Service Manual Owner's manual

SECTION 1 - MACHINE SPECIFICATIONS
1-2 – JLG Lift – 3121222
1.1 OPERATING SPECIFICATIONS
Platform Capacities
Dimensional Data
Tires
Batteries
Critical Stability Weights
DO NOT REPLACE ITEMS CRITICAL TO STABILITY, SUCH AS
BATTERIES OR SOLID TIRES, WITH ITEMS OF DIFFERENT
WEIGHT OR SPECIFICATION. DO NOT MODIFY UNIT IN ANY WAY
TO AFFECT STABILITY.
1.2 LUBRICATION
Lubrication Capacities
Hydraulic Oil
NOTE: Machines built in Europe installed hydraulic oil (Ner-
vofluid 15) which has a BLUE TINT for identification
purposes only, but is fully compatible and can be
mixed with any of the JLG recommended hydraulic
oils mentioned following.
NOTE: Hydraulic oils must have anti-wear qualities at least
to API Service Classification GL-3, and sufficient
chemical stability for mobile hydraulic system ser-
vice. JLG recommends Mobilfluid DTE 11M hydrau-
lic oil, which has an SAE viscosity index of 140.
When temperatures remain below 20° F (-7° C), JLG
recommends the use of Mobil DTE13. Aside from
JLG recommendations, it is not advisable to mix oils
of different brands or types, as they may not contain
the same required additives or be of comparable
viscosities. If use of hydraulic oil other than Mobil-
fluid DTE 11M is desired, contact JLG for proper
recommendations.
Table 1-2. Capacities
Model ANSI/CSA
CE/AUST
(Indoor Only)
Max
Capacity
Max
Persons
Max
Capacity
Max
Persons
1230ES 500 lb 2 230 kg 1
Table 1-3. Dimensions
Description Model 1230ES
Platform Height - Elevated
(Platform base to ground)
12 ft. 3.66m
Platform Height - Stowed
(Platform base to ground)
22 in. 56cm
Working Height 18 ft. 5.48m
Overall Stowed Machine Height 65.25 in. 166cm
Rail Height (From platform floor) 43.8 in. 111.2cm
Overall Machine Width 30 in. 76cm
Overall Machine Length 53.5 in. 1.36m
Platform Size - Length 49.4 in. 1.26m
Platform Size - Width 27 in. 69cm
Wheelbase 40.75 in. 103.5cm
Table 1-4. Tire Specifications
Description Model 1230ES
Size
12.72 in. x 3.937 in.
( 323mm x 100mm)
Max Tire Load
2500 lb. (1134 kg)
Wheel Bolt Torque
120 ft lb (163 Nm)
Table 1-5. Battery Specifications
Description Model 1230ES
Voltage (24V System - Series) 6 V per battery (deep cycle)
Amp Hour (Standard Battery) 220 Amp Hour @ 20 HR. Rate
Reserve Capacity 447 Minutes
Table 1-6. Critical Stability Weights
Component Model 1230 ES
Wheel and Tire Assembly (each) 15 lb. 7 kg
Wheel/Tire and Drive Assembly (each) 93 lb. 42 kg
Batteries - Standard (each) 62 lb. 28 kg
Batteries - Standard - Combined 248 lb. 112 kg
Table 1-7. Capacities
Component 1230ES
Hydraulic Tank 0.80 Gal. 3 L
Hydraulic System (Including Tank) 1.75 Gal. 4.1 L
Table 1-8. Hydraulic Oil
Hydraulic System Operating
Temperature Range
SAE Viscosity Grade
0 F to +23 F (-18 C to -5 C) 10W
0 F to 210 F (-18 C to + 99 C) 10W-20, 10W-30
50 F to 210 F (+10 C to +210 C) 20W-20