4 PART NUMBER QTY.
PAGE 315
SECTION 11 PART NUMBER INDEX Part Number 0080181 0080237 0080241 0080244 0080277 0100009 0100011 0100019 0100020 0100035 0100038 0100040 0100048 0100062 0100063 0100079 0100081 0140001 0140011 0140032 0200048 0200742 0200833 0236768 0257728 0257887 0258703 0259666 0259667 0271512 0271520 0271521 0271523 0271596 0271769 0271803 0271804 3121263 Page ....................... 2-21 ....................... 2-30 ....................... 2-83 ....................... 2-30 ......................... 1-7 .........
PAGE 316
SECTION 11 Part Number 0681816 0681822 0681836 0682022 0682026 0682028 0682040 0682418 0683020 0700616 0700808 0700815 0700822 0700823 0700824 0701010 0701012 0701015 0701016 0701418 0701617 0701619 0711214 0711417 0720808 0721005 0721006 0731007 0741404 0741606 0741607 0741806 0760606 0760610 0760612 0760810 0761007 0761210 0761212 0761214 0761215 0771212 0771414 0791003 0791406 0791504 0791505 0791506 0791516 0791518 0791520 0791604 0791605 0791606 0791607 0791608 0791609 0791612 0791618 11-2 PART NUMB
PAGE 317
SECTION 11 Part Number 1001109989 1001110027 1001110059 1001110108 1001110109 1001110110 1001110111 1001110112 1001110113 1001110114 1001110133 1001110146 1001110166 1001110186 1001110194 1001110257 1001110258 1001110295 1001110296 1001110425 1001110433 1001110486 1001110513 1001110604 1001110872 1001110873 1001110877 1001110974 1001111132 1001111585 1001111914 1001112059 1001112068 1001112069 1001112070 1001112073 1001112162 1001112551 1001112570 1001112592 1001112612 1001112669 1001112691 1001112716 100
PAGE 318
SECTION 11 Part Number 1001119668 1001119702 1001119703 1001119704 1001119706 1001119710 1001119714 1001119717 1001119729 1001119817 1001119859 1001119899 1001119901 1001119938 1001119944 1001119946 1001119952 1001119966 1001119968 1001119970 1001119985 1001119990 1001119991 1001119995 1001119998 1001119999 1001120000 1001120014 1001120015 1001120028 1001120037 1001120038 1001120039 1001120048 1001120049 1001120055 1001120057 1001120076 1001120081 1001120084 1001120098 1001120099 1001120100 1001120101 1001
PAGE 319
SECTION 11 Part Number 1001129733 1001129920 1001129921 1001129922 1001129961 1001129995 1001130025 1001130161 1001130171 1001130584 1001130774 1001130781 1001131269 1001131292 1001131293 1001131296 1001131330 1001131460 1001131461 1001131462 1001131481 1001131482 1001131542 1001131544 1001131545 1001131620 1001131728 1001131733 1001132194 1001132730 1001132733 1001133067 1001133071 1001133232 1001133329 1001133633 1001133634 1001133651 1001133714 1001133715 1001133759 1001133956 1001133957 1001134098 1001
PAGE 320
SECTION 11 Part Number 1001147479 1001148782 1001148841 1001148842 1001148843 1001148902 1001148903 1001148904 1001148905 1001148906 1001148971 1001149730 1001149818 1001149994 1001150406 1001152762 1001152963 1001152966 1001152969 1001152972 PART NUMBER INDEX Page ................. 3-27 ................. 5-21 ................. 7-39 ................. 7-39 ........ 2-44, 7-39 ................. 10-1 ................. 10-1 ................. 10-1 ................. 10-1 ................. 10-1 ...............
PAGE 321
SECTION 11 Part Number 1705897 1705898 1705901 1705902 1705903 1705904 1705905 1705906 1705909 1705910 1705915 1705917 1705921 1705961 1705967 1705968 1705969 1705973 1705974 1705980 1706059 1706060 1706061 1706063 1706064 1706098 1706385 1706493 1706501 1706741 2060025 2080040 2080051 2110404 2110406 2110408 2110604 2110606 2110608 2110610 2110806 2110808 2110810 2110812 2111010 2111012 2111016 2111212 2111216 2111612 2111616 2112016 2112020 2113232 3121263 Page ......................... 8-8 ..........
PAGE 322
SECTION 11 Part Number 2902303 2902307 2902308 2902309 2902310 2902311 2902312 2902322 2902329 2902443 2920027 2920028 2920029 2920110 2920113 2920129 2920154 2920157 2920161 2920214 2920215 2940074 2940139 2940173 3020008 3020016 3020037 3020039 3020042 3020043 3020044 3160302 3160339 3200362 3200401 3220126 3220130 3250585 3251102 3251243 3251813 3252347 3252507 3271601 3271805 3272001 3272005 3281601 3290501 3290505 3290601 3290606 3290801 3300151 3300220 3300239 3300243 3300353 3300396 11-8 PART NUMB
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SECTION 11 Part Number 3760217 3760308 3760351 3760369 3760371 3760375 3760383 3790012 3790015 3790152 3790155 3790158 3800205 3820001 3820020 3820034 3841143 3841203 3841258 3841287 3841340 3841581 3841589 3890040 3900054 3900085 3900174 3900183 3900210 3900223 3900232 3900270 3900272 3900283 3900316 3900322 3900349 3900363 3910408 3910606 3910608 3910610 3910804 3911040 3930606 3930816 3930820 3930824 3931008 3931010 3931020 3931412 3931414 3931416 3931420 3931432 3121263 Page ........................
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SECTION 11 Part Number PART NUMBER INDEX Page 31, 7-33, 7-43 4460424 2-83, 7-12, 7-21, 734, 7-43 4460425 2-103, 2-110, 7-23, 7-45 4460426 2-79, 2-103, 2-110, 7-11, 7-23, 7-32, 7-45 4460428 .4-6, 4-7, 4-14, 7-8, 7-22, 7-30, 7-44 4460434 ................ 7-8, 7-30 4460458 .......................
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SECTION 11 Part Number 4562516 4566667 4567434 4568293 4568319 4568423 4568426 4568427 4568735 4640438 4640489 4640509 4640741 4640750 4640751 4640771 4640858 4640999 4641155 4641210 4641247 4641248 4641260 4641267 4641268 4641276 4641289 4641454 4700038 4700039 4710400 4711000 4711400 4711500 4711600 4711700 4711800 4711900 4712000 4712600 4740171 3121263 Page ....................... 3-22 ......................... 5-7 ......................... 5-9 ....................... 2-32 ......................
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SECTION 11 Part Number 70001385 70001435 70001498 70001696 70001697 70001847 70001850 70001857 70001866 70001867 70001868 70001869 70001870 70001871 70001930 70001939 70001941 70001952 70001953 70001955 70001956 70001958 70001966 70001968 70001972 70001973 70001974 70001976 70002015 70002016 70002018 70002019 70002020 70002021 70002026 70002027 70002029 70002030 70002031 70002032 70002033 70002034 70002035 70002036 70002037 70002039 70002040 70002041 70002042 70002043 70002044 70002045 70002046 70002047 70
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SECTION 11 Part Number 70003032 70003045 70003046 70003047 70003048 70003049 70003050 70003051 70003052 70003053 70003155 70003156 70003163 70003164 70003165 70003166 70003167 70003168 70003169 70003170 70003172 70003173 70003174 70003175 70003176 70003177 70003407 70003450 70003451 70003452 70003472 70003473 70003475 70003483 70003484 70003485 70003523 70003524 70003533 70003534 70003535 70003536 70003555 70003617 70003628 70003629 70003630 70003631 70003708 70003709 70003784 70003913 70003914 70003915 70
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SECTION 11 Part Number 7019115 7019141 7019142 7019143 7019144 7019145 7019147 7019149 7019150 7019151 7019154 7019155 7019160 7019161 7019162 7019164 7019165 7019166 7019167 7019168 7019171 7019174 7019177 7019194 7019197 7019680 7020108 7020109 7020110 7020111 7020175 7020176 7020190 7020193 7020414 7020459 7020465 7020468 7020471 7020479 7020486 7021249 7021256 7021265 7021275 7021293 7021375 7021636 7022300 7022301 7022311 7022313 7022314 7022321 7022340 7022368 7022371 7022390 7022608 11-14 PART NUM
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SECTION 11 Part Number Page Part Number Page Part Number PART NUMBER INDEX Page Part Number Page 7027043 .............. 2-40, 7-39 7027044 .............. 2-40, 7-39 7027045 ....................... 2-40 7027235 ....................... 2-32 7027236 ....................... 2-33 7027239 ....................... 2-33 7027240 ....................... 2-33 7027276 ....................... 2-33 7027412 ....................... 2-23 7027740 ....................... 1-21 7027790 .......................
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SECTION 11 Part Number 11-16 PART NUMBER INDEX Page Part Number Page Part Number 1500SJ Page Part Number Page 3121263
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3121263 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.