Parts Manual Instruction Manual

ManualsBrandsJLG ManualsSpecial machinery15/20MSP

Illustrated Parts Manual

Models

15MVL

15MSP

20MVL

20MSP

P/N

3121232

November 1, 2013

Summary of content (140 pages)

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Illustrated Parts Manual Models 15MVL 15MSP 20MVL 20MSP P/N 3121232 November 1, 2013
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REVISION LOG January 15, 2006 - Original Issue Of Manual (Edited to B/M 0010681 Revision 3) May 15, 2006 - Revised Manual (Edited to B/M 0010681 Revision 11) October 31, 2006 - Revised Manual (Edited to B/M 0010681 Revision 14) March 1, 2007 - Revised Manual (Edited to B/M 0010681 Revision 15) January 23, 2008 - Revised Manual (Edited to B/M 0010681 Revision 22) November 7, 2008 - Revised Manual (Edited to B/M 0010681 Revision 28) August 21, 2009 - Revised Manual (Edited to B/M 0010681 Revision 33) November
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REVISION LOG B 15MVL 15MSP 20MVL 20MSP 3121232
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 BASE MOUNTED COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . DRIVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . POTHOLE PROTECTION INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1 8-1 8-2 DECAL INSTALLATION (PRIOR TO SN 01300138832) . . . . . . . . . . . . . . . . . . . . . . . . . 8-2 DECAL INSTALLATION (SN 01300138832 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . . 8-6 SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1 SECTION 10 - SPECIAL OPTIONS . . . .
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SECTION 1 BASE 3121232 15MVL 15MSP 20MVL 20MSP 1-1
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SECTION 1 BASE FIGURE 1-1.
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SECTION 1 BASE FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NUMBER QTY.
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SECTION 1 BASE FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. Ref 102 103 201 202 203 204 205 206 to 207 208 209 210 211 301 302 303 1-4 3820032 3520033 2 1 0275366 1001102559 Ref Ref Ref 0100011 0641407 Not Used 0641618 0940105 Not Used 0940108 Not Used 4711400 4751600 AR 6 0275440 Ref 0641628 4751600 4821496 2 2 1 DESCRIPTION REV.
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SECTION 1 BASE FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED) ITEM # 3121232 PART NUMBER QTY. DESCRIPTION 15MVL 15MSP 20MVL 20MSP REV.
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SECTION 1 BASE FIGURE 1-2.
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SECTION 1 BASE FIGURE 1-2. DRIVE ASSEMBLY ITEM # PART NUMBER QTY.
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SECTION 1 BASE FIGURE 1-2. DRIVE ASSEMBLY (CONTINUED) 1-8 ITEM # PART NUMBER QTY. 201 202 203 204 205 206 207 208 209 7024747 7024748 70000210 7024758 70000211 7024756 70000212 70000213 70000214 1 1 1 1 1 1 1 1 1 DESCRIPTION REV.
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SECTION 1 BASE FIGURE 1-2. DRIVE ASSEMBLY (CONTINUED) ITEM # 3121232 PART NUMBER QTY. DESCRIPTION 15MVL 15MSP 20MVL 20MSP REV.
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SECTION 1 BASE FIGURE 1-3. POTHOLE PROTECTION INSTALLATION 17 3 3 1 9 9 15 4 11 8A 8A 12 5A 8A 12 SEE SEC. 7 12 SEE SEC.
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SECTION 1 BASE FIGURE 1-3. POTHOLE PROTECTION INSTALLATION ITEM # 1 2 3 4 5 5A 6 6A 7 7A 8 8A 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 101 102 to 120 121 122 to 131 132 3121232 PART NUMBER QTY.
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SECTION 1 BASE FIGURE 1-4.
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SECTION 1 BASE FIGURE 1-4. COVERS INSTALLATION ITEM # PART NUMBER QTY. DESCRIPTION 0274891 1001093808 0274889 0274890 Ref Ref Ref Ref Ref Ref COVER INSTALLATIONS FIXED STANDARD FIXED STANDARD (4-6Volt AGM Batteries) HINGED HINGED LOCKABLE Note: Replacement Decals Must be Ordered Separately - See Section 8.
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SECTION 1 BASE FIGURE 1-4. COVERS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 1 2902519 2902517 2902518 1-14 DESCRIPTION —————————— Covers Kit Options (Included Items 5 - 8): Fixed Standard & Fixed Standard 4-6Volt AGM Batteries Covers Hinged Covers Lockable Hinged Covers 15MVL 15MSP 20MVL 20MSP REV.
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SECTION 1 BASE FIGURE 1-4. COVERS INSTALLATION (CONTINUED) ITEM # 3121232 PART NUMBER QTY. DESCRIPTION 15MVL 15MSP 20MVL 20MSP REV.
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SECTION 1 BASE FIGURE 1-5.
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SECTION 1 BASE FIGURE 1-5. MAST AND BATTERY BOX INSTALLATION (2-12VOLT BATTERIES) ITEM # 1 2 3 4 5 6 7 8 9 10 3121232 PART NUMBER QTY. 0274870 0274869 0274887 0274886 Ref Ref Ref Ref Ref 0100011 0100019 0641407 0641609 0801541 0801543 0801544 0801545 3311601 4711600 4751400 4846445 Use 1001093858 AR AR 8 6 1 6 12 8 2 2 DESCRIPTION MAST SUPPORT INSTALLATION 15MVL/15MSP 20MVL/20MSP 15MVL/15MSP (No Lanyard Attach Point) 20MVL/20MSP (No Lanyard Attach Point) REV.
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SECTION 1 BASE FIGURE 1-6.
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SECTION 1 BASE FIGURE 1-6. MAST AND BATTERY BOX INSTALLATION (4-6VOLT BATTERIES) ITEM # 1 2 3 4 5 6 7 8 9 10 3121232 PART NUMBER QTY. 1001093804 1001093801 1001093806 1001093805 Ref Ref Ref Ref Ref 0100011 0641406 0641609 0801541 0801543 0801544 0801545 3311601 4711400 4711600 1001091663 1001091672 1001091676 AR 6 8 1 8 6 AR 2 1 1 DESCRIPTION MAST SUPPORT INSTALLATION 15MVL/15MSP 20MVL/20MSP 15MVL/15MSP (No Lanyard Attach Point) 20MVL/20MSP (No Lanyard Attach Point) REV.
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SECTION 1 BASE FIGURE 1-6. MAST AND BATTERY BOX INSTALLATION (4-6VOLT BATTERIES) ITEM # 1-20 PART NUMBER QTY. DESCRIPTION 15MVL 15MSP 20MVL 20MSP REV.
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SECTION 2 CONTROLS 3121232 15MVL 15MSP 20MVL 20MSP 2-1
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SECTION 2 CONTROLS FIGURE 2-1.
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SECTION 2 CONTROLS FIGURE 2-1. PUMP/MOTOR/GROUND CONTROL/HORN INSTALLATIONS ITEM # 1 2 3 4 to 9 10 11 PART NUMBER QTY.
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SECTION 2 CONTROLS FIGURE 2-1. PUMP/MOTOR/GROUND CONTROL/HORN INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY. Ref 301 302 303 304 2-4 0271981 0272329 Ref Ref 2940141 1 2 3911008 3911010 4751000 3311005 AR 2 DESCRIPTION PROGRAMMABLE SECURITY LOCK INSTALLATION (OPTIONAL) Hinged Cover (Shown) Fixed Cover (Not Shown - Located on Hood) REV.
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SECTION 2 CONTROLS FIGURE 2-1. PUMP/MOTOR/GROUND CONTROL/HORN INSTALLATIONS (CONTINUED) ITEM # 3121232 PART NUMBER QTY. DESCRIPTION 15MVL 15MSP 20MVL 20MSP REV.
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SECTION 2 CONTROLS FIGURE 2-2.
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SECTION 2 CONTROLS FIGURE 2-2. PUMP/MOTOR ASSEMBLY - FENNER (PRIOR TO SN 01300009712) ITEM # PART NUMBER QTY. DESCRIPTION REV. 3600326 Ref Ref PUMP/MOTOR/TANK ASSEMBLY Note: If you are replacing the complete pump/motor/tank assembly p/n 3600326 order p/n 3600463 for Service Replacement. Note: Original Equipment p/n 3600326 may have been replaced with Service Replacement p/n 3600463. Identify the nameplate before ordering parts.
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SECTION 2 CONTROLS 10 12 13 1B 1A 1 4 2 6 5 8 3 9 11 7 FIGURE 2-3.
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SECTION 2 CONTROLS FIGURE 2-3. PUMP/MOTOR ASSEMBLY - MONARCH (SN 01300009712 TO PRESENT) ITEM # 1 1A 1B 2 3 4 5 6 7 8 9 10 11 12 13 3121232 PART NUMBER QTY. 3600463 Ref 70001019 70003612 70003613 70001020 7026165 70001021 70001022 70001023 70001024 7026335 70001025 70001026 70001028 70001027 7026330 70002215 1 1 1 4 1 1 1 1 1 1 1 1 4 1 1 1 DESCRIPTION PUMP/MOTOR ASSEMBLY Note: Service Replacement for p/n 3600326. REV.
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SECTION 2 CONTROLS FIGURE 2-4. BATTERIES/CHARGER/SWITCHES INSTALLATION (2-12VOLT BATTERIES) 106 107 501 102 101 103 35 105 104 108 203 203 213 201 213 1 36 37 34 25 16 14 205 38 5 27 17 209 4 214 204 208 208 6 27 17 16 25 4 15 6 1 7 5 34 202 19 202 24 304 301 403 305 306 401 405 22 CE SPECS 404 2-10 18 402 406 COVER REF.
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SECTION 2 CONTROLS FIGURE 2-4. BATTERIES/CHARGER/SWITCHES INSTALLATION (2-12VOLT BATTERIES) ITEM # PART NUMBER 0274936 0274936 1001114754 1 2 to 3 4 5 0100035 Not Used 0362658 QTY. DESCRIPTION Ref NOTE: TO MODIFY MACHINE FROM (2) 12V BATTERIES TO (4) 6V BATTERIES, USE KIT P/N 1001103694.
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SECTION 2 CONTROLS FIGURE 2-4. BATTERIES/CHARGER/SWITCHES INSTALLATION (2-12VOLT BATTERIES) (CONTINUED) ITEM # PART NUMBER QTY. 103 3911020 3911024 4071058 4360515 4750800 4761000 3311001 2 2 1 1 2 2 2 0274875 Ref Ref 0274877 Ref 0274876 Ref 104 105 106 107 108 201 202 203 204 205 206 to 207 208 209 210 to 212 213 214 215 1 Use 1001104613 1001102932 1001136381 0610131 0641404 0641508 0903374 Not Used 3311405 3311505 Not Used 4711400 4711500 Not Used 305 306 2-12 REV.
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SECTION 2 CONTROLS FIGURE 2-4. BATTERIES/CHARGER/SWITCHES INSTALLATION (2-12VOLT BATTERIES) (CONTINUED) ITEM # 401 402 403 404 PART NUMBER QTY.
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SECTION 2 CONTROLS FIGURE 2-5. BATTERIES/CHARGER/SWITCHES INSTALLATION (4-6VOLT BATTERIES) 401 106 107 101 203 203 213 201 102 213 103 20 105 104 108 205 209 214 204 208 3 208 11 20 3 12 4 202 16 22 202 304 15 17 301 305 23 19 COVER REF.
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SECTION 2 CONTROLS FIGURE 2-5. BATTERIES/CHARGER/SWITCHES INSTALLATION (4-6VOLT BATTERIES) ITEM # 1 to 2 3 4 5 to 10 11 12 13 to14 15 16 17 18 19 20 21 22 23 101 102 103 104 105 106 107 108 PART NUMBER QTY.
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SECTION 2 CONTROLS FIGURE 2-5. BATTERIES/CHARGER/SWITCHES INSTALLATION (4-6VOLT BATTERIES) (CONTINUED) ITEM # PART NUMBER QTY. 208 209 210 to 212 213 214 215 3311405 3311505 Not Used 4711400 4711500 Not Used 2 2 AR 2 Ref 1001096871 1001096899 Ref Ref 3311001 3911016 4460802 4460803 See Note AR AR 1 AR 1 0 305 4761000 AR 401 Use 2915230 1 301 302 303 304 2-16 DESCRIPTION REV.
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SECTION 2 CONTROLS FIGURE 2-5. BATTERIES/CHARGER/SWITCHES INSTALLATION (4-6VOLT BATTERIES) (CONTINUED) ITEM # 3121232 PART NUMBER QTY. DESCRIPTION 15MVL 15MSP 20MVL 20MSP REV.
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SECTION 2 CONTROLS FIGURE 2-6.
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SECTION 2 CONTROLS FIGURE 2-6. PLATFORM CABLE AND CONTROLS INSTALLATION ITEM # PART NUMBER QTY.
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SECTION 2 CONTROLS FIGURE 2-6. PLATFORM CABLE AND CONTROLS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
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SECTION 2 CONTROLS FIGURE 2-6. PLATFORM CABLE AND CONTROLS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
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SECTION 2 CONTROLS FIGURE 2-6. PLATFORM CABLE AND CONTROLS INSTALLATION (CONTINUED) ITEM # PART NUMBER 212D 213 214 215 216 217 218 219 2-22 4460549 4460205 4461202 4461205 4461249 4461196 4461199 Not Required 0100011 QTY. DESCRIPTION 1 Plug, Male Options: 1001096767 Assembly 1001096119 Assembly 0275452 Assembly 0275453 Assembly 0275454 Assembly 0275216 Assembly 0275217 Assembly 1001096125 Assembly Compound, Locking Note: Items 214-219 CE Spec Only.
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SECTION 2 CONTROLS FIGURE 2-6. PLATFORM CABLE AND CONTROLS INSTALLATION (CONTINUED) ITEM # 3121232 PART NUMBER QTY. DESCRIPTION 15MVL 15MSP 20MVL 20MSP REV.
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SECTION 2 CONTROLS FIGURE 2-7.
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SECTION 2 CONTROLS FIGURE 2-7. PLATFORM CONTROL BOX ASSEMBLY ITEM # PART NUMBER QTY.
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SECTION 2 CONTROLS FIGURE 2-7. PLATFORM CONTROL BOX ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
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SECTION 3 MAST 3121232 15MVL 15MSP 20MVL 20MSP 3-1
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SECTION 3 MAST FIGURE 3-1.
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SECTION 3 MAST FIGURE 3-1. MAST ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 3121232 PART NUMBER QTY.
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SECTION 3 MAST FIGURE 3-1.
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SECTION 3 MAST FIGURE 3-1. MAST ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 77 78 79 4740414 4750800 6 8 AR 4 0 8 3 AR 1 0 1 80 81 82 4751800 Not Required 4761000 4761400 4845345 Not Required 83 4846481 0902423 1 0274940 0274941 101 102 103 104 105 106 107 108 109 110 111 201 202 203 204 205 206 207 208 209 210 211 3121232 1260368 Rev. 0100019 0561308 0561336 Use 1260368 3422338 3422720 3450202 3450304 3571101 4300129 4751500 AR 2 2 AR 2 4 8 2 1 2 2 1260371 Rev.
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SECTION 3 MAST FIGURE 3-1. MAST ASSEMBLY (CONTINUED) ITEM # 301 302 303 304 305 306 307 308 309 310 311 401 402 403 404 405 501 502 503 504 505 506 507 508 3-6 PART NUMBER QTY. 1260370 Rev.
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SECTION 4 PLATFORM 3121232 15MVL 15MSP 20MVL 20MSP 4-1
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SECTION 4 PLATFORM FIGURE 4-1.
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SECTION 4 PLATFORM FIGURE 4-1. PLATFORM WITH FRONT ENTRY SLIDE BAR & NO EXTENSION ITEM # QTY. DESCRIPTION Ref Note: Available on MVL Models with ANSI, CSA & CE Specs. 0274342 Ref Ref PLATFORM INSTALLATION - 22in x 25in (56cm x 63.5cm) Note: Replacement Decals Must be Ordered Separately - See Section 8.
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SECTION 4 PLATFORM FIGURE 4-2.
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SECTION 4 PLATFORM FIGURE 4-2. PLATFORM WITH FRONT ENTRY GULLWING GATE & NO EXTENSION ITEM # PART NUMBER 0271267 1 2 3 4 5 6 7 8 9 10 11 0258588 3510905 0641408 0860520 1060380 3311405 3380466 3422657 3820024 3820032 4711400 4846021 0258588 3510905 101 102 103 104 105 106 107 108 109 110 111 112 113 114 3121232 QTY. DESCRIPTION Ref Note: Platform available only on MVL Models on All Country Specs except CE Spec. No longer available for Australian Spec SN 0130015193 to Present.
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SECTION 4 PLATFORM FIGURE 4-2. PLATFORM WITH FRONT ENTRY GULLWING GATE & NO EXTENSION (CONTINUED) ITEM # PART NUMBER 115 116 117 118 119 120 121 122 123 124 4-6 4420039 1001099638 1703681 4160165 4751000 Not Used 3311005 3300356 4060803 3520060 0902877 QTY.
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SECTION 4 PLATFORM FIGURE 4-2. PLATFORM WITH FRONT ENTRY GULLWING GATE & NO EXTENSION (CONTINUED) ITEM # 3121232 PART NUMBER QTY. DESCRIPTION 15MVL 15MSP 20MVL 20MSP REV.
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SECTION 4 PLATFORM FIGURE 4-3.
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SECTION 4 PLATFORM FIGURE 4-3. PLATFORM WITH FRONT ENTRY SLIDE BAR & ROLLING EXTENSION ITEM # 1 2 3 4 5 6 7 8 9 10 11 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 3121232 PART NUMBER QTY. DESCRIPTION Ref Note: Available only on 15MSP, 15MVL & 20MSP Models with CE Specs. Also available on Australian Spec SN 0130015193 to Present. 0274343 Ref Ref PLATFORM INSTALLATION - 26in x 49in (66cm x 124.
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SECTION 4 PLATFORM FIGURE 4-3. PLATFORM WITH FRONT ENTRY SLIDE BAR & ROLLING EXTENSION (CONTINUED) ITEM # PART NUMBER QTY. 125 126 127 128 129 130 131 3900200 3900251 3900252 3900258 4060803 4280296 2 4 64 8 AR 131 132 133 134 135 136 137 138 139 140 141 201 4-10 10in/25cm AR 4420039 1001099638 4420039 4711400 4711500 4711600 4750800 4751000 4845614 4845657 4845810 4845811 1560019 6 AR 40 4 2 8 64 2 2 1 1 1ft./0.3m 0274607 Ref 1706493 1 12ft/3.7m DESCRIPTION REV.
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SECTION 4 PLATFORM FIGURE 4-3. PLATFORM WITH FRONT ENTRY SLIDE BAR & ROLLING EXTENSION (CONTINUED) ITEM # 3121232 PART NUMBER QTY. DESCRIPTION 15MVL 15MSP 20MVL 20MSP REV.
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SECTION 4 PLATFORM FIGURE 4-4.
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SECTION 4 PLATFORM FIGURE 4-4. PLATFORM WITH FRONT ENTRY GULLWING GATE & ROLLING EXTENSION ITEM # 1 2 3 4 5 6 7 8 9 10 11 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 3121232 PART NUMBER QTY. DESCRIPTION Ref Note: Available on All Models and All Country Specs except CE Spec. No longer available for Australian Spec SN 0130015193 to Present.
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SECTION 4 PLATFORM FIGURE 4-4. PLATFORM WITH FRONT ENTRY GULLWING GATE & ROLLING EXTENSION (CONTINUED) ITEM # PART NUMBER QTY. 125 126 127 0100011 Not Used AR Compound, Locking AR 4420039 1001099638 1703681 4160165 4711500 3520030 0720805 4750800 3310805 1380132 0641416 3570653 3570654 4845657 Not Used 3300356 Not Used 4280296 4060803 Not Used 3900251 0902877 11ft/3.
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SECTION 4 PLATFORM FIGURE 4-4. PLATFORM WITH FRONT ENTRY GULLWING GATE & ROLLING EXTENSION (CONTINUED) ITEM # 3121232 PART NUMBER QTY. DESCRIPTION 15MVL 15MSP 20MVL 20MSP REV.
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SECTION 4 PLATFORM FIGURE 4-5.
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SECTION 4 PLATFORM FIGURE 4-5. PLATFORM WITH FRONT ENTRY GATE & FIXED EXTENSION/FIXED SIDE RAILS ITEM # PART NUMBER QTY.
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SECTION 4 PLATFORM FIGURE 4-5. PLATFORM WITH FRONT ENTRY GATE & FIXED EXTENSION/FIXED SIDE RAILS (CONTINUED) ITEM # PART NUMBER QTY. 126 127 128 129 130 131 132 133 4711800 4711600 3900270 4846522 4846536 0100019 3080005 0721004 2 2 2 1 1 AR 1 1 4-18 DESCRIPTION REV.
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SECTION 4 PLATFORM FIGURE 4-5. PLATFORM WITH FRONT ENTRY GATE & FIXED EXTENSION/FIXED SIDE RAILS (CONTINUED) ITEM # 3121232 PART NUMBER QTY. DESCRIPTION 15MVL 15MSP 20MVL 20MSP REV.
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SECTION 4 PLATFORM FIGURE 4-6.
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SECTION 4 PLATFORM FIGURE 4-6. PLATFORM WITH FRONT ENTRY GATE & FIXED EXTENSION/FOLDING SIDE RAILS ITEM # PART NUMBER QTY. Ref 1 2 3 4 5 6 7 8 9 10 11 12 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 3121232 DESCRIPTION Note: Available on All Models & All Country Specs.
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SECTION 4 PLATFORM FIGURE 4-6. PLATFORM WITH FRONT ENTRY GATE & FIXED EXTENSION/FOLDING SIDE RAILS (CONTINUED) ITEM # PART NUMBER QTY. 126 127 128 129 130 131 132 4711800 4711600 3900270 4846522 4846536 3080005 0721004 2 2 2 1 1 1 1 Flatwasher 1/2in Narrow Flatwasher 3/8in Narrow Bolt, Shoulder 1/2in-16NC x 1/2in Gate Rail, Top Magnet, Gate Hold Bolt #10-24NC x 1/2in 0272524 Ref ENTRY GATE LOCK INSTALLATION 0641418 3311405 4751400 1 1 2 201 202 203 4-22 DESCRIPTION REV.
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SECTION 4 PLATFORM FIGURE 4-6. PLATFORM WITH FRONT ENTRY GATE & FIXED EXTENSION/FOLDING SIDE RAILS (CONTINUED) ITEM # 3121232 PART NUMBER QTY. DESCRIPTION 15MVL 15MSP 20MVL 20MSP REV.
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SECTION 4 PLATFORM FIGURE 4-7.
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SECTION 4 PLATFORM FIGURE 4-7. PLATFORM WITH FRONT & SIDE ENTRY GATES & FIXED EXTENSION/FOLDING SIDE RAILS ITEM # 1 2 3 4 5 6 7 8 9 10 11 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 3121232 PART NUMBER QTY. DESCRIPTION Ref Note: Available on MSP Models with ANSI Circuit City Specs Only. 0275181 Ref Ref PLATFORM INSTALLATION - 28in x 48in (71cm x 122cm) Note: Replacement Decals Must be Ordered Separately - See Section 8.
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SECTION 4 PLATFORM FIGURE 4-7. PLATFORM WITH FRONT & SIDE ENTRY GATES & FIXED EXTENSION/FOLDING SIDE RAILS (CONTINUED) ITEM # PART NUMBER QTY.
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SECTION 4 PLATFORM FIGURE 4-7. PLATFORM WITH FRONT & SIDE ENTRY GATES & FIXED EXTENSION/FOLDING SIDE RAILS (CONTINUED) ITEM # 3121232 PART NUMBER QTY. DESCRIPTION 15MVL 15MSP 20MVL 20MSP REV.
PAGE 86
SECTION 4 PLATFORM FIGURE 4-8.
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SECTION 4 PLATFORM FIGURE 4-8. PLATFORM WITH SIDE ENTRY GATE & FIXED MATERIAL TRAY (PRIOR TO SN 0130010824) ITEM # PART NUMBER QTY. Ref 0273053 0274275 1 2 3 4 5 6 7 8 9 10 101 102 103 104 105 106 107 108 109 110 111 112 113 114 0272716 0791620 3311608 0860520 3380466 Ref Ref Ref Ref 1 6 6 1 1 2 Note: Available on 20MVL Models with ANSI & CE Specs Only. PLATFORM INSTALLATION - 27in x 23in (69cm x 59cm) ANSI Spec CE Spec Note: Replacement Decals Must be Ordered Separately - See Section 8.
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SECTION 4 PLATFORM FIGURE 4-8. PLATFORM WITH SIDE ENTRY GATE & FIXED MATERIAL TRAY (PRIOR TO SN 0130010824) (CONTINUED) ITEM # PART NUMBER 116 117 4-30 QTY. 4 4220225 4220309 2080043 8 DESCRIPTION REV.
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SECTION 4 PLATFORM FIGURE 4-8. PLATFORM WITH SIDE ENTRY GATE & FIXED MATERIAL TRAY (PRIOR TO SN 0130010824) (CONTINUED) ITEM # 3121232 PART NUMBER QTY. DESCRIPTION 15MVL 15MSP 20MVL 20MSP REV.
PAGE 90
SECTION 4 PLATFORM FIGURE 4-9.
PAGE 91
SECTION 4 PLATFORM FIGURE 4-9. PLATFORM WITH SIDE ENTRY GATE & FOLDING MATERIAL TRAY (SN 0130010824 TO PRESENT) ITEM # PART NUMBER QTY.
PAGE 92
SECTION 4 PLATFORM FIGURE 4-10.
PAGE 93
SECTION 4 PLATFORM FIGURE 4-10. PLATFORM WITH SIDE ENTRY GATE & FOLD-DOWN MATERIAL TRAY ITEM # PART NUMBER QTY. DESCRIPTION 0275178 1001101479 1001100778 3510906 Ref Ref Ref Ref Ref PLATFORM INSTALLATION OPTIONS: ANSI & CSA Spec - 27in x 23in (68.6cm x 58.5cm) CE Spec - 27in x 23in (68.6cm x 58.5cm) Australian Spec - 27in x 23in (68.6cm x 58.5cm) SPARE platform Assembly - 27in x 23in (68.6cm x 58.5cm) (Includes Items 4, 5 & 8) Note: Replacement Decals Must be Ordered Separately - See Section 8.
PAGE 94
SECTION 4 PLATFORM FIGURE 4-10. PLATFORM WITH SIDE ENTRY GATE & FOLD-DOWN MATERIAL TRAY (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 95
SECTION 4 PLATFORM FIGURE 4-10. PLATFORM WITH SIDE ENTRY GATE & FOLD-DOWN MATERIAL TRAY (CONTINUED) ITEM # 3121232 PART NUMBER QTY. DESCRIPTION 15MVL 15MSP 20MVL 20MSP REV.
PAGE 96
SECTION 4 PLATFORM FIGURE 4-11.
PAGE 97
SECTION 4 PLATFORM FIGURE 4-11. OBSTRUCTION SENSOR INSTALLATION (MSP ONLY) (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 101 102 103 104 105 PART NUMBER QTY.
PAGE 98
SECTION 4 PLATFORM FIGURE 4-12.
PAGE 99
SECTION 4 PLATFORM FIGURE 4-12. PLATFORM BUMPERS INSTALLATION ITEM # 1 2 3 4 to 5 6 7 8 9 10 3121232 PART NUMBER QTY. DESCRIPTION 0275366 Ref 0100011 Not Used 0641416 Not Used 0940106 0940107 Not Used 3311401 4711400 AR Compound, Locking 10 Bolt, 1/4in-20 x 2in 2 2 Bumper, Platform Side Bumper, Platform Front 10 20 Nut 1/4in-20NC Flatwasher 1/4in Narrow BUMPERS INSTALLATION 15MVL 15MSP 20MVL 20MSP REV.
PAGE 100
SECTION 4 PLATFORM FIGURE 4-12. PLATFORM BUMPERS INSTALLATION (CONTINUED) ITEM # 4-42 PART NUMBER QTY. DESCRIPTION 15MVL 15MSP 20MVL 20MSP REV.
PAGE 101
SECTION 5 CYLINDER 3121232 15MVL 15MSP 20MVL 20MSP 5-1
PAGE 102
SECTION 5 CYLINDER FIGURE 5-1.
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SECTION 5 CYLINDER FIGURE 5-1. LIFT CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 100 3121232 PART NUMBER QTY.
PAGE 104
SECTION 5 CYLINDER FIGURE 5-1. LIFT CYLINDER ASSEMBLY (CONTINUED) ITEM # 5-4 PART NUMBER QTY. DESCRIPTION 15MVL 15MSP 20MVL 20MSP REV.
PAGE 105
SECTION 6 HYDRAULIC 3121232 15MVL 15MSP 20MVL 20MSP 6-1
PAGE 106
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM LIFT CYLINDER REF. PUMP REF.
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SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM ITEM # 1 to 3 4 5 6 7 8 9 101 102 103 PART NUMBER QTY. 0274873 Ref Not Used 2110606 2120183 2150606 2221123 2754652 2754653 3 1 3 1 1 1 1684483 1684486 Ref Ref Ref 2221173 8770016 2220591 2 1 1 3121232 1 HYDRAULIC COMPONENTS REV.
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SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM (CONTINUED) ITEM # 6-4 PART NUMBER QTY. DESCRIPTION 15MVL 15MSP 20MVL 20MSP REV.
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SECTION 7 ELECTRICAL 3121232 15MVL 15MSP 20MVL 20MSP 7-1
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SECTION 7 ELECTRICAL FIGURE 7-1.
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SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION ITEM # PART NUMBER QTY.
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SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
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SECTION 7 ELECTRICAL FIGURE 7-1.
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SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED) ITEM # 301 301A 301B 301C 301D 301E 301F 301G 301H 301J 301K 302 302A 303 to 305 306 306A 307 to 314 315 315A 315B 315C PART NUMBER QTY.
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SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
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SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 405A (cont’d) 4461198 1 4461201 See Note 1 0 405B 405C 405D AR 1060948 1001096449 4460023 4460549 4460205 4461202 4461205 4461249 4461196 4461199 See Note 405E 4460566 405F 405G 405H 405J 405K 1001096421 0861880 1060908 2400093 1001097150 1 AR 1 1 1 1 1 1 1 0 1 Ref 1 1 4.5ft/1.
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SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
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SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL COMPONENTS INSTALLATION (CONTINUED) ITEM # 7-10 PART NUMBER QTY. DESCRIPTION 15MVL 15MSP 20MVL 20MSP REV.
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SECTION 8 DECALS 3121232 15MVL 15MSP 20MVL 20MSP 8-1
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SECTION 8 DECALS 5 102 CE SPEC 2 14 8-2 15MVL 15MSP 20MVL 20MSP 3 106 ANSI SPEC 111 7 MSP MODELS ONLY 110 8 11 101 15 104 9 1 11 4 109 MSP MODELS ONLY 12 103 105 107 108 10 8 6 106 FIGURE 8-1.
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SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (PRIOR TO SN 01300138832) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NUMBER QTY.
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SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (PRIOR TO SN 01300138832) (CONTINUED) ITEM # PART NUMBER QTY.
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SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (PRIOR TO SN 01300138832) (CONTINUED) ITEM # PART NUMBER 106 (cont’d) 1706364 1706362 1706365 QTY.
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SECTION 8 DECALS 5 102 CE SPEC 2 14 8-6 15MVL 15MSP 20MVL 20MSP 3 106 ANSI SPEC 111 7 202 8 11 101 15 104 1 109 9 201 11 4 12 103 105 107 108 10 8 6 106 FIGURE 8-2.
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SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (SN 01300138832 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 PART NUMBER QTY. 0275109 0275107 0275110 0275108 Ref Ref Ref Ref Ref 1700584 1701504 1701509 See Note 1703072 1703681 1703687 1703814 1703817 1705016 1705059 1706745 1706744 1706747 1706746 Not Used 1706764 4420051 Not Required 0275171 0275173 0275175 0275172 0275176 0275174 0275159 0275161 0275163 0275160 0275164 0275162 101 COMMON DECAL INSTALLATION 15MSP 15MVL 20MSP 20MVL REV.
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SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (SN 01300138832 TO PRESENT) (CONTINUED) ITEM # PART NUMBER 101 (cont’d) 1703751 1703685 102 3251813 Not Required 103 QTY.
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SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (SN 01300138832 TO PRESENT) (CONTINUED) ITEM # 201 202 3121232 PART NUMBER QTY. 0275179 0275180 Ref Ref Ref 1704469 1704366 DESCRIPTION DECAL INSTALLATION Platform Folding Siderails Platform Fixed Siderails REV.
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SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (SN 01300138832 TO PRESENT) (CONTINUED) ITEM # 8-10 PART NUMBER QTY. DESCRIPTION 15MVL 15MSP 20MVL 20MSP REV.
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SECTION 9 RECOMMENDED SERVICE PARTS STOCK MVL & MSP SERIES The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number Description Qty.
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SECTION 9 RECOMMENDED SERVICE PARTS STOCK MVL & MSP SERIES The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number 9-2 Description 15MVL 15MSP 20MVL 20MSP Qty.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY. DESCRIPTION REV.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 10-2 PART NUMBER QTY.
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SECTION 11 PART NUMBER INDEX Part Number Page 0060087 ......................... 3-3 0060089 ....................... 1-11 0100011 1-3, 1-4, 1-11, 1-17, 1-19, 2-3, 2-19, 2-22, 2-25, 3-3, 4-9, 4-14, 4-17, 4-21, 4-26, 4-29, 4-33, 4-35, 4-41 0100019 1-17, 3-5, 3-6, 4-18 0100035 1-11, 2-11, 2-20, 439 0100048 ....................... 10-2 0100051 ......................... 7-4 0100062 .................. 3-5, 3-6 0120006 ....................... 1-13 0140022 ......................... 2-3 0140033 ...................
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SECTION 11 Part Number 1001096117 1001096118 1001096119 1001096120 1001096121 1001096122 1001096123 1001096124 1001096125 1001096421 1001096449 1001096612 1001096767 1001096871 1001096872 1001096873 1001096874 1001096875 1001096876 1001096898 1001096899 1001097150 1001097426 1001097846 1001097847 1001097982 1001098018 1001098019 1001098192 1001098193 1001098195 1001099638 1001100141 1001100142 1001100634 1001100778 1001100779 1001100780 1001100816 1001100840 1001101478 1001101479 1001101529 1001102559 100
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SECTION 11 Part Number 1706365 1706366 1706367 1706368 1706369 1706370 1706493 1706744 1706745 1706746 1706747 1706764 1707137 2020005 2080040 Page ......................... 8-5 ......................... 8-5 ......................... 8-5 ......................... 8-5 ......................... 8-5 ......................... 8-5 ................ 4-3, 4-10 .................. 8-3, 8-7 .................. 8-3, 8-7 .................. 8-3, 8-7 .................. 8-3, 8-7 .................. 8-3, 8-7 ..............
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SECTION 11 Part Number 4060960 4060961 4061034 4070860 4070861 4070862 4070970 4070971 4070988 4070989 4070990 4071032 4071058 4071077 4071078 4071092 4071095 4160124 4160130 4160160 4160165 4160222 4160223 4220225 4220233 4220234 4220285 4220309 4240032 4240033 4240147 4240177 4280296 4300111 4300129 4360467 4360514 4360515 4360517 4360562 4360567 4360581 4360633 4360702 4420039 4420051 4460023 4460125 4460205 4460226 4460227 4460267 4460320 4460321 4460326 11-4 PART NUMBER INDEX Page ................
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SECTION 11 Part Number 7002847 7002848 7013701 7013708 7013713 7013715 7013716 7013717 7013720 7013722 7013723 7013727 7013728 7013743 7013766 7013770 7013779 7013792 7013793 7016319 7016618 7016710 7016712 7016713 7016714 7016717 7016718 7016719 7016721 7016722 7016724 7016735 7020093 7022210 7022211 7022212 7022920 7023391 7023392 7023394 7023395 7023492 7023498 7023499 7024302 7024361 7024407 7024428 7024430 7024460 7024480 7024591 7024592 7024747 7024748 7024756 7024758 7026165 7026195 3121232 Page
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SECTION 11 Part Number 11-6 PART NUMBER INDEX Page Part Number Page Part Number 15MVL 15MSP 20MVL 20MSP Page Part Number Page 3121232
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3121232 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.