Illustrated Parts Manual Models 1200SJP 1350SJP 3121208 January 14, 2014
REVISION LOG NOTE: 1200SJP /1350SJP Global Illustrated Parts Manual P/N 3121208 replaces both ANSI Illustrated Parts Manual P/N 3121143 and CE Illustrated Parts Manual P/N 3121845. Use P/N 3121208 as a replacement as it includes all past history.
REVISION LOG July 10, 2013 - Revised Manual (Edited to B/M 0010582 Revision C) October 7, 2013 - Revised Manual (Edited to B/M 0010582 Revision C) January 14, 2014 - Revised Manual (Edited to B/M 0010582 Revision AF & 1001160100 Revision D) B 1200SJP 1350SJP 3121208
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 1-9 1-10 1-11 1-12 1-13 1-14 AXLE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . STEER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TIRE AND WHEEL DRIVE INSTALLATION . . .
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 3 - BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1 3-1 3-2 3-3 3-4 3-5 3-6 BOOM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 BOOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4 ACTUATOR ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . .
TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1 8-1 8-2 8-3 8-4 8-5 8-6 DECAL INSTALLATION (ANSI SPEC) (PRIOR TO SN 0300089981) . . . . . . . . . . . . . . DECAL INSTALLATION (ANSI SPEC) (SN 0300089981 TO PRESENT) . . . . . . . . . . . DECAL INSTALLATION (ANSI EXPORT SPECS) (PRIOR TO SN 0300089981) . . . . . DECAL INSTALLATION (ANSI EXPORT SPECS) (SN 0300089981 TO PRESENT). . .
TABLE OF CONTENTS FIGURE NO. iv TITLE 1200SJP 1350SJP PAGE NO.
SECTION 1 FRAME 3121208 1200SJP 1350SJP 1-1
SECTION 1 FRAME FIGURE 1-1.
SECTION 1 FRAME FIGURE 1-1. AXLE INSTALLATIONS ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-1. AXLE INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-1. AXLE INSTALLATIONS (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 1 FRAME FIGURE 1-2.
SECTION 1 FRAME FIGURE 1-2. STEER INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-2. STEER INSTALLATION (CONTINUED) 1-8 ITEM # PART NUMBER QTY. 39 40 41 42 43 44 45 0741606 1120549 1120550 3960551 3960552 0080277 4750800 8 4 4 4 4 4 8 DESCRIPTION REV.
SECTION 1 FRAME FIGURE 1-2. STEER INSTALLATION (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 1 FRAME 152 131 102 1 3 4 SPINDLE REF. 301 302 151 131 101 204 203 201 RH 202 LH FIGURE 1-3.
SECTION 1 FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION ITEM # PART NUMBER 0271522 0275685 1001104324 1 2 3 4 QTY.
SECTION 1 FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 152 3160339 4 Drive Motor Assembly (See DRIVE MOTOR ASSEMBLY for Breakdown) 0271852 1001115961 Ref Ref Ref Ref 64 64 TIRE AND WHEEL INSTALLATIONS Foam-Filled Tires Solid Tires Note: Assemblies may require ballast/foam filling to manufacturer’s specifications prior to installing on a machine. Refer to Operation & Safety or Service & Maintenance Manuals.
SECTION 1 FRAME FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
252 251 1-14 77 252A 252B 252C 252D 252E 252F 78 120 76 75 87 67 65 63 77 75 69 74 60 76 20 23 12 77 78 61 19 4 75 73 64 72 68 62 27 28 66 3 24 1 7 30 11 15 41 2 33 5 1200SJP 1350SJP 8 21 22 16 42 47 55 43 44 53 54 9 10 52 51 17 14 45 48 46 50 40 13 SECTION 1 FRAME FIGURE 1-4.
SECTION 1 FRAME FIGURE 1-4. DRIVE HUB ASSEMBLY (PRIOR TO SN 0300079596) ITEM # PART NUMBER QTY. DESCRIPTION REV. 2780248 Ref Ref DRIVE HUB ASSEMBLY Note: Original Equipment p/n 2780248 hub may have been replaced with Service Replacement p/n 2780283. - See DRIVE HUB AND MOTOR ASSEMBLY for Breakdown. Refer to tag on hub for identification before ordering parts. Note: Unless there is capability to torque shaft (item 4) to 626 ft/lbs. (850Nm) Repair beyond this level is NOT advised.
SECTION 1 FRAME FIGURE 1-4. DRIVE HUB ASSEMBLY (PRIOR TO SN 0300079596) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-4. DRIVE HUB ASSEMBLY (PRIOR TO SN 0300079596) (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 1 FRAME 20 8 38 37 51 24 30 VIEW A-B VIEW C-D 25 29 15 17 7 5 1 13 39 3 35 2 23 22 36 9 12 21 6 33 27 16 FIGURE 1-5.
SECTION 1 FRAME FIGURE 1-5. DRIVE MOTOR ASSEMBLY (PRIOR TO SN 0300079596) ITEM # PART NUMBER QTY.
100 99 100A 100B 100C 100D 100E 100F 78 79 1-20 70 78 76 89 77 76 88 68 66 61 64 75 21 24 13 20 65 5 69 63 78 79 62 77 76 74 73 28 29 67 4 25 1 8 31 2 12 16 42 3 34 9 6 14 1200SJP 1350SJP 23 22 17 43 48 56 44 54 52 10 55 45 53 11 18 15 46 49 47 51 41 SECTION 1 FRAME FIGURE 1-6.
94 3121208 B B 93 A A 95 138 1200SJP 1350SJP 130 124 151 96 137 92 108 120 115 VIEW A-A VIEW B-B 125 129 117 107 105 101 103 112 133 116 102 122 109 121 106 127 113 135 123 136 139 SECTION 1 FRAME 1-21
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 TO SN 0300083552) ITEM # PART NUMBER QTY. DESCRIPTION REV. 2780279 Ref Ref DRIVE HUB AND MOTOR ASSEMBLY Note: For Machines Built SN 0300079596 to SN 0300083552, Original Equipment p/n 2780279 may have been replaced with Service Replacement p/n 2780284 - See DRIVE HUB AND MOTOR ASSEMBLY for Breakdown. Refer to tag on hub for identification before ordering parts.
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 TO SN 0300083552) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 TO SN 0300083552) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-6. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300079596 TO SN 0300083552) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
100 1-26 77 99 100A 100B 100C 78 77 75 76 1200SJP 1350SJP 20 67 65 74 75 89 69 87 60 12 23 30 4 77 78 61 75 19 76 72 91 1 11 15 73 7 62 17 2 66 3 10 14 16 5 22 21 8 44 55 43 9 52 53 51 54 47 42 45 41 48 46 33 40 50 13 SECTION 1 FRAME FIGURE 1-7.
94 3121208 B B A 93 A 95 138 124 151 96 137 92 130 108 120 115 VIEW A-A VIEW B-B 125 129 117 107 105 101 103 112 133 116 102 122 109 121 106 127 113 135 123 136 139 SECTION 1 FRAME 1200SJP 1350SJP 1-27
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300083552 TO SN 0300100131) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 to 29 30 31 to 32 33 34 to 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 1-28 PART NUMBER QTY. DESCRIPTION REV. 2780284 Ref Ref DRIVE HUB AND MOTOR ASSEMBLY Note: Unless there is capability to torque shaft (item 4) to 626 ft/lbs. (850Nm) Repair beyond this level is NOT advised.
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300083552 TO SN 0300100131) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300083552 TO SN 0300100131) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-7. DRIVE HUB AND MOTOR ASSEMBLY (SN 0300083552 TO SN 0300100131) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 1 FRAME FIGURE 1-8.
SECTION 1 FRAME FIGURE 1-8. DRIVE HUB ASSEMBLY - BONFIGLIOLI (SN 0300100131 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 PART NUMBER QTY. DESCRIPTION Use 1001093243 1001093243 Ref Ref Ref Ref DRIVE HUB ASSEMBLY WITH FITTINGS & HARDWARE SN 0300100131 to SN 0300130180 (was p/n 2780290) SN 0300130180 to Present Note: Various brands used on Machines Built SN 0300100131 to Present. Identify brand before ordering replacement parts.
SECTION 1 FRAME FIGURE 1-8. DRIVE HUB ASSEMBLY - BONFIGLIOLI (SN 0300100131 TO PRESENT) ITEM # PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-8. DRIVE HUB ASSEMBLY - BONFIGLIOLI (SN 0300100131 TO PRESENT) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 1 FRAME FIGURE 1-9.
SECTION 1 FRAME FIGURE 1-9. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (SN 0300100131 TO PRESENT) ITEM # PART NUMBER QTY. DESCRIPTION REV. 1001104325 Ref Ref DRIVE HUB ASSEMBLY WITH FITTINGS & HARDWARE Note: Various brands used on Machines Built SN 0300100131 to Present. Identify brand before ordering replacement parts.
SECTION 1 FRAME FIGURE 1-9. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (SN 0300100131 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. 43 44 45 46 47 48 49 50 51 52 53 54 to 100 101 102 103 104 105 106 107 108 109 110 See Note Use 70002247 70002057 Use 70002247 Use 70002247 See Note Use 70002247 Use 70002247 70002248 70002247 70002249 Not Used 0761214 2110404 2110808 2110812 2130406 2130812 Not Used 5241200 0100011 3790158 1 1 3 1 1 1 1 2 1 1 1 1-38 2 1 1 1 1 1 2 AR 1 DESCRIPTION REV.
SECTION 1 FRAME FIGURE 1-9. DRIVE HUB ASSEMBLY - REGGIANA RIDUTTORI (SN 0300100131 TO PRESENT) (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 1 FRAME FIGURE 1-10.
SECTION 1 FRAME FIGURE 1-10. DRIVE MOTOR ASSEMBLY (SN 0300100131 TO PRESENT) ITEM # PART NUMBER QTY.
1-42 104 203 218 110 111 1200SJP 1350SJP E 20 23 212 221 214 217 220 204 201 214 202 211 111 101 110 22 21 16 1 2 302 303 C 102 204 304 5 B 305 14 17 A 209 108 302 303 A 204 102 14 206 105 102 204 210 109 306 306 301 301 204 201 207 106 OR 23 204 103 222 219 216 1 2 16 304 301 305 8 11 9 207 106 204 103 E 18 18 F 1 6 1 6 1 6 C 209 108 18 102 204 204 223 32 F B 34 23 31 206 105 D 102 204 15 23 33 21 D 27 107 208 204 102 30 1
SECTION 1 FRAME FIGURE 1-11. FRAME VALVES AND COVERS INSTALLATION ITEM # 1 2 3 to 4 5 6 7 8 9 10 11 12 to 13 14 PART NUMBER QTY. 0271802 Ref 0100011 0641504 Not Used 0641608 0641808 Not Used 3311605 3841340 Not Used 4060808 Not Used AR 8 Compound, Locking Bolt 5/16in-18NC x 1/2in 12 4 Bolt 3/8in-16NC x 1in Bolt 1/2in-13NC x 1in 4 2 Locknut 3/8in-16NC Loop, Hose 124in/3.
SECTION 1 FRAME FIGURE 1-11. FRAME VALVES AND COVERS INSTALLATION (CONTINUED) ITEM # 101 102 103 104 105 106 107 108 109 110 111 PART NUMBER QTY.
SECTION 1 FRAME FIGURE 1-11. FRAME VALVES AND COVERS INSTALLATION (CONTINUED) ITEM # 301 302 303 304 305 306 3121208 PART NUMBER QTY. Use 4641268 4641268 Ref Ref Ref 7026028 7011346 7024927 7012773 7018991 Use 70001976 7012773 7018991 70001939 2221086 2110606 2130810 12 12 4 4 8 2 2 4 1 6 8 2 DESCRIPTION REV.
SECTION 1 FRAME FIGURE 1-12.
SECTION 1 FRAME FIGURE 1-12. TRACTION VALVE ASSEMBLY (PRIOR TO SN 0300072337) ITEM # 1 2 3 4 5 6 7 8 3121208 PART NUMBER QTY. 4641224 4641269 Ref Ref Ref Ref Not Used 7026025 70002519 7026026 70002519 7026027 7011346 7018900 7024570 70001930 7024571 7011355 2900770 7026012 7011346 2 2 1 1 1 1 2 3 3 3 3 3 4 4 DESCRIPTION REV.
SECTION 1 FRAME FIGURE 1-13.
SECTION 1 FRAME FIGURE 1-13. TRACTION VALVE ASSEMBLY (SN 0300072337 TO SN 0300100131) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 3121208 PART NUMBER QTY. 4641269 Ref Not Used 7026025 70002519 7026026 70002519 7026027 7011346 7018900 7024570 70001930 7024571 7011355 2900770 7026012 7011346 2111012 2151012 2110810 2110406 2180831 2221086 2220883 7024932 2 2 1 1 1 1 2 3 3 3 3 3 4 4 2 2 9 1 1 1 1 1 DESCRIPTION TRACTION VALVE ASSEMBLY REV.
SECTION 1 FRAME FIGURE 1-14.
SECTION 1 FRAME FIGURE 1-14. TRACTION VALVE ASSEMBLY (SN 0300100131 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 3121208 PART NUMBER QTY. 4641454 Ref 7012941 7010543 7012944 70000801 7012998 70000802 7012942 70000803 70000804 70000805 70000806 7017405 7012955 7012967 2111012 2151012 2110810 2110406 2221086 2220883 3 3 2 1 1 1 1 1 1 1 2 2 4 4 2 2 13 3 1 1 DESCRIPTION TRACTION VALVE ASSEMBLY REV.
SECTION 1 FRAME FIGURE 1-14. TRACTION VALVE ASSEMBLY (SN 0300100131 TO PRESENT) (CONTINUED) ITEM # 1-52 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 2 TURNTABLE 3121208 1200SJP 1350SJP 2-1
SECTION 2 TURNTABLE FIGURE 2-1.
SECTION 2 TURNTABLE FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS ITEM # 1 2 3 4 5 6 7 8 to12 13 14 to 15 16 17 18 to 22 23 24 25 26 27 28 29 101 102 103 104 105 106 107 108 109 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS (CONTINUED) ITEM # PART NUMBER 110 QTY. DESCRIPTION 1 Auxiliary Pump Assembly Options: Prior to SN 0300103856 (Original Equipment was p/n 3600342 - see items 201-205 for breakdown.
SECTION 2 TURNTABLE FIGURE 2-1. VALVE, BATTERY, HORN & AUXILIARY PUMP INSTALLATIONS (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 2 TURNTABLE FIGURE 2-2.
SECTION 2 TURNTABLE FIGURE 2-2. MAIN VALVE ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 to 11 12 13 14 15 16 17 18 19 20 21 3121208 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-2. MAIN VALVE ASSEMBLY (CONTINUED) ITEM # 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 2-8 PART NUMBER QTY. DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-2. MAIN VALVE ASSEMBLY (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 2 TURNTABLE FIGURE 2-3.
SECTION 2 TURNTABLE FIGURE 2-3. TURNTABLE SWING DRIVE AND BEARING INSTALLATION ITEM # 1 2 3 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-4.
SECTION 2 TURNTABLE 22 220 101 121 208 213 214 102 104 207 105 151 251 252 253 254 255 217 218 103 106 104 209 107 215 104 216 108 201 104 206 109 203 110 10 104 206 112 203 29 113 115 204 26 28 222 223 32 114 116 117 118 29 21 28 219 221 202 34 36 33 119 120 212 210 211 3121208 1200SJP 1350SJP 35 31 205 2-13
SECTION 2 TURNTABLE FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY (CONTINUED) ITEM # PART NUMBER 26 27 28 29 30 31 32 33 34 35 36 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 to 150 151 3121208 QTY.
SECTION 2 TURNTABLE FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-4. SWING MOTOR/HUB ASSEMBLY (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
2-18 1200SJP 1350SJP 1 12 146 132 146 177 110 163 120 401 5 41 402 164 30 148 133 105 119 142 102 152 34 135 316 341 121 102 145 193 180 102 151 116 162 340 342 182 161 183 191 101 189 151 102 159 145 114 102 35 190 102 192 25 157 147 112 129 156 177 177 145 168 153 177 111 102 175 115 102 145 131 109 173 148 133 192 409 186 176 121 144 202 47 174 154 169 102 197 323 326 187 158 154 170 147 113 144 117 102 141 102 172 102 200 195 154
3121208 301 311 312 313 335 301 311 313 330 336 337 333 301 310 319 301 307 314 407 328 404 1200SJP 1350SJP 32 5 25 41 31 25 37 41 302 327 27 181 45 26 1 3 42 301 303 315 301 301 319 334 318 321 26 42 1 9 36 29 402 2 53 325 301 304 316 322 19 2 50 2 15 15 179 122 138 137 143 143 130 130 106 106 301 308 317 301 305 314 324 332 301 309 320 329 338 301 306 314 324 51D 1 14 44 42 10 22 15 2 15 21 2 403 11 52 51A 51B 406 301 315 303 321 23 54 56 62 24 1 6 16 17 5
SECTION 2 TURNTABLE FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION ITEM # PART NUMBER 1001120526 1001120527 1001117499 1001120528 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 0100011 0100079 0641606 0641506 0641509 0641511 0641605 0641608 0641610 0641611 0641612 0641808 0642010 0700808 0761210 1320022 1320187 1320190 1671121 2180348 2200222 2220313 2221176 2750532 2820170 3311505 3311605 QTY.
SECTION 2 TURNTABLE FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION (CONTINUED) ITEM # 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 2-22 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 409 410 7026833 7026804 1 1 411 7026805 1 2-26 DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-5. CATERPILLAR DIESEL ENGINE INSTALLATION (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
2-28 1200SJP 1350SJP 32 34 28 27 31 33 28 34 29 27 34 28 30 19 41 40 12 13 9 10 8 7 7 2 2 48 18 1 4 1 16 15 11 7 2 38 27 28 34 TANK REF. 20 24 23 22 204 304 37 27 28 34 216 316 135 14C BATTERY REF. 124 206 306 26 14A 202 302 14B 211 311 214 314 215 315 217 317 203 201 207 303 301 307 124 134 205 305 14A ITEM (14) INCLUDES 14A THRU 14E 39 34 28 6 35 36 17 34 28 27 SECTION 2 TURNTABLE FIGURE 2-6.
3121208 1200SJP 1350SJP 146 168 109 147 170 169 188 103 174 109 197 103 112 174 198 103 139 112 174 139A 178 116 169 139B 118 109 146 168 141 113 114 170 147 140 169 153 106 149 171 144 162 122 190 109 146 168 150 103 117 162 184 106 163 164 125 103 175 168 173 189 103 117 133 182 136 209 309 155 152 131 171 151 158 177 146 168 109 123 166 111 147 169 181 318 172 144 126 109 103 SAUER PUMP COMPONENTS 139D 123 196 139C 111 147 103 169 112 117 174 194 138
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION ITEM # PART NUMBER 0271650 0273858 0273857 0274575 0274576 0275880 2-30 QTY.
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION ITEM # PART NUMBER 102 QTY.
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION ITEM # PART NUMBER 131 (cont’d) 2000340 1001098601 2060025 2220451 2720058 132 133 134 QTY. 1 1 AR 18ft/5.5m 34ft/10.3m 135 136 137 138 139 139A 2720271 2720500 2720488 2750532 2902065 Use 2902065 18ft/5.
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION ITEM # 301 302 303 304 305 306 307 308 309 310 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION ITEM # PART NUMBER 315 316 317 318 319 to 320 321 322 323 324 325 326 1 7020461 7027790 7024565 7020458 7027792 7027276 7020459 Not Used 7024579 7027236 7027239 7027240 Not Used 1600443 7027796 327 See Note 70002718 2-38 QTY. DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-6. DEUTZ BF4M2011 TIER I, TIER II & TD2011TIER III ENGINE INSTALLATION ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
2-40 1200SJP 1350SJP 29 38 24 6 28 42 38 27 38 24 34 2 24 43 39 1 20 19 12 12 2 2 16 8 1 33 23 22 23E 17 12 2 23D 9 38 32 24 6 TANK REF. 21 14 13 6 216 38 31 24 6 204 23C 123 133 203 BATTERY REF. 123 206 207 205 36 23A 201 202 217 23B 215 214 211 23A ITEM (23) INCLUDES 23A THRU 23E 38 24 4 10 25 353 30 40 38 24 5 SECTION 2 TURNTABLE FIGURE 2-7.
3121208 1200SJP 1350SJP 145 169 110 146 171 170 189 102 177 110 187 102 114 177 188 102 137 114 177 137A 148 117 102 170 137B 119 110 145 169 140 115 116 171 146 139 170 151 106 147 143 173 164 121 159 110 145 169 149 102 118 164 230 107 167 125 144 168 218 174 143 126 110 102 SAUER PUMP 137D COMPONENTS 113 186 137C 122 146 102 170 114 102 177 118 182 136 190 OR 156 REXROTH PUMP COMPONENTS 179 106 173 154 158 135 229 102 109 169 176 183 102 118 131 132 155
SECTION 2 TURNTABLE FIGURE 2-7. DEUTZ TD2011 TIER IVI-FLEX & TIER IVI-PRE ENGINE INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 2-42 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-7. DEUTZ TD2011 TIER IVI-FLEX & TIER IVI-PRE ENGINE INSTALLATION ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-7. DEUTZ TD2011 TIER IVI-FLEX & TIER IVI-PRE ENGINE INSTALLATION ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-7. DEUTZ TD2011 TIER IVI-FLEX & TIER IVI-PRE ENGINE INSTALLATION ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-7. DEUTZ TD2011 TIER IVI-FLEX & TIER IVI-PRE ENGINE INSTALLATION ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-7. DEUTZ TD2011 TIER IVI-FLEX & TIER IVI-PRE ENGINE INSTALLATION ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-7. DEUTZ TD2011 TIER IVI-FLEX & TIER IVI-PRE ENGINE INSTALLATION ITEM # PART NUMBER QTY. 222 7027240 70001857 70001135 70002675 1 1 1 2 70002676 Not Used 1 223 224 1 7027795 1600443 7027796 225 70000068 70002677 226 227 228 229 230 231 301 to 352 353 2-48 1 AR 1 1 1 70002415 70002416 70002417 70001871 70001125 70001126 70000345 70001847 70001124 70000068 70004268 70004269 70002718 4 1 1 4 1 1 1 1 1 1 1283409 Ref Not Used 1001143852 1 DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-7. DEUTZ TD2011 TIER IVI-FLEX & TIER IVI-PRE ENGINE INSTALLATION ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 2 TURNTABLE FIGURE 2-8. DEUTZ TCD2.
SECTION 2 TURNTABLE 201 215 221 263 322(SHOWN) 500 321 298 203 330 401 226 328 240 253 201 212 254 268 244 223 220 249 201 234 230 251 329 102 106 164 151 158 162 30 29 217 339 1 10 320 253 201 215 273 325 103 101 105 160 154 1 164 9 153 33 41 159 201 238 274 252 161 156 155 290 271 307 338 310 324 331 201 241 220A 220 220E 220D 201 220B 220C OR 201 241 233 201 237 259 310 253 201 215 272 201 316 301 330 201 216 335 241 292 SEE VIEW-A 242 201 310 207 268 159 164 152 201 21
SECTION 2 TURNTABLE 52 58F 58H 24 12 23 58A 58C 52 37 33 2 22 52 1 6 17 18 58G 28 58L 33 58 58K 58G 58E 58H 58B 58L 58J 58J 58D 21 2 305 300 49C GLOW PLUG SOLENOID ALTERNATOR FUSELINK 150 AMP AUX POWER RELAY 49A 26 PRM + 49 STARTER 49A 49D ENGINE BLOCK 1 8 33 BATTERY - 49B 49A GRD. GRD.
SECTION 2 TURNTABLE FIGURE 2-8. DEUTZ TCD2.9L4 ENGINE INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 3121208 PART NUMBER QTY. DESCRIPTION 1001141811 Ref Ref 1001141819 Ref 1001141815 Ref 1001134389 Ref 1001141817 Ref 1001141744 Ref DEUTZ TCD2.
SECTION 2 TURNTABLE FIGURE 2-8. DEUTZ TCD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-8. DEUTZ TCD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-8. DEUTZ TCD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 217 218 219 0961986 0641706 2 2 3.2gal/ 12.1L 220 220A 220B 220C 2300004 2300041 2902065 Use 2902065 70000793 See Note 1 1 1 8 220D See Note 12 220E 221 See Note 12 2.
SECTION 2 TURNTABLE FIGURE 2-8. DEUTZ TCD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-8. DEUTZ TCD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 304 305 306 307 308 309 310 1001133633 70024190 1001135779 1001138248 1320022 2720015 Not Used 1001165035 1 1 1 4ft/1.2m 2 4.5ft/1.
SECTION 2 TURNTABLE FIGURE 2-8. DEUTZ TCD2.9L4 ENGINE INSTALLATION (CONTINUED) ITEM # 601 to 652 653 3121208 PART NUMBER QTY. 1283409 Ref Not Used 1001143852 1 DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-9.
SECTION 2 TURNTABLE 327 COMPLETE FRONT & MID PUMPS 303E 303D 303C 303L 303F 303H X 303J 321 X Z Y 303B Y 320 303A 303K Z 303G PORT PLATE SECTION FRONT & MID PUMPS (DETAIL OF ITEM 303) 331 328 322 302 305 310 302B 302A 304G 302E 302D 302C 304C 304J 304D HYD.
SECTION 2 TURNTABLE FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-9. PUMP ASSEMBLY (REXROTH) (CATERPILLAR ENGINE MACHINES) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-10.
SECTION 2 TURNTABLE 303E 303D 303C 303L 327 333 COMPLETE FRONT & MID PUMPS 303F 303H X 303J 321 X Z Y 303B Y 320 303A 303K Z 303G PORT PLATE SECTION FRONT & MID PUMPS (DETAIL OF ITEM 303) 331 328 322 302 305 310 302B 302A 304J 302E 302D 302C HYD.
SECTION 2 TURNTABLE FIGURE 2-10. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) ITEM # PART NUMBER 3600339 1001152963 1 QTY. DESCRIPTION Ref Note: Information on p/n 1001152963 used on Machines with Deutz TCD2.9L4 Engines Not Available at Time of Printing. Ref Ref Ref PUMP ASSEMBLY Machines with Deutz BF4M2011 & TD2011 Engines Machines with Deutz TCD2.
SECTION 2 TURNTABLE FIGURE 2-10. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) (CONTINUED) ITEM # PART NUMBER QTY. 124 125 126 127 7024921 7012715 Not Used See Note 1 1 Seal V-Ring 4 Capscrew M12 x 45mm Grade10.
SECTION 2 TURNTABLE FIGURE 2-10. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-10. PUMP ASSEMBLY (REXROTH) (DEUTZ ENGINE MACHINES) (CONTINUED) ITEM # PART NUMBER QTY. 305N 305P 305Q 306 to30 9 310 311 to3 12 313 314 315 to 319 320 7024089 Use 7024068 70002569 Not Used See Note Not Used See Note See Note Not Used See Note 2 2 2 321 322 323 324 325 to 326 327 328 329 to 330 331 333 to 340 341 See Note See Note Not Used See Note Not Used See Note 7018936 Not Used See Note Not Used 7024069 3121208 DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-11.
SECTION 2 TURNTABLE 7 12 19 20 35 8 12 63 65 72 75 91 10 9 11 14 7 13 16 15 20 27 26 25 21 31 24 23 22 22 42 40 24 30 41 2 43 5 3 23 33 34 34 44 4 5 19 38 21 28 29 37 4 3 2 36 41 43 39 61 42 1 32 35 65 19 37 38 68 64 66 67 63 62 3121208 1200SJP 1350SJP 2-73
SECTION 2 TURNTABLE FIGURE 2-11. PUMP ASSEMBLY (SAUER TANDEM) ITEM # 2-74 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-11. PUMP ASSEMBLY (SAUER TANDEM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-12.
SECTION 2 TURNTABLE FIGURE 2-12. PUMP ASSEMBLY (SAUER PISTON) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-12. PUMP ASSEMBLY (SAUER PISTON) (CONTINUED) ITEM # PART NUMBER QTY. 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 70002596 Use 70002596 7007429 70002591 7007427 7007426 7021275 70002592 70002593 70002594 70002595 7023964 7007415 70002597 70002598 70002599 1 1 1 1 1 1 3 1 1 9 1 1 1 1 3 1 2-78 DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-12. PUMP ASSEMBLY (SAUER PISTON) (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 2 TURNTABLE 12 15 2 8 7 6 14 10 1 10 4 14 5 6 7 8 16 3 13 FIGURE 2-13.
SECTION 2 TURNTABLE FIGURE 2-13. PUMP ASSEMBLY (SAUER GEAR) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-14.
SECTION 2 TURNTABLE FIGURE 2-14. TANK INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 101 102 103 104 105 106 107 201 to 202 203 3121208 PART NUMBER QTY. 0271572 1001117358 Ref Ref Ref 0100011 0641608 0641614 3900283 0731007 2420191 3960525 3311601 3841340 4240112 4240139 4400439 Use 4400457 4400457 4420038 4751000 4751600 4846476 1001118919 1001107359 AR AR AR 5 1 1 6 9 4 1 1 1 74in/1.
SECTION 2 TURNTABLE FIGURE 2-14. TANK INSTALLATION (CONTINUED) ITEM # PART NUMBER 204 to 209 210 Not Used 7024439 7023306 7024440 Not Used 7024441 Not Used 7024442 Not Used 7024445 Not Used 7024444 7024446 Not Used 7024443 7024374 7024375 7023347 211 212 213 214 215 to 224 225 226 to 228 229 230 231 232 233 QTY.
SECTION 2 TURNTABLE FIGURE 2-14. TANK INSTALLATION (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 2 TURNTABLE FIGURE 2-15.
SECTION 2 TURNTABLE FIGURE 2-15. ROTARY COUPLING AND COLLECTOR RING INSTALLATION ITEM # 1 2 3 4 5 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-15. ROTARY COUPLING AND COLLECTOR RING INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 206 207 208 209 210 80334251 7026030 7026031 3931008 7026032 1 1 1 2 1 1660302 Ref 70001102 See Note 70001101 7026029 0641506 3931512 70000780 80334251 7026030 7026031 3931008 7026032 0100048 1 301 302 303 304 305 306 307 308 309 310 311 2-88 1 1 4 2 1 1 1 1 2 1 AR DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-15. ROTARY COUPLING AND COLLECTOR RING INSTALLATION (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 2 TURNTABLE FIGURE 2-16.
SECTION 2 TURNTABLE FIGURE 2-16. HYDRAULIC OIL COOLER INSTALLATION - CATERPILLAR & DEUTZ BF4M2011 & TD2011 ENGINES (OPTIONAL) ITEM # 1 2 3 4 5 6 to 7 8 9 10 11 12 13 PART NUMBER QTY.
SECTION 2 TURNTABLE 13 12 4 10 11 7 6 8 2 1 6 8 2 1 3 5 12 3 9 FIGURE 2-17. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.
SECTION 2 TURNTABLE FIGURE 2-17. HYDRAULIC OIL COOLER INSTALLATION - DEUTZ TCD2.9L4 ENGINES (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 3121208 PART NUMBER QTY. 1001139492 1001139494 Ref Ref Ref Ref 0641520 1320162 2131212 2170712 2171112 3311505 4641247 1001109677 4711500 1001135124 1001154214 1001139665 1001139666 1001143087 1001143123 2 2 2 1 1 2 1 4 1 1 1 2 1 DESCRIPTION HYDRAULIC OIL COOLER INSTALLATION (OPTIONAL) Deutz TCD2.9L4 Engine Machines with Rexroth Pump Deutz TCD2.
SECTION 2 TURNTABLE FIGURE 2-18.
SECTION 2 TURNTABLE FIGURE 2-18. GROUND CONTROLS INSTALLATION (WITHOUT UGM) ITEM # 1 2 3 4 5 5A 5B 5C 5D 6 7 8 PART NUMBER QTY. Ref Note: For Module Identification, refer to Revision Log page A.
SECTION 2 TURNTABLE FIGURE 2-18. GROUND CONTROLS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-18. GROUND CONTROLS INSTALLATION (WITHOUT UGM) (CONTINUED) ITEM # PART NUMBER 203 203A 1 4360469 4360470 2860030 1 1001121826 1001121827 Ref Ref Ref 301 1 1001122383 1705174 3121208 QTY. DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-19.
SECTION 2 TURNTABLE FIGURE 2-19. GROUND CONTROLS INSTALLATION (WITH UGM) ITEM # PART NUMBER QTY. DESCRIPTION Ref Note: For Module Identification, refer to Revision Log page A. 1001119374 1001119363 Ref Ref GROUND CONTROL BOX SUB-ASSEMBLY GROUND CONTROLS ASSEMBLY 1 2 3 4 5 6 7 7A 7B 7C 7D 8 9 0100048 0100081 0630464 0630518 0630548 0641406 1001110014 2940139 2600279 3960418 3380465 1320095 1001110084 AR AR 2 2 5 1 1 2 2 53in/1.
SECTION 2 TURNTABLE FIGURE 2-19. GROUND CONTROLS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-19. GROUND CONTROLS INSTALLATION (WITH UGM) (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 2 TURNTABLE FIGURE 2-20.
SECTION 2 TURNTABLE 524 523 522 508 521 511 525 514 513 508 503 518 511 511 504 503 508 504 403 404 404 404 401 402 519 510 502 520 517 516 502 515 510 506 3121208 1200SJP 1350SJP 2-103
SECTION 2 TURNTABLE FIGURE 2-20. ACCESSORIES INSTALLATION ITEM # 1 2 3 4 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-20. ACCESSORIES INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-20. ACCESSORIES INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 515 516 517 518 519 520 521 522 523 524 525 1001112911 1001111193 1001113173 1001114392 1001115168 0100011 0630511 0641404 0791604 4751400 1001115440 1 1 1 1 1 AR 1 1 2 1 1 2-106 DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-20. ACCESSORIES INSTALLATION (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 2 TURNTABLE FIGURE 2-21.
SECTION 2 TURNTABLE DEUTZ TCD2.
SECTION 2 TURNTABLE FIGURE 2-21. ENGINE TRAY JACK INSTALLATION ITEM # 1 2 3 4 5 6 6A PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-21. ENGINE TRAY JACK INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 110 111 112 113 114 115 116 117 118 119 120 3311805 3430816 3450404 3910608 4711500 4711600 4711800 4750600 4770600 4891800 2 1 1 2 6 8 4 2 2 1 1 121 122 3121208 1001143298 1001131481 1001131482 1001135663 1 1 DESCRIPTION REV.
2-112 1200SJP 1350SJP 1 4 24 30 111 11 (HOOD - ENGINE SIDE) 107 (HOOD - REAR) 1 23 7 105 110 36 26 16 24 15 38 35 104 110 40 PRIOR TO SN 0300086626 113 109 102 101 101 119 SN 0300086626 TO PRESENT 121 PRIOR TO 108 SN 0300086626 120 108 123 118 34 13 112 41 1 39 101 122 114 38 24 15 48 47 4 SN 0300086626 TO PRESENT 36 27 14 1 25 21 43 32 32 42 110 103 44 116 41 1 27 3 9 115 45 17 46 49 24 15 5 11 (HOOD - ENGINE SIDE) 106 (HOOD - FRONT) 1 2 24 21 1 10 8 S
3121208 1200SJP 1350SJP SN 0300086626 TO PRESENT 28 33 6 PRIOR TO SN 0300086626 15 15 26 24 16 35 24 38 6 4 18 215 38 7 211 205 12 (HOOD - TANK SIDE) 217 207 (HOOD - FRONT) 29 40 1 39 41 201 225 PRIOR TO SN 0300086626 209 1 3 19 24 221 213 10 20 1 14 21 27 214 210 202 201 29 209 21 222 24 211 206 224 223 33 SN 0300086626 TO PRESENT 22 24 212 211 204 31 27 3 1 1 23 9 27 31 12 (HOOD - TANK SIDE) 208 (HOOD - REAR) 1 24 4 17 5 203 15 24 211 SECTION 2 TURNTABLE
SECTION 2 TURNTABLE FIGURE 2-22. HOOD INSTALLATION (ABS) ITEM # 1 2 3 4 5 6 7 8 9 10 11 PART NUMBER QTY. DESCRIPTION REV. 0271595 1001142024 Ref Ref Ref HOOD INSTALLATIONS (ABS) All Machines Except Machines with Deutz TCD2.9L4 Engines Machines with Deutz TCD2.
SECTION 2 TURNTABLE FIGURE 2-22. HOOD INSTALLATION (ABS) (CONTINUED) ITEM # PART NUMBER 29 QTY.
SECTION 2 TURNTABLE FIGURE 2-22. HOOD INSTALLATION (ABS) (CONTINUED) ITEM # PART NUMBER 104 105 106 QTY. 1 0902760 0903161 0902761 1 1 Ref 1001097956 107 108 109 110 111 112 113 114 1001142021 2680496 Use 7027859 2560187 3311501 3340877 3960464 4060806 4751500 1 1 10 9 12ft/3.7m 49in/1.
SECTION 2 TURNTABLE FIGURE 2-22. HOOD INSTALLATION (ABS) (CONTINUED) ITEM # PART NUMBER 206 QTY. 1 0902764 0903162 207 208 209 210 211 212 213 214 215 216 217 218 to 220 221 222 223 224 225 3121208 1 2680497 1671193 2680498 Use 7027859 2560187 3311501 3340877 3960464 4060806 4751500 4060804 0100081 0902874 Not Used 4240150 0760608 3290601 3900363 4811900 1 1 9 7 149in/3.8m 40in/1.2m 18 53in/1.4m AR 1 1 1 1 2 2 DESCRIPTION REV.
2-118 1200SJP 1350SJP 112 37 109 106 107 102 109 106 113 50 112 107 102 113 9 1 7 107 102 10 10 1 4 23 23 1 4 67 66 107 102 105 64 103 110 101 108 69 109 106 29 104 111 38 11 13 20 15 68 21 1 2 55 8 62 19 60 58 14 61 65 63 36 40 46 57 1 17 20 13 5 20 29 20 51 13 6 11 42 47 33 43 1 3 19 44 41 39 ITEM #52 PLUG NOT SHOWN LOCATED ON BOOM REST 1 5 20 11 20 59 1 20 16 48B 29 OR 48A 56 28 13 20 12 16 23 1 4 23 29 22 20 5 SECTION 2
3121208 34 32 16 23 23 53 1 16 16 23 1200SJP 1350SJP 1 20 15 1 16 20 13 11 20 1 20 11 6 57 20 1 4 35 31 18 1 17 1 5 20 20 13 5 20 1 2 21 29 1 20 15 13 1 16 20 11 20 1 20 11 6 26 29 22 54 49 40 56 1 4 23 20 13 5 20 29 30 8 55 111 14 104 1 23 4 10 23 1 4 10 25 110 103 105 101 108 106 109 107 102 45 106 27 1 3 19 107 102 109 112 12 107 109 102 106 24 13 5 20 113 112 107 102 113 1 7 50 9 SECTION 2 TURNTABLE 2-119
SECTION 2 TURNTABLE FIGURE 2-23. HOOD INSTALLATION (STEEL) ITEM # PART NUMBER QTY. DESCRIPTION 1001109543 1001131545 Ref Ref Ref 1001139774 Ref HOOD INSTALLATIONS Prior to SN 0300162522 All Machines Except Machines with Deutz TCD2.9L4 Engines (SN 0300162522 to Present) Machines with Deutz TCD2.
SECTION 2 TURNTABLE FIGURE 2-23. HOOD INSTALLATION (STEEL) (CONTINUED) ITEM # PART NUMBER 37 QTY. 1 1001109989 1001139805 Ref 38 1 1001110027 1001139778 1001110146 1001110166 1001110194 3311805 4751800 1001131460 1001110257 1001110258 1001131462 39 40 41 42 43 44 45 46 47 48 48A 48B 49 50 51 52 53 54 55 56 57 58 59 60 61 62 1001110295 1001131461 1001110296 1001110433 1001110486 3520034 1001111585 1001112162 3760308 1001113047 1001112691 1001114098 3311505 1001145162 3311405 0641406 1 9.5ft/2.
SECTION 2 TURNTABLE FIGURE 2-23. HOOD INSTALLATION (STEEL) (CONTINUED) ITEM # PART NUMBER 1001107176 1001109989 101 102 103 104 105 106 107 108 109 110 111 112 113 2-122 QTY. Ref Ref Ref Ref 1001139805 Ref Ref Ref 0100011 0100081 0700616 2560187 3290601 3311505 3340877 3900363 4711500 4811900 1001107978 1001108024 3900210 AR AR 1 1 1 18 6 2 18 2 1 4 1 DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-23. HOOD INSTALLATION (STEEL) (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 2 TURNTABLE FIGURE 2-24. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) USE EXISTING HARDWARE 12 8 9 15 7B 14 24 17 10 1 4 19 PLATFORM REF.
SECTION 2 TURNTABLE FIGURE 2-24. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) ITEM # 1 2 3 4 5 6 7 7A 7B 7C 7D 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 3121208 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-24. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) ITEM # 101 102 103 104 105 106 107 108 109 110 111 112 113 2-126 PART NUMBER QTY. 1001103286 Ref 0720808 2420165 3310601 3310805 3910608 4240032 4420060 4460018 4460234 4750800 4760600 1001094375 1001094509 1 1 2 1 2 3 3in/7cm 1 2 1 2 1 1 DESCRIPTION HOURMETER INSTALLATION (OPTIONAL) REV.
SECTION 2 TURNTABLE FIGURE 2-24. 2500W GENERATOR INSTALLATION - CATERPILLAR MACHINES (OPTIONAL) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 2 TURNTABLE FIGURE 2-25. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) 31 21 18 31 6 15 16 24 23 29 26 19 PLATFORM REF.
SECTION 2 TURNTABLE FIGURE 2-25. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ITEM # PART NUMBER 0272094 0274083 1001125425 0272715 0274101 1001100500 1001125429 0272095 0274100 1001100501 1001125426 1 2 3 4 5 6 7 8 9 10 11 12 13 14 0100011 0200742 0363081 0363082 0480127 0480122 0641406 0641508 0641608 0641610 0641718 0701418 0721006 0902813 2460032 2460055 2460039 2460057 2460049 2460013 2460056 1001100321 3121208 QTY.
SECTION 2 TURNTABLE FIGURE 2-25. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ITEM # PART NUMBER 14A QTY.
SECTION 2 TURNTABLE FIGURE 2-25. 2500W GENERATOR INSTALLATION - DEUTZ MACHINES (OPTIONAL) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-26.
SECTION 2 TURNTABLE FIGURE 2-26. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-26. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-26. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES ITEM # PART NUMBER QTY. 53D 54 70001973 1 1 55 56 101 102 1001119966 1001121931 1001110872 1001110873 1 1 0861542 0861567 Ref Ref Ref 0861541 1 2ft/.6m 1060494 See Note 103 104 105 106 107 108 109 110 111 to 115 116 117 118 to 120 121 122 123 to 124 125 126 127 128 2.5ft/.
SECTION 2 TURNTABLE FIGURE 2-26. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES ITEM # 301 301A 301B 302 303 401 402 403 404 405 406 407 408 409 410 501 502 503 504 505 506 507 508 509 510 511 512 513 2-136 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-26. 7500W SKYPOWER GENERATOR INSTALLATION - CATERPILLAR MACHINES ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 2 TURNTABLE FIGURE 2-27.
SECTION 2 TURNTABLE FIGURE 2-27. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (HYDRAULICALLY DRIVEN) (PRIOR TO SN 0300080338) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-27. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (HYDRAULICALLY DRIVEN) (PRIOR TO SN 0300080338) (CONTINUED) ITEM # PART NUMBER 27 28 29 QTY.
SECTION 2 TURNTABLE FIGURE 2-27. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (HYDRAULICALLY DRIVEN) (PRIOR TO SN 0300080338) (CONTINUED) ITEM # PART NUMBER QTY. 106 107 108 109 110 111 to 115 116 117 118 to 120 121 122 123 to 124 125 126 127 128 3310601 1060343 Not Used 3910610 4360070 Not Used 4460425 4460426 Not Used 4750600 4760600 Not Used 1671092 4460963 3520189 2 1.5ft/.
SECTION 2 TURNTABLE FIGURE 2-27. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (HYDRAULICALLY DRIVEN) (PRIOR TO SN 0300080338) (CONTINUED) ITEM # 401 402 403 PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-27. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (HYDRAULICALLY DRIVEN) (PRIOR TO SN 0300080338) (CONTINUED) ITEM # PART NUMBER 506 QTY. 1 4460956 70002823 507 2 4460607 70002824 508 7 4460957 70002825 509 510 3121208 2 4461001 70002826 3641533 1 DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-28.
SECTION 2 TURNTABLE FIGURE 2-28. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (BELT DRIVEN) (SN 0300080338 TO PRESENT) ITEM # PART NUMBER 0273455 1001125427 1001137590 0273456 1001125428 1001137591 1 2 3 4 5 6 7 8 0100011 0100019 0100048 0480128 1001142645 0480129 1001136357 0641404 0641508 0641516 0641810 4300157 9 QTY.
SECTION 2 TURNTABLE FIGURE 2-28. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (BELT DRIVEN) (SN 0300080338 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-28. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (BELT DRIVEN) (SN 0300080338 TO PRESENT) (CONTINUED) ITEM # PART NUMBER 22 QTY.
SECTION 2 TURNTABLE FIGURE 2-28. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (BELT DRIVEN) (SN 0300080338 TO PRESENT) (CONTINUED) ITEM # 101 102 PART NUMBER QTY. 0861542 1001142914 0861567 Ref Ref Ref Ref 0861541 1 2ft/.6m 1060494 See Note 103 104 105 106 107 108 109 110 111 to115 116 117 118 to 120 121 122 123 124 125 126 127 128 2.5ft/.
SECTION 2 TURNTABLE FIGURE 2-28. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (BELT DRIVEN) (SN 0300080338 TO PRESENT) (CONTINUED) ITEM # 301 301A 301B 301C 302 302A 302B 303 304 PART NUMBER QTY. DESCRIPTION REV. 4933264 1001122528 Ref Ref Ref Ref ELECTRICAL DIAGRAM COMPONENTS Note: For Module Identification, refer to Revision Log page A.
SECTION 2 TURNTABLE FIGURE 2-28. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (BELT DRIVEN) (SN 0300080338 TO PRESENT) (CONTINUED) ITEM # PART NUMBER 409 410 501 502 503 504 505 506 507 508 509 510 511 512 513 514 2-150 QTY. 2 4461001 70002826 3641533 1 1001094475 Ref 0100011 0720808 420165 3310604 3310805 3910608 4240032 4420060 4460234 4750800 4760600 1001094375 1001094509 4460018 AR 1 1 2 1 2 4 3in/7cm 3 1 2 1 1 1 DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-28. 7500W SKYPOWER GENERATOR INSTALLATION - DEUTZ MACHINES (BELT DRIVEN) (SN 0300080338 TO PRESENT) (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 2 TURNTABLE FIGURE 2-29.
SECTION 2 TURNTABLE FIGURE 2-29. CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM) (OPTIONAL) ITEM # PART NUMBER QTY. Ref DESCRIPTION Note: For Module Identification, refer to Revision Log page A.
SECTION 2 TURNTABLE FIGURE 2-29. CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM) (OPTIONAL) ITEM # 201 202 PART NUMBER QTY. 1001116304 1001102840 1001116305 Ref Ref Ref Ref 1001116208 2 1 1001116217 See Note 1001120989 1001116222 Ref 1001117250 1001139145 1001117256 2-154 Ref Ref Ref DESCRIPTION REV.
SECTION 2 TURNTABLE FIGURE 2-29. CLEARSKY TELEMATICS INSTALLATION (WITHOUT UGM) (OPTIONAL) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 2 TURNTABLE FIGURE 2-30.
SECTION 2 TURNTABLE FIGURE 2-30. CLEARSKY TELEMATICS INSTALLATION (WITH UGM) (OPTIONAL) ITEM # PART NUMBER QTY.
SECTION 2 TURNTABLE FIGURE 2-30. CLEARSKY TELEMATICS INSTALLATION (WITH UGM) (OPTIONAL) ITEM # PART NUMBER QTY. Ref 1001119938 1001138187 1001138188 1001134839 1001119946 2-158 Ref Ref Ref Ref Ref DESCRIPTION REV.
SECTION 3 BOOM 3121208 1200SJP 1350SJP 3-1
SECTION 3 BOOM FIGURE 3-1.
SECTION 3 BOOM FIGURE 3-1. BOOM INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3121208 PART NUMBER QTY.
3-4 1200SJP 1350SJP 139 124 123 13 91A 91B 48 3 20 59 76 91 101 3 123 14 19 123 14 3 19 4 28 131 126 3 15 104 8 141 135 114 3 151 123 13 60 9 3 46 127 143 63 3 142 3 21 88 4 27 7 99 100 138 65 59 75 3 36 116 115 116 115 3 36 59 71 51 70 59 78 108 109 3 3 149 148 3 37 59 77 3 148 121 122 59 69 59 75 112 113 112 113 47 109 51 101 100 99 65 140 136 137 136 56 47 117 59 71 121 122 3 149 3 36 116 115 51 3 36 116 115 108 109 59 69 109 3 148 59 69 40 41 I
SECTION 3 BOOM 3121208 1200SJP 1350SJP 3-5
SECTION 3 BOOM 3-6 1200SJP 1350SJP 3121208
SECTION 3 BOOM FIGURE 3-2. BOOM ASSEMBLY ITEM # PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-2. BOOM ASSEMBLY (CONTINUED) ITEM # PART NUMBER 35 36 37 38 39 40 Not Used 0811608 0811610 0811614 0811616 QTY.
SECTION 3 BOOM FIGURE 3-2. BOOM ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-2. BOOM ASSEMBLY (CONTINUED) ITEM # PART NUMBER 94 95 96 97 98 99 QTY.
SECTION 3 BOOM FIGURE 3-2. BOOM ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 3 BOOM 53 5 41 1 25 34 32 31 53 53 54 2 51 52 3 20 22 53 54 4 32 31 34 25 27 24 FIGURE 3-3.
SECTION 3 BOOM FIGURE 3-3. ACTUATOR ASSEMBLIES ITEM # PART NUMBER See Notes 1& 2 1001097643 See Notes 1& 3 1001097619 QTY.
SECTION 3 BOOM FIGURE 3-3. ACTUATOR ASSEMBLIES (CONTINUED) ITEM # PART NUMBER 41 QTY. 1 See Note 70001639 See Note Use 70002859 Ref 42 to 50 REV. Motion Control Valve Assembly Options (Cartridges not serviced separately.): 0060063 Platform Rotator (was 2-Port Design p/n 7017172) 1001097643 Platform Rotator 0060064 Jib Rotator (was 2-Port Design p/n 7017190) 1001097619 Jib Rotator (was p/n 70001641) Note: 2-Port Design Motion Control Valves no longer available. Must upgrade to 3-Port design.
SECTION 3 BOOM FIGURE 3-3. ACTUATOR ASSEMBLIES (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
3-16 1200SJP 1350SJP 13 1 11 45 7 46 1180365 & 1180367 1001131733 & 1001131734 59 60 18 70 69 62 12 1 37 68 62 2 38 64 1 36 15 19 4 33 17 58 60 47 57 60 4 1 64 11 23 1001131620 5 53 62 1 37 1180364 1 63 1 11 31 12 1 63 13 15 SECTION 3 BOOM FIGURE 3-4.
3121208 1200SJP 1350SJP 47 48 13 1 11 1 61 1180366 & 1180368 1001131728 & 1001131729 14 29 32 18 1 63 69 59 60 1 37 62 70 7 70 16 1 36 8 15 59 60 18 13 16 14 15 16 14 1 6 49 62 1 37 62 22 27 41 1 61 1 10 55 1 9 50 30 54 1 3 42 30 65 55 64 39 40 54 34 70 43 20 28 60 21 71 24 25 26 1 3 42 SECTION 3 BOOM 3-17
SECTION 3 BOOM FIGURE 3-4. POWER TRACK INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 PART NUMBER QTY. 0271800 0271570 Ref Ref Ref 0100011 0100019 0630467 0791518 3900232 0641608 0791620 0791622 0791624 0641810 0791504 12 AR AR 6 2 2 4 2 2 6 4 AR 48 58 1 Ref Use 1001131620 1001131620 AR 7024367 70003917 1 7024368 70003918 13 1 Ref Use 1001131734 1001131734 Use 1001131733 1001131733 AR 7024362 70003913 1 7024363 70003915 3-18 DESCRIPTION REV.
SECTION 3 BOOM FIGURE 3-4. POWER TRACK INSTALLATION (CONTINUED) ITEM # PART NUMBER 13 Cont’d QTY.
SECTION 3 BOOM FIGURE 3-4. POWER TRACK INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-4. POWER TRACK INSTALLATION (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 3 BOOM FIGURE 3-5.
SECTION 3 BOOM FIGURE 3-5. BOOM SENSORS AND SWITCHES INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 to 19 20 21 22 23 24 25 26 27 28 29 PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-5. BOOM SENSORS AND SWITCHES INSTALLATION (CONTINUED) ITEM # PART NUMBER 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 3-24 QTY. 4 Use 1001147479 Use 1001133329 1001133329 4460914 4711400 4711600 4891400 0641406 4460428 4846484 3340861 3340941 1705366 Use 3574616 4240032 Not Used 1705367 4460968 1320136 4341158 8310070 0791604 0791605 0100081 2 10 2 4 4 2 1 1 1 1 2 6 1 3 2 2 6 6 AR DESCRIPTION REV.
SECTION 3 BOOM FIGURE 3-5. BOOM SENSORS AND SWITCHES INSTALLATION (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 3 BOOM FIGURE 3-6.
SECTION 3 BOOM FIGURE 3-6. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS ITEM # 1 2 3 4 5 6 7 8 9 10 101 102 to 103 104 105 to 106 108 109 110 111 112 PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-6. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-6. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 3 BOOM FIGURE 3-6. PLATFORM SUPPORT & CONTROL VALVES INSTALLATIONS (CONTINUED) ITEM # 3-30 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 4 PLATFORM 3121208 1200SJP 1350SJP 4-1
SECTION 4 PLATFORM FIGURE 4-1.
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION ITEM # PART NUMBER Use 1001144023 1001144023 Use 1001144024 1001144024 Use 1001144027 1001144027 QTY. DESCRIPTION Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref PLATFORM ASSEMBLIES: 8ft (2.44m) with No Mesh Prior to SN 0300162808 (was p/n 3510822) SN 0300162808 to Present 6ft (1.83m) with No Mesh Prior to SN 0300162808 (was p/n 3510833) SN 0300162808 to Present 4ft (1.
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER Use 1001144018 1001144018 Use 1001144021 1001144021 Use 1001144022 1001144022 QTY. DESCRIPTION Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref Ref PLATFORM ASSEMBLY WITH DROP-BAR 4ft x 2.5ft (1.2m x .76m) Prior to SN 0300168435 (was p/n 1001138431) SN 0300168435 to Present 6ft x 3ft (1.83m x .91m) Prior to SN 0300168435 (was p/n 1001138434) SN 0300168435 to Present 8ft x 3ft (2.44m x .
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER 104 QTY. 1 Use 1001146161 Use 1001146161 1001146161 1 0272970 1001117174 Ref 104A 104B 104C 105 106 107 108 109 110 4360031 7000625 1001117320 70003483 1001117172 70002902 70002903 70002904 70002905 1060918 4460071 3311405 3311605 3380434 4740362 4751400 4751600 AR 1 2 1 1 1 1 1 4 1 7ft/2.
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 4 PLATFORM FIGURE 4-1. PLATFORM COMPONENTS INSTALLATION (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 4 PLATFORM FIGURE 4-2.
SECTION 4 PLATFORM FIGURE 4-2. PLATFORM COMPONENTS INSTALLATION (FALL ARREST PLATFORM) ITEM # PART NUMBER QTY. 3510884 3510868 3510877 Ref Ref Ref Ref Ref Ref 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0681814 0681822 0962270 1702773 1705014 1706501 2410014 3271805 3311605 See Note 3520072 1060919 3890040 3900054 4711800 4751800 1706385 1706493 3121208 2 6 2 1 1 1 AR 1 1 1 1 1 1 1 2 AR 1 DESCRIPTION PLATFORM ASSEMBLY (FALL ARREST) (OPTIONAL) 6ft (1.83m) ANSI & ANSI Export Spec 8ft (2.
SECTION 4 PLATFORM FIGURE 4-3.
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY ITEM # PART NUMBER 0861561 0861631 1001146161 QTY. DESCRIPTION Ref Ref Ref CONSOLE BOX ASSEMBLY OPTIONS: Prior to SN 0300079596 SN 0300079596 to SN 0300171349 SN 0300171349 to Present Note: When replacing complete console box assembly p/n 0861561 or p/n 0861631, use p/n 1001146161 as service replacement.
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. Ref 301 401 402 403 404 501 502 503 4360522 1705170 1 1 0275098 Ref Ref 1706741 4060906 Not Used 4360336 1 1 1 9984273 Ref 0273824 0272427 0273706 Ref Ref Ref Ref 1702938 4360387 2920028 2920029 1 1 1 1 1001121826 1001121827 Ref Ref Ref 601 Not Used 602 1001122384 1705173 1 603 1 1001122611 1705974 4-14 DESCRIPTION REV.
SECTION 4 PLATFORM FIGURE 4-3. PLATFORM CONSOLE ASSEMBLY (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 4 PLATFORM FIGURE 4-4.
SECTION 4 PLATFORM FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) ITEM # PART NUMBER QTY.
SECTION 4 PLATFORM FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 105 106 107 108 109 110 111 112 70002732 7022815 70002733 70002734 70002735 70002906 Use 1001129555 7022819 4460871 4 1 1 4 1 1 1 1 6 Screw Bezel Adapter Screw Can, Enclosure Cap Mechanical Assembly (Note: Not Available For Purchase) Plug, Male 8 Position (Natural) (Not Shown) Socket, Female 4-18 1200SJP 1350SJP REV.
SECTION 4 PLATFORM FIGURE 4-4. CONTROLLER ASSEMBLY (LIFT & SWING) (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 4 PLATFORM FIGURE 4-5.
SECTION 4 PLATFORM FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) ITEM # PART NUMBER QTY.
SECTION 4 PLATFORM FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 4 PLATFORM FIGURE 4-5. CONTROLLER ASSEMBLY (DRIVE & STEER) (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 4 PLATFORM FIGURE 4-6.
SECTION 4 PLATFORM FIGURE 4-6. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 3121208 PART NUMBER QTY. 0273824 0272427 0273706 Ref Ref Ref Ref 0100011 0200048 0630462 0641414 0721005 0940134 0940103 0940133 Not Used 1060903 Not Used 3311401 3311501 AR 2 8 8 4 1 DESCRIPTION SOFT TOUCH SYSTEM INSTALLATIONS OPTIONS: 6ft/1.8m Platforms 8ft/2.4m Platforms 8ft/2.
SECTION 4 PLATFORM FIGURE 4-6. SOFT TOUCH SYSTEM INSTALLATION (OPTIONAL) (CONTINUED) ITEM # 4-26 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 5 CYLINDER 3121208 1200SJP 1350SJP 5-1
SECTION 5 CYLINDER FIGURE 5-1.
SECTION 5 CYLINDER FIGURE 5-1. AXLE EXTENSION CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 to 50 51 3121208 PART NUMBER QTY. 1684102 Ref 0100011 0100038 0100063 0630535 0961896 1683056 1684103 1684105 3480272 Not Used Use 2901773 Use 2901773 Use 2901773 Use 2901773 Use 2901773 Use 2901773 Use 2901773 Use 2901773 Use 2901773 3760369 3931620 4640509 2900792 2220883 Not Used 2901773 AR AR AR 3 1 1 1 1 1 DESCRIPTION AXLE EXTENSION CYLINDER ASSEMBLY REV.
SECTION 5 CYLINDER FIGURE 5-2.
SECTION 5 CYLINDER FIGURE 5-2. AXLE LOCKOUT CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 to 50 51 3121208 PART NUMBER QTY.
SECTION 5 CYLINDER FIGURE 5-3.
SECTION 5 CYLINDER FIGURE 5-3. PLATFORM LEVEL CYLINDER ASSEMBLY ITEM # 1 1A 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 to 50 51 PART NUMBER QTY.
SECTION 5 CYLINDER FIGURE 5-4.
SECTION 5 CYLINDER FIGURE 5-4. LIFT CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 to 50 51 3121208 PART NUMBER QTY.
SECTION 5 CYLINDER FIGURE 5-5.
SECTION 5 CYLINDER FIGURE 5-5. JIB CYLINDER ASSEMBLY ITEM # 1 1A 2 2A 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18 to 100 101 102 103 104 105 106 107 108 109 110 111 to 150 151 PART NUMBER QTY.
SECTION 5 CYLINDER FIGURE 5-6.
SECTION 5 CYLINDER FIGURE 5-6. STEER CYLINDER ASSEMBLY (PRIOR TO SN 0300073367) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 to 50 51 3121208 PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement p/n 1684412 - see next figure. Identify p/n stamped on cylinder before ordering parts.
SECTION 5 CYLINDER FIGURE 5-7.
SECTION 5 CYLINDER FIGURE 5-7. STEER CYLINDER ASSEMBLY (SN 0300073367 TO PRESENT) ITEM # 1 2 3 3A 4 5 5A 6 7 8 9 to 100 101 102 103 104 105 106 107 108 3121208 PART NUMBER QTY. 1684314 Ref 0100035 1120094 1684275 0961950 1684315 1684317 0961949 2902257 3300465 3480278 Not Used Use 2902257 Use 2902257 Use 2902257 Use 2902257 Use 2902257 Use 2902257 Use 2902257 Use 2902257 AR 1 1 2 1 1 2 1 1 1 1 1 2 1 1 1 1 DESCRIPTION STEER CYLINDER (SN 0300073367 TO PRESENT) REV.
SECTION 5 CYLINDER 32 12 9 11 1 2 28 5 21 4 18 11 7 21 16 1 2 28 5 22 30 14 2 24 1 26 15 13 19 8 17 31 20 29 27 51 23 6 25 2 1 30 FIGURE 5-8.
SECTION 5 CYLINDER FIGURE 5-8. TELESCOPE CYLINDER ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 PART NUMBER QTY.
SECTION 5 CYLINDER FIGURE 5-8. TELESCOPE CYLINDER ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 28 29 30 31 32 33 to 50 51 4711600 4891800 2220885 1684141 3790112 Not Used 2902081 4 6 2 1 2 Flatwasher 3/8in Narrow Flatwasher 1/2in Hardened Plug, O-Ring Head O-Ring 1 Seal Kit (Includes Items 11-20) 5-18 DESCRIPTION 1200SJP 1350SJP REV.
SECTION 6 HYDRAULIC 3121208 1200SJP 1350SJP 6-1
SECTION 6 HYDRAULIC FIGURE 6-1.
3121208 22 1200SJP 1350SJP 23 6 17 15 30 18 6 28 24 13 10 1 1 25 11 2 19 7 9 2 31 20 12 5 8 12 3 3 27 29 11 4 25 26 21 6 16 17 23 13 14 6 SECTION 6 HYDRAULIC SN 0300100131 TO PRESENT 6-3
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 6-4 PART NUMBER QTY. DESCRIPTION 1283457 Ref Ref 1283457 Ref 1001152971 Ref 2792645 2792772 1001118859 2792772 Ref Ref Ref Ref HYDRAULIC DIAGRAM - DRIVE Hydraulic Diagram for Caterpillar Engine Machines with Rexroth Pumps Hydraulic Diagram for Deutz BF4M2011 & TD2011 Engine Machines with Rexroth Pumps Hydraulic Diagram for Deutz TCD2.
SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM - DRIVE (CONTINUED) ITEM # PART NUMBER QTY. 30 31 2753762 2110812 1 1 3121208 DESCRIPTION REV.
SECTION 6 HYDRAULIC FIGURE 6-2.
SECTION 6 HYDRAULIC FIGURE 6-2. HYDRAULIC DIAGRAM - OSCILLATING AXLE ITEM # 1 2 3 4 5 6 7 8 9 3121208 PART NUMBER QTY. DESCRIPTION 1283457 Ref Ref 1283457 Ref 1001152971 Ref 2792647 1001118859 2792647 Ref Ref Ref HYDRAULIC DIAGRAM - OSCILLATING AXLES Hydraulic Diagram for Caterpillar Engine Machines with Rexroth Pumps Hydraulic Diagram for Deutz BF4M2011 & TD2011 Engine Machines with Rexroth Pumps Hydraulic Diagram for Deutz TCD2.
SECTION 6 HYDRAULIC 1 10 1 1 1 4 3 6 9 11 12 13 7 14 7 5 2 8 1 1 1 1 FIGURE 6-3.
SECTION 6 HYDRAULIC FIGURE 6-3. HYDRAULIC DIAGRAM - STEER ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 3121208 PART NUMBER QTY. DESCRIPTION 1283457 Ref Ref 1283457 Ref 1001152971 Ref 2792773 1001118859 2792773 Ref Ref Ref HYDRAULIC DIAGRAM - STEER Hydraulic Diagram for Caterpillar Engine Machines with Rexroth Pumps Hydraulic Diagram for Deutz BF4M2011 & TD2011 Engine Machines with Rexroth Pumps Hydraulic Diagram for Deutz TCD2.
SECTION 6 HYDRAULIC FIGURE 6-4.
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - TURNTABLE ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 3121208 PART NUMBER QTY.
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - TURNTABLE (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 6 HYDRAULIC FIGURE 6-4. HYDRAULIC DIAGRAM - TURNTABLE (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 6 HYDRAULIC FIGURE 6-5.
SECTION 6 HYDRAULIC 1 11 26 25 16 13 21 20 24 23 22 12 1 9 10 4 1 4 8 11 4 5 7 3 6 2 17 14 15 18 SN 0300119707 TO PRESENT 3121208 1200SJP 1350SJP 6-15
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - BOOM ITEM # PART NUMBER QTY. DESCRIPTION 1283457 Ref Ref 1283457 Ref 1001152971 Ref HYDRAULIC DIAGRAMS - BOOM OPTIONS: Hydraulic Diagram for Caterpillar Engine Machines with Rexroth Pumps Hydraulic Diagram for Deutz BF4M2011 & TD2011Engine Machines with Rexroth Pumps Hydraulic Diagram for Deutz TCD2.
SECTION 6 HYDRAULIC FIGURE 6-5. HYDRAULIC DIAGRAM - BOOM (CONTINUED) ITEM # PART NUMBER QTY. 22 23 24 25 26 2717059 2754288 2170708 1001097820 2170704 1 1 1 1 1 1 2902465 2902466 1001098242 1001098243 3121208 DESCRIPTION REV.
SECTION 6 HYDRAULIC FIGURE 6-6.
SECTION 6 HYDRAULIC FIGURE 6-6. HYDRAULIC DIAGRAM - 7500W GENERATOR (PRIOR TO SN 0300080338) ITEM # 1 2 to 3 4 5 6 7 8 9 to 10 11 12 13 14 15 16 17 3121208 PART NUMBER QTY.
SECTION 6 HYDRAULIC FIGURE 6-7. HYDRAULIC DIAGRAM LIST ITEM # PART NUMBER DESCRIPTION REV. Ref Note: Diagrams With Asterisk (*) Are Shown In The Preceding Pages. Information on diagrams not shown is available from JLG Service/Parts Departments.
SECTION 6 HYDRAULIC ITEM # PART NUMBER QTY. 1283308 Ref Ref 1283308 Ref 1283374 Ref 1283374 Ref 1283457* Ref 1283457* Ref 1001152971* Ref 2792558 2792772* Ref Ref Ref Ref Ref 1283308 Ref Ref 1283308 Ref 1283374 Ref 1283374 Ref 1283457* Ref 1283457* Ref 1001152971* Ref 2792559 1001118859* Ref Ref Ref Ref 2792647* Ref 2792645 2792772* 1001118859* 2792647 2792647* 3121208 DESCRIPTION REV.
SECTION 6 HYDRAULIC ITEM # PART NUMBER QTY. 1283308 Ref Ref 1283308 Ref 1283374 Ref 1283374 Ref 1283457* Ref 1283457* Ref 1001152971* Ref 2792560 1001118859* Ref Ref Ref Ref 2792773* Ref 1283308 Ref Ref 1283308 Ref 1283374 Ref 1283374 Ref 1283457* Ref 1283457* Ref 1001152971* Ref 2792561 Ref Ref Ref Ref Ref Ref Ref 2792646 2792773* 2792557* 2792644 2792715* 2792715* 1001114620* 1001114620* 1001152968* 1001118859* 1001118869* 6-22 Ref Ref Ref DESCRIPTION REV.
SECTION 6 HYDRAULIC ITEM # 3121208 PART NUMBER QTY.
SECTION 6 HYDRAULIC ITEM # 6-24 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 7 ELECTRICAL 3121208 1200SJP 1350SJP 7-1
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST ITEM # PART NUMBER DESCRIPTION REV. Ref Note: Diagrams not shown are available from the JLG Service Department.
SECTION 7 ELECTRICAL FIGURE 7-1. ELECTRICAL DIAGRAM LIST (CONTINUED) ITEM # PART NUMBER 1870149 3121208 QTY. Ref Ref Ref Ref Ref 1870196 Ref Ref 1870214 1001119860 Ref Ref DESCRIPTION REV. STANDARD ELECTRICAL SCHEMATIC OPTIONS: Note: For Module Identification, refer to Revision Log page A. Without UGM Prior to SN 0300087579 Note: SN 0300087532 was built with the EMR2 Deutz Engine. SN 0300087579 to SN 0300098920 Note: SN 0300087765 was built with the Tier II Deutz Engine.
SECTION 7 ELECTRICAL FIGURE 7-2.
SECTION 7 ELECTRICAL NOTE: FOR MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.
SECTION 7 ELECTRICAL 7-6 1200SJP 1350SJP 3121208
SECTION 7 ELECTRICAL STEER ANGLE SENSOR 701 612 701A 601A 610 AXLE LOCKOUT VALVE 610D 612 AXLE LOCKOUT PRESSURE SWITCH SWIVEL 614 601 AXLE LIMIT SWITCH AXLE POWER TRACK DIAGNOSTIC CONNECTION TO ANALYZER 610C 612 602A 602B 602D 612 602L 602F 610A 612 STEER VALVE CHASSIS MODULE 602E 610A 612 602K 602P 602J 602M 612 601B 612 J2 J5 602N 610B 702C 612 J4 J1 J3 702D 602G 612 602D 612 602H 612 601B 612 602P AXLE POWER TRACK AXLE LIMIT SWITCH 601 601A 612 701A 701 STEER ANGLE SENSOR 31212
SECTION 7 ELECTRICAL \ FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN 0300087579) ITEM # PART NUMBER 0861561 0861631 1 2 3 to 10 11 12 to 45 46 47 48 49 50 51 52 53 54 55 56 57 58 to 61 62 62A Not Used 0100048 Not Used 1060918 Not Used 4460071 4460226 Not Used 4460428 4460464 4460470 4460471 Not Used 4460496 4460497 4460708 4460905 Not Used 4922666 4460226 4460761 4460227 63 QTY. 7-8 REV. Ref NOTE: FOR MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN 0300087579) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN 0300087579) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN 0300087579) (CONTINUED) ITEM # PART NUMBER QTY. 338H 4460225 4460227 4460965 4460944 4922099 2400066 2400065 4460894 4460465 4460942 4922485 4460761 4460227 4460871 4460966 4460944 4922099 4922787 4460320 4460267 4460965 4460944 4922099 4460880 4460836 4460466 4460465 4460942 4460944 4460424 4460268 4460843 4460842 4460894 4460465 4460942 4460942 4460465 4460871 4460464 4922704 4933268 1 6 1 3 2ft/.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN 0300087579) (CONTINUED) ITEM # 401 to 420 421 422 to 425 426 427 to 437 438 439 to 440 441 501 502 to 505 506 507 508 to 510 511 601 601A 601B 602 602A 602B 602C 602D 602E 602F 7-12 PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN 0300087579) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN 0300087579) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN 0300087579) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN 0300087579) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN 0300087579) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN 0300087579) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-2. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (PRIOR TO SN 0300087579) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-3.
SECTION 7 ELECTRICAL NOTE: FOR MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.
SECTION 7 ELECTRICAL STEER ANGLE SENSOR 701 612 701A 601A 601 AXLE LIMIT SWITCH AXLE POWER TRACK 602D 612 TRACTION VALVE 602P 602D 612 601B 612 STEER VALVE 601B 612 602P 602D 612 602D 612 AXLE POWER TRACK 602 AXLE LIMIT SWITCH 601 601A 612 701A 701 STEER ANGLE SENSOR 7-22 1200SJP 1350SJP 3121208
SECTION 7 ELECTRICAL 3121208 1200SJP 1350SJP 7-23
SECTION 7 ELECTRICAL \ FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO PRESENT) ITEM # PART NUMBER 0861631 1 2 3 to 10 11 12 to 45 46 47 48 49 50 51 52 53 54 55 56 57 58 to 61 62 62A Not Used 0100048 Not Used 1060918 Not Used 4460071 4460226 Not Used 4460428 4460464 4460470 4460471 Not Used 4460496 4460497 4460708 4460905 Not Used 4922666 4460226 4460761 4460227 63 QTY. 7-24 REV. Ref NOTE: FOR MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. 338E 4120035 4460634 4460635 4460873 4460871 4460871 4460225 4460227 4460965 4460944 4922099 2400066 2400065 4460894 4460465 4460942 4460761 4460227 Not Used 4460966 4460944 4922099 4460871 10 10 10 1 15 7 1 6 1 3 2ft/.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. 801B 1320146 1 801C 1 3960422 See Note Not Required 801D 1 Use 1001110873 4060092 See Note See Note 801E 4460051 See Note 1 1 1001101196 1001101191 1 1 1001101197 1001101191 1 1 1 801F 4460205 4460709 See Note 4461202 4461205 4461249 4461196 4461199 801G 1 4460346 4460125 3121208 DESCRIPTION REV.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO PRESENT) (CONTINUED) ITEM # PART NUMBER 801G cont’d See Note QTY. 4461244 4461245 4461246 4461198 4461201 Use 1001100343 Use 1001100344 1001141968 1001141969 801H 1 4461203 4461206 801I 801J 4461250 4461197 4461200 Not Used 1060908 10ft/3.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO PRESENT) (CONTINUED) ITEM # PART NUMBER 809F QTY. 1 4460051 See Note 809G 809H 809I 809J 1 4460071 See Note 4922972 See Note 1 1 See Note 6 4460225 4460226 0861542 1 6 Ref Ref 0861567 Ref 810 810A Cable, Electrical 12/3 60Hz Spec 2.5ft/.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO PRESENT) (CONTINUED) ITEM # PART NUMBER 812C cont’d 1001109648 QTY. AR See Note Ref See Note Ref 1 1001109475 1001109477 812D 812E 812F 812G 813 813A 813B 813C 813D 813E 813F 3121208 1001109482 0861880 4460956 4460957 1001101191 1001097150 1060908 0903484 1001100468 1 1 1 1 1 12ft/3.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-3. HARNESS COMPONENTS INSTALLATION (WITHOUT UGM) (SN 0300087579 TO PRESENT) (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 7 ELECTRICAL FIGURE 7-4.
SECTION 7 ELECTRICAL NOTE: FOR MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.
SECTION 7 ELECTRICAL STEER ANGLE SENSOR 701 612 701A 601A 601 AXLE LIMIT SWITCH AXLE POWER TRACK 602D 612 602P TRACTION VALVE 601B 612 602D 612 STEER VALVE 601B 612 602P 602D 612 602 602D 612 AXLE POWER TRACK AXLE LIMIT SWITCH 715A 601 701 STEER ANGLE SENSOR 7-44 + AUX PUMP 601A 612 701A CATERPILLAR ENGINE BATTERY CABLE CONNECTIONS GLOW PLUG SOLENOID STARTER AUX POWER RELAY 715A 715A 715C 715B 1200SJP 1350SJP ENGINE BLOCK 715D ENGINE TRAY KEEPER PIN BOLT 715B 3121208
SECTION 7 ELECTRICAL STEER ANGLE SENSOR 701 701A 612 601A 610 AXLE LOCKOUT VALVE 610D 612 AXLE LOCKOUT PRESSURE SWITCH SWIVEL 601 AXLE LIMIT SWITCH AXLE POWER TRACK DIAGNOSTIC CONNECTION TO ANALYZER 610C 612 602A 602B 602D 612 602L CHASSIS MODULE 602F 610A 612 STEER VALVE 602E 610A 612 602K 602J 602M 612 602P 601B 612 J2 J5 612 602N 702C 610B J4 J1 J3 702D 602G 612 602 601B 612 602H 612 602P 602D 612 AXLE POWER TRACK AXLE LIMIT SWITCH DEUTZ ENGINE BATTERY CABLE CONNECTIONS 601 AUX
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) ITEM # PART NUMBER Use 1001146161 1001146161 1 2 to 3 4 4A 4B 4C 5 to 45 46 47 48 49 50 51 52 53 54 to 57 58 58A 59 101 102 103 104 105 7-46 0100048 Not Used 1060918 4460071 4460226 4460464 Not Used 4460428 4460470 4460471 Not Used 4460496 4460497 4460708 4460905 Not Used 4922666 4460226 4460761 4460227 4923448 QTY. DESCRIPTION REV. Ref NOTE: FOR MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A.
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 106 4460418 4460419 4460225 4460226 4460225 4460227 4460434 4460227 4460925 4460929 4460466 1001121616 1001121615 12 36 5 21 1 5 2 14 1 13 8 2 2 0271932 0271950 0273854 0271951 0271952 0273855 Ref Ref Ref Ref Ref Ref Ref 107 108 109 110 111 201 4922759 4922761 Not Required 4922758 4922760 Not Required 202 AR 1 1 0 1 1 0 1 4922763 4922762 203 1 4922672 4922673 1060896 AR 142ft/43.
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. Ref DESCRIPTION REV.
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 337M 4460966 4460944 4922099 4460871 1001116206 1 3 2ft/.
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION REV. 611 611A 1 1 7 3 1 1 1 7 3 2 1 5 2 1 8 2 2 2 14 5 5 2 1 4 1 5 1 1 3 3 1 2 4 1 1 1 3 1 1 4 4 AR 1 1 4 3 1 4 614 See Note Not Used B.L.A.M.
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER 801A QTY. 1 0860038 See Note 0861731 0861781 See Note 1001141967 801B 1320146 801C 1 1 3960422 See Note Not Required 801D 1 Use 1001110873 4060092 See Note Purchase Receptacle 801E 4460051 See Note 1001101196 1001101191 1 1 1001101197 1001101191 1 1 1 801F 4460205 4460709 See Note 3121208 1 1 DESCRIPTION REV.
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER 801F cont’d 4461202 QTY. 4461205 4461249 4461196 4461199 801G 1 4460346 4460125 See Note 4461244 1001141968 1001141969 4461245 4461246 4461198 4461201 Use 1001100343 Use 1001100344 1001141968 1001141969 801H 1 4461203 4461206 801I 801J 4461250 4461197 4461200 Not Used 1060908 802 802A 802B 802C 802D 802E 7-58 10ft/3.
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER 809B QTY. 2 3960422 See Note 809C 1 1001110873 See Note 809D 1 1001110872 See Note 809E 809F 809G 809H 809I 809J 1 4460346 See Note 4460051 4460071 4922972 See Note See Note 4460225 4460226 1 1 1 1 0861542 6 1 6 Ref Ref 0861567 Ref 810 810A 2.5ft/.
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER 812C QTY. 1 1001109654 1001109648 AR See Note Ref See Note Ref 1 1001109475 812D 812E 812F 812G 813 813A 813B 813C 813D 813E 814 815 815A 3121208 1001109482 0861880 4460956 4460957 1001101191 1001097150 1060908 0903484 1001111914 1 1 1 1 1 12ft/3.
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 815B 4460897 4460464 1 2 Ref 7-62 7002821 7002823 4460467 1 1 1 4460510 1 7002828 1001137005 1 1 DESCRIPTION REV.
SECTION 7 ELECTRICAL FIGURE 7-4. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 7 ELECTRICAL FIGURE 7-5.
SECTION 7 ELECTRICAL NOTE: FOR MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE A. 809B 809C 809E 809G 801G 201 7500W GENERATOR CONTROL BOX 809I 801B 801F 810A 810D 801A 801C 801D 801E 809J 809H 811B 811A 7500W SKYPOWER GENERATOR 811C 7500W 810E GENERATOR 810C PLATFORM BOX 810F 204 335 335B 401M TO FUEL PUMP ENGINE CONTROL (DEUTZ TD2.9L4) TO GLOW PLUGS 401N WATER IN FUEL IND.
SECTION 7 ELECTRICAL NOTE: SEE APPLICATION CHART ON PARTS LIST BEFORE ORDERING PARTS. NOTE: FOR GROUND MODULE IDENTIFICATION, REFER TO REVISION LOG PAGE.
SECTION 7 ELECTRICAL STEER ANGLE SENSOR 701 701A 612 601A 610 610D 612 AXLE LOCKOUT PRESSURE SWITCH SWIVEL 601 AXLE LIMIT SWITCH AXLE LOCKOUT VALVE AXLE POWER TRACK DIAGNOSTIC CONNECTION TO ANALYZER 610C 612 602B 602A 602D 612 602L CHASSIS MODULE 602F 610A 612 STEER VALVE 602E 610A 612 602K 602J 602M 612 602P 601B 612 J2 J5 612 602N 702C 610B J4 J1 J3 702D 602G 612 602 602D 612 602H 612 601B 612 602P AXLE POWER TRACK AXLE LIMIT SWITCH DEUTZ TCD2.
SECTION 7 ELECTRICAL FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) ITEM # 1 2 to 3 4 4A 4B 4C 5 to 45 46 47 48 49 50 51 52 53 54 to 57 58 58A 59 101 102 103 104 105 106 107 7-68 PART NUMBER 0100048 Not Used 1060918 4460071 4460226 4460464 Not Used 4460428 4460470 4460471 Not Used 4460496 4460497 4460708 4460905 Not Used 4922666 4460226 4460761 4460227 4923448 QTY. DESCRIPTION Ref Ref APPLICATION CHART - USE THIS FIGURE FOR: Deutz TCD2.
SECTION 7 ELECTRICAL FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. 108 4460225 4460227 4460434 4460227 4460925 4460929 4460466 1001121616 1001121615 1 5 2 14 1 13 8 2 2 0271932 0271950 0273854 0271951 0271952 0273855 Ref Ref Ref Ref Ref Ref Ref 109 110 111 201 4922759 4922761 Not Required 4922758 4922760 Not Required 202 AR 1 1 0 1 1 0 1 4922763 4922762 203 1 4922672 4922673 1060896 AR 142ft/43.
SECTION 7 ELECTRICAL FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. Ref DESCRIPTION REV.
SECTION 7 ELECTRICAL FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 7 ELECTRICAL FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION REV.
SECTION 7 ELECTRICAL FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER 801G QTY.
SECTION 7 ELECTRICAL FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER 809C 809D 809E 809F 809G 809H 809I 809J 810 810A QTY. 1 Cover, Receptacle Options: 60Hz Spec 50Hz Spec 1 Receptacle Options: 60Hz Spec 50Hz Spec (Note: Not Available - Purchase Locally) 1001110873 See Note Not Used 4460346 See Note Not Used 4460071 4922972 77363233 4460465 4460225 4460226 1001142914 1 1 1 6 1 6 Ref 2ft/.
SECTION 7 ELECTRICAL FIGURE 7-5. HARNESS COMPONENTS INSTALLATION (WITH UGM) (CONTINUED) ITEM # PART NUMBER QTY.
SECTION 8 DECALS 3121208 1200SJP 1350SJP 8-1
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (PRIOR TO SN 0300089981) 37 43 56 48 3 7 1350SJP 58 FOR WITNESS DECALS LOCATED ON INNER MID BOOM, SEE BOOM SENSORS INSTALLATION.
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (PRIOR TO SN 0300089981) ITEM # 1 2 3 4 5 PART NUMBER QTY.
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (PRIOR TO SN 0300089981) (CONTINUED) ITEM # PART NUMBER 35 36 37 38 39 to 40 41 42 43 44 45 46 47 48 49 50 to 53 54 55 56 57 58 59 8-4 QTY.
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (PRIOR TO SN 0300089981) (CONTINUED) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI SPEC) (SN 0300089981 TO PRESENT) 18 37 FOR WITNESS DECALS LOCATED ON INNER MID BOOM, SEE BOOM SENSORS INSTALLATION.
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI SPEC) (SN 0300089981 TO PRESENT) ITEM # 1 2 3 to 4 5 6 7 8 9 10 11 to 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART NUMBER QTY.
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI SPEC) (SN 0300089981 TO PRESENT) ITEM # PART NUMBER QTY.
SECTION 8 DECALS FIGURE 8-2. DECAL INSTALLATION (ANSI SPEC) (SN 0300089981 TO PRESENT) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (ANSI EXPORT SPECS) (PRIOR TO SN 0300089981) 4 43 56 48 3 7 1350SJP 58 FOR WITNESS DECALS LOCATED ON INNER MID BOOM, SEE BOOM SENSORS INSTALLATION.
SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (ANSI EXPORT SPECS) (PRIOR TO SN 0300089981) ITEM # PART NUMBER QTY.
SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (ANSI EXPORT SPECS) (PRIOR TO SN 0300089981) ITEM # PART NUMBER QTY.
SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (ANSI EXPORT SPECS) (PRIOR TO SN 0300089981) ITEM # PART NUMBER 35 36 37 38 39 40 to 42 43 44 45 46 47 48 49 50 to 53 54 1705178 1705167 1701505 1703946 1703943 1703942 1703944 1703945 3572327 Not Required 3252221 1705514 Not Used 1701501 1701499 1705096 1704412 1705343 1705342 1705341 1705338 1705339 1705864 1704885 Not Used QTY.
SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (ANSI EXPORT SPECS) (PRIOR TO SN 0300089981) ITEM # PART NUMBER 59 QTY. 1 1705509 1705507 1705505 1705493 1705503 60 1 1705510 1705508 1705506 1705494 1705504 8-14 DESCRIPTION REV.
SECTION 8 DECALS FIGURE 8-3. DECAL INSTALLATION (ANSI EXPORT SPECS) (PRIOR TO SN 0300089981) ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 8 DECALS FIGURE 8-4. DECAL INSTALLATION (ANSI EXPORT SPECS) (SN 0300089981 TO PRESENT) 18 37 FOR WITNESS DECALS LOCATED ON INNER MID BOOM, SEE BOOM SENSORS INSTALLATION.
SECTION 8 DECALS FIGURE 8-4. DECAL INSTALLATION (ANSI EXPORT SPECS) (SN 0300089981 TO PRESENT) ITEM # 1 2 3 to 4 5 6 7 8 9 10 11 12 13 14 15 PART NUMBER QTY.
SECTION 8 DECALS FIGURE 8-4. DECAL INSTALLATION (ANSI EXPORT SPECS) (SN 0300089981 TO PRESENT) ITEM # PART NUMBER 18 QTY. 4 1705903 1703943 1703942 1703944 1703945 1703941 19 2 1705967 1705968 1001116846 1704000 See Note 1705969 1704001 20 1 1705895 1703925 1703924 1703926 1703927 1703923 21 1 1705896 1705348 1001116849 1705347 1705344 1705345 1705917 22 6 1705898 1703949 1703948 1703950 1703951 1703947 23 5 1705897 1703937 1001116851 1703936 1703938 1703939 1703935 8-18 DESCRIPTION REV.
SECTION 8 DECALS FIGURE 8-4. DECAL INSTALLATION (ANSI EXPORT SPECS) (SN 0300089981 TO PRESENT) ITEM # PART NUMBER 24 QTY.
SECTION 8 DECALS FIGURE 8-4. DECAL INSTALLATION (ANSI EXPORT SPECS) (SN 0300089981 TO PRESENT) ITEM # PART NUMBER QTY.
SECTION 8 DECALS FIGURE 8-4. DECAL INSTALLATION (ANSI EXPORT SPECS) (SN 0300089981 TO PRESENT) ITEM # PART NUMBER 49 Cont’d 50 to 51 52 53 54 1705448 Not Used 0641406 0641408 55 56 57 58 59 60 61 62 0860520 91403230 1060279 3311405 3820001 4751400 3572327 4420051 3520174 0100048 2902303 2902312 2902309 2902322 2902308 2902310 2902311 3121208 QTY. DESCRIPTION REV. Korean Spec Decals (Korean/English) AR 1 1 1 AR AR AR 1 29ft/8.
SECTION 8 DECALS FIGURE 8-5. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (PRIOR TO SN 0300089981) 4 43 56 48 7 1350SJP 58 FOR WITNESS DECALS LOCATED ON INNER MID BOOM, SEE BOOM SENSORS INSTALLATION.
SECTION 8 DECALS FIGURE 8-5. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (PRIOR TO SN 0300089981) ITEM # PART NUMBER QTY.
SECTION 8 DECALS FIGURE 8-5. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (PRIOR TO SN 0300089981) (CONTINUED) ITEM # PART NUMBER 5 to 6 7 Not Used 8 9 10 11 12 13 14 1705057 1705095 Not Used 1702774 1702773 Not Used 1704277 Not Used QTY. 2 Decal - Model Designation Options: Model 1200SJP Model 1350SJP 1 1 Decal - JLG Lift (3.
SECTION 8 DECALS FIGURE 8-5. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (PRIOR TO SN 0300089981) (CONTINUED) ITEM # PART NUMBER 34 QTY.
SECTION 8 DECALS FIGURE 8-5. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (PRIOR TO SN 0300089981) (CONTINUED) ITEM # PART NUMBER 47 48 49 50 to 53 54 QTY.
SECTION 8 DECALS FIGURE 8-5. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (PRIOR TO SN 0300089981) (CONTINUED) ITEM # PART NUMBER QTY. 1705428 1705435 Not Required AR 2 2 0 2 58 59 1705492 1705561 1705496 1705500 1705498 1705495 1705497 1705562 1705502 1705563 1705499 1705501 1705492 3121208 DESCRIPTION REV.
SECTION 8 DECALS FIGURE 8-6. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (SN 0300089981 TO PRESENT) 22 37 FOR WITNESS DECALS LOCATED ON INNER MID BOOM, SEE BOOM SENSORS INSTALLATION.
SECTION 8 DECALS FIGURE 8-6. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (SN 0300089981 TO PRESENT) ITEM # PART NUMBER QTY.
SECTION 8 DECALS FIGURE 8-6. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (SN 0300089981 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 39 2902355 1705178 2902357 1705167 1705096 1 4 1 4 1 2 Decal Kit - Tire Load (Model 1200SJP) Decal - Tire Load Decal Kit - Tire Load (Model 1350SJP) Decal - Tire Load Decal - Lift Diagram Decal - Model Options: Decal - Model 1200SJP Decal - Model 1350SJP Nameplate - Serial Number (Note: Not Available For Purchase) Decal - JLG Lift (3.
SECTION 8 DECALS FIGURE 8-6. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (SN 0300089981 TO PRESENT) (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION REV.
SECTION 8 DECALS FIGURE 8-6. DECAL INSTALLATION (AUSTRALIAN & CE SPECS) (SN 0300089981 TO PRESENT) (CONTINUED) ITEM # 8-32 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 1200SJP/1350SJP The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 1200SJP/1350SJP The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER 10—1 3121208 QTY. Ref DESCRIPTION REV.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 3121208 PART NUMBER QTY. DESCRIPTION 0272069 Ref Glow Plugs Installation 1001142966 Ref Hood Bracket Kit (Eliminates bending of the hood when cranking engine tray open.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER QTY.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 3121208 PART NUMBER QTY.
SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 10-6 PART NUMBER QTY. DESCRIPTION 1200SJP 1350SJP REV.
SECTION 11 PART NUMBER INDEX Part Number 0060063 0060064 0080115 0080181 0080237 0080239 0080241 0080244 0080277 0100006 0100009 0100011 0100019 0100020 0100035 0100038 0100040 0100048 0100062 0100063 0100079 0100081 0140001 3121208 Page ................ 3-7, 3-13 ................ 3-7, 3-13 ....................... 2-32 ....................... 2-22 .............. 2-33, 2-44 ..................... 2-142 ..................... 2-104 .............. 2-33, 2-44 ......................... 1-8 ................
SECTION 11 Part Number 0274730 0275098 0275407 0275528 0275685 0275880 0340003 0340051 0363037 0363062 0363066 0363076 0363081 0363082 0400020 0440251 0480122 0480127 0480128 0480129 0561431 0561437 0561439 0561444 0561454 0561457 0561458 0561471 0561482 0561500 0630462 0630464 0630467 0630491 0630511 0630518 0630534 0630535 0630537 0630548 0630558 0630568 0641404 0641405 0641406 0641407 0641408 11-2 PART NUMBER INDEX Page .......8-7, 8-17, 8-29 ....................... 4-14 .......................
SECTION 11 Part Number 0801320 0801550 0811606 0811607 0811608 0811610 0811614 0811616 0860038 0860520 0861465 0861538 0861541 0861542 0861561 0861562 0861564 0861567 0861572 0861630 0861631 0861731 0861749 0861781 0861782 0861798 0861880 0902206 0902743 0902746 0902747 0902751 0902755 0902760 0902761 0902762 0902763 0902764 0902790 0902800 0902806 0902813 0902857 0902858 0902874 0902888 0903154 0903156 0903161 3121208 Page .................. 3-3, 3-7 ....................... 3-11 ....................
SECTION 11 Part Number 1001109652 1001109654 1001109677 1001109706 1001109708 1001109759 1001109838 1001109941 1001109989 1001110014 1001110027 1001110084 1001110108 1001110109 1001110110 1001110111 1001110112 1001110113 1001110114 1001110133 1001110146 1001110166 1001110194 1001110257 1001110258 1001110295 1001110296 1001110425 1001110433 1001110486 1001110513 1001110604 1001110740 1001110749 1001110872 1001110873 1001110877 1001110974 1001111005 1001111007 1001111132 1001111175 1001111176 1001111193 100
SECTION 11 Part Number 1001120810 1001120989 1001120994 1001121004 1001121236 1001121340 1001121615 1001121616 1001121826 1001121827 1001121889 1001121931 1001122369 1001122370 1001122371 1001122372 1001122373 1001122374 1001122375 1001122376 1001122377 1001122378 1001122379 1001122380 1001122381 1001122382 1001122383 1001122384 1001122528 1001122611 1001125387 1001125425 1001125426 1001125427 1001125428 1001125429 1001125891 1001126351 1001126352 1001126353 1001126356 1001126357 1001126362 1001126363 100
SECTION 11 Part Number 1001142504 1001142505 1001142637 1001142645 1001142914 1001142938 1001142940 1001142941 1001142966 1001143080 1001143087 1001143123 1001143256 1001143294 1001143298 1001143341 1001143390 1001143515 1001143669 1001143852 1001144018 1001144021 1001144022 1001144023 1001144024 1001144027 1001144089 1001144300 1001144301 1001144302 1001144303 1001144304 1001144306 1001144307 1001144308 1001144309 1001144310 1001144311 1001144312 1001144313 1001144347 1001144629 1001144630 1001145089 1001
SECTION 11 Part Number 1683056 1683062 1683072 1684034 1684081 1684082 1684083 1684102 1684103 1684105 1684108 1684109 1684111 1684141 1684149 1684150 1684152 1684159 1684161 1684162 1684173 1684174 1684176 1684178 1684179 1684181 1684249 1684275 1684306 1684314 1684315 1684317 1693292 1693294 1700584 1701499 1701500 1701501 1701504 1701505 1701509 1701518 1701529 1701600 1701791 1702153 1702300 1702565 1702566 1702676 1702773 1702774 3121208 Page ......................... 5-3 ..................
SECTION 11 Part Number 1705474 1705475 1705476 1705477 1705478 1705479 1705480 1705481 1705489 1705492 1705493 1705494 1705495 1705496 1705497 1705498 1705499 1705500 1705501 1705502 1705503 1705504 1705505 1705506 1705507 1705508 1705509 1705510 1705511 1705514 1705543 1705544 1705545 1705546 1705547 1705549 1705550 1705551 1705552 1705553 1705554 1705555 1705556 1705557 1705558 1705559 1705560 1705561 1705562 1705563 1705616 1705744 1705745 1705822 1705828 1705864 1705865 11-8 PART NUMBER INDEX Page
SECTION 11 Part Number 2420165 2420172 2420191 2420203 2460013 2460032 2460039 2460040 2460048 2460049 2460055 2460056 2460057 2560136 2560173 2560187 2580062 2600279 2600280 2600281 2680496 2680497 2680498 2680499 2680500 2717059 2720015 2720058 2720271 2720488 2720500 2720501 2750528 2750532 2753539 2753541 2753545 2753552 2753582 2753622 2753677 2753685 2753703 2753708 2753713 2753714 2753715 2753716 2753717 2753718 2753719 2753720 2753721 2753722 2753724 2753726 2753727 2753728 3121208 Page 2-126, 2
SECTION 11 Part Number 3272001 3272605 3290501 3290505 3290601 3290606 3290801 3300151 3300220 3300239 3300243 3300353 3300396 3300408 3300430 3300454 3300458 3300460 3300461 3300464 3300465 3300492 3310401 3310601 3310604 3310805 3311001 3311005 3311401 3311402 3311405 3311501 3311505 3311508 3311601 3311605 11-10 PART NUMBER INDEX Page ....................... 2-56 ....................... 3-27 ....................... 2-24 ..................... 2-131 2-116, 2-117, 2-122 .........................
SECTION 11 Part Number Page 3641533 2-136, 2-143, 2-150 3740049 .......2-95, 2-99, 9-1 3740067 . 2-4, 2-23, 2-34, 245, 9-1 3740080 2-23, 2-35, 2-45, 2105, 2-125, 2131, 2-139, 728, 7-49, 7-71, 9-1, 9-2 3760133 ....................... 3-11 3760170 ....................... 2-11 3760233 ....................... 3-10 3760308 ..................... 2-121 3760368 ....................... 5-11 3760369 ......................... 5-3 3760371 .................. 5-5, 5-7 3760375 ......................... 5-9 3760383 ....
SECTION 11 Part Number 4360387 4360407 4360469 4360470 4360475 4360476 4360504 4360505 4360522 4360527 4360530 4360534 4360536 4360542 4360543 4360545 4360548 4360549 4360578 4400439 4400440 4400457 4420037 4420038 4420051 4420060 4420068 4460007 4460018 4460019 4460023 4460027 4460049 4460051 4460071 4460125 4460190 4460205 4460224 11-12 PART NUMBER INDEX Page 147, 4-6, 4-12, 4-14, 9-1, 9-2 .......4-12, 4-14, 9-1 ................ 4-12, 9-1 .....2-97, 2-100, 9-2 .....
SECTION 11 Part Number 4460807 4460808 4460836 4460837 4460842 4460843 4460865 4460866 4460871 4460872 4460873 4460874 4460875 4460876 4460878 4460879 4460880 4460884 3121208 Page 7-49, 7-52, 7-53, 7-68, 7-71, 7-75, 7-76 .......... 2-134, 2-147 .......... 2-134, 2-147 7-11, 7-12, 7-14, 716, 7-27, 7-29, 7-31, 7-32, 7-49, 7-51, 7-53, 7-54, 7-70, 7-73, 7-74, 7-76, 7-77 7-14, 7-16, 7-31, 732, 7-53, 7-54, 7-76, 7-77 7-11, 7-27, 7-49, 771 7-11, 7-27, 7-49, 771 . 2-96, 7-9, 7-10, 725, 7-47, 7-69 .
SECTION 11 Part Number 4461246 4461249 4461250 4520261 4562516 4566471 4568290 4568291 4568292 4568293 4568319 4568345 4568361 4568423 4568426 4568427 4568735 4620132 4620149 4640438 4640452 4640509 4640741 4640750 4640751 4640858 4640907 4640936 4641114 4641155 4641210 4641221 4641222 4641223 4641224 4641239 4641247 4641248 4641255 4641256 4641257 4641260 4641266 4641267 4641268 4641269 4641270 4641276 4641454 4641460 4700038 4700039 4710400 4711000 4711400 11-14 PART NUMBER INDEX Page ..............
SECTION 11 Part Number Page 4922738 7-18, 7-37, 7-59, 780 4922757 ............ 2-149, 7-38 4922758 7-9, 7-25, 7-47, 7-69 4922759 7-9, 7-25, 7-47, 7-69 4922760 7-9, 7-25, 7-47, 7-69 4922761 7-9, 7-25, 7-47, 7-69 4922762 7-9, 7-25, 7-47, 7-69 4922763 7-9, 7-25, 7-47, 7-69 4922764 7-18, 7-37, 7-59, 780 4922767 7-14, 7-31, 7-52, 775 4922777 7-13, 7-30, 7-52, 775 4922778 ................ 4-13, 7-8 4922780 7-13, 7-30, 7-52, 775 4922781 7-13, 7-30, 7-52, 775 4922782 .............. 4-13, 7-15 4922783 ...........
SECTION 11 Part Number 70002135 70002136 70002137 70002138 70002139 70002140 70002141 70002142 70002143 70002145 70002148 70002150 70002151 70002152 70002153 70002154 70002155 70002156 70002157 70002158 70002159 70002160 70002161 70002162 70002163 70002164 70002165 70002168 70002174 70002175 70002177 70002178 70002179 70002218 70002231 PART NUMBER INDEX Page ..................... 2-74 ..................... 2-74 ..................... 2-74 ..................... 2-74 ..................... 2-74 ............
SECTION 11 Part Number Page 7001918 ....................... 2-14 7001920 ....................... 2-14 7001921 ....................... 2-14 7001922 ....................... 2-14 7001923 ....................... 2-14 7001924 ....................... 2-14 7001926 ....................... 2-14 7001927 ....................... 2-14 7001928 ....................... 2-14 7001929 ....................... 2-14 70020329 ..................... 2-63 70020336 ............ 2-64, 2-65 70020808 ...7-40, 7-61, 7-81 70021867 ....
SECTION 11 Part Number 7022230 7022231 7022300 7022301 7022311 7022313 7022314 7022321 7022340 7022368 7022371 7022509 7022535 7022536 7022537 7022538 7022540 7022546 7022550 7022556 7022559 7022560 7022561 7022564 7022567 7022568 7022572 7022573 7022574 7022575 7022576 7022577 7022578 7022579 7022580 7022581 7022608 7022808 7022812 7022814 7022815 7022816 7022817 7022818 7022819 7022822 7022823 7022824 7022825 7023206 7023207 7023306 7023347 7023881 11-18 PART NUMBER INDEX Page .......................
SECTION 11 Part Number 7026012 7026016 7026018 7026019 7026020 7026021 7026022 7026023 7026024 7026025 7026026 7026027 7026028 7026029 7026030 7026031 7026032 7026034 7026035 7026188 7026189 7026571 7026597 7026608 7026802 7026803 7026804 7026805 7026811 7026812 7026813 7026820 7026821 7026822 7026829 7026830 7026833 7026839 7027034 7027035 7027039 7027042 7027043 7027044 7027045 7027235 7027236 7027237 7027238 7027239 7027240 7027241 7027276 7027412 7027614 7027615 7027616 7027740 7027790 3121208 Page
SECTION 11 Part Number 11-20 PART NUMBER INDEX Page Part Number Page Part Number 1200SJP 1350SJP Page Part Number Page 3121208
Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 810122 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.