Parts Manual Instruction Manual

ManualsBrandsJLG ManualsSpecial machinery1230ES

Illustrated Parts Manual

Model

1230ES

P/N

3121223

October 8, 2013

Summary of content (116 pages)

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Illustrated Parts Manual Model 1230ES P/N 3121223 October 8, 2013
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REVISION LOG NOTES: NOTE: Country of Manufacture - The 1230ES Scissor Lifts are manufactured by JLG Industries in the following countries: USA, France and China. Refer to the Serial Number Tag to identify the country of manufacture. Machines manufactured in the USA will have a serial number prefix of 02 (i.e. 02XXXXXXXX), machines manufactured in France will have a prefix of A2 (i.e. A2XXXXXXXX) and machines manufactured in China will have a prefix of B2 (i.e. B2XXXXXXXX).
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REVISION LOG June 22, 2012 - Revised Manual (Edited to B/M 0010670 Revision 19) August 21, 2012 - Revised Manual (Edited to B/M 0010670 Revision 19) January 7, 2013 - Revised Manual (Edited to B/M 0010670 Revision 19) April 12, 2013 - Revised Manual (Edited to B/M 0010670 Revision 19) July 9, 2013 - Revised Manual (Edited to B/M 0010670 Revision B) October 8, 2013 - Revised Manual (Edited to B/M 0010670 Revision B) B 1230ES 3121223
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 1-4 1-5 STEERING AND DRIVE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . WHEEL DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . POTHOLE PROTECTION INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. ii TITLE 1230ES PAGE NO.
PAGE 7
SECTION 1 FRAME 3121223 1230ES 1-1
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SECTION 1 FRAME FIGURE 1-1.
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SECTION 1 FRAME FIGURE 1-1. STEERING AND DRIVE INSTALLATION ITEM # 1 2 3 4 5 6 7 7A 8 8A 9 9A 10 11 12 13 14 15 16 PART NUMBER QTY. 0274549 Ref. 0100019 0761016 0630606 0903594 0903595 1684458 3010164 0440263 3010165 0440263 3010166 0440263 3291005 3423303 3423230 3423235 3423236 3760348 3841143 A/R 4 2 1 1 1 1 2 1 2 1 2 2 4 1 1 1 5 1 Ref. Ref. 101 102 103 0274550 1001118433 Ref. Ref. 0630580 2780266 20 2 2 Ref.
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SECTION 1 FRAME FIGURE 1-1. STEERING AND DRIVE INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 110 4923602 1 2780266 Ref. Ref. Use 1001102354 Use 3300423 Use 3450406 Use 4740468 Use 1001102351 Not Available Use 1001102353 Use 1001102349 1 1 1 1 1 1 1 1 201 202 203 204 205 206 207 208 1-4 DESCRIPTION REV. Harness, Field Wire Connection (Not Shown - See Section 7 for Breakdown) HUB ASSEMBLY Note: Quantities shown are for 1 assembly. Two Assemblies are required per machine.
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SECTION 1 FRAME FIGURE 1-1. STEERING AND DRIVE INSTALLATION (CONTINUED) ITEM # 3121223 PART NUMBER QTY. DESCRIPTION 1230ES REV.
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SECTION 1 FRAME FIGURE 1-2.
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SECTION 1 FRAME 201 203 204 205A 205B 205C 205D 206 207 208 209 210A 210B 211A 211B 202 GENUINE PARTS OR 108A 125 108B 127 151 153 128 154 152 126 STYLE “B” STYLE “A” 3121223 1230ES 1-7
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SECTION 1 FRAME FIGURE 1-2. WHEEL DRIVE ASSEMBLY ITEM # PART NUMBER QTY. DESCRIPTION Ref. Ref. WHEEL DRIVE ASSEMBLY Note: Due to service updates, drive motors may use any of the various parts listed below. Visual identification will be required. Note: Requires identification of drive module before ordering parts. Refer to Revision Log Page A of this manual.
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SECTION 1 FRAME FIGURE 1-2.
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SECTION 1 FRAME FIGURE 1-2. WHEEL DRIVE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. 205C 206 207 208 209 210 211 211A 211B 1-10 70001347 70002308 7024756 7024750 7024771 7024772 7024773 7024787 70001265 1 1 1 1 1 1 DESCRIPTION REV.
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SECTION 1 FRAME FIGURE 1-2. WHEEL DRIVE ASSEMBLY (CONTINUED) ITEM # 3121223 PART NUMBER QTY. DESCRIPTION 1230ES REV.
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SECTION 1 FRAME FIGURE 1-3.
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SECTION 1 FRAME FIGURE 1-3. POTHOLE PROTECTION INSTALLATION ITEM # 1 2 3 4 4A 5 6 6A 7 7A 8 8A 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 PART NUMBER QTY. 0274564 Ref. 0060084 0100035 0630587 3010145 0440263 3010146 3010147 0440263 3010152 0440263 3010153 0440263 3290605 3423189 3423230 3423231 3760348 3841703 4010415 4160160 4220258 4569225 4569238 4811700 3290405 4031709 4220308 4160222 4160223 4811400 1 A/R 2 1 2 2 2 1 1 2 2 1 2 2 2 2 10 1 4 1 1 1 4 2 4 4 2 1 1 2 2 Ref.
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SECTION 1 FRAME FIGURE 1-4.
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SECTION 1 FRAME FIGURE 1-4. BATTERY CHARGER/BEACON LIGHT/INVERTER INSTALLATIONS ITEM # 1 2 3 4 5 6 7 8 PART NUMBER QTY. 0274558 Ref. Not Used 2920161 7016319 7016372 Not Used 4060865 Not Used 4191406 4191706 4341144 0274562 101 Light, Beacon Bulb, Replacement Len, Replacement 1 Guard, Strobe 2 2 1 Screw M4 x 12mm Screw M6 x 12mm Mount, Beacon Ref. 1 Ref. 1001112111 Use 1001128737 1001112111 4191706 4811700 2 2 0274563 Ref.
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SECTION 1 FRAME FIGURE 1-5.
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SECTION 1 FRAME FIGURE 1-5. FRAME COVERS INSTALLATION ITEM # 1 2 3 4 5 6 to 7 8 9 10 11 12 PART NUMBER QTY. 0274560 Ref. Not Used 4191708 0760614 3290605 3380604 Not Used 3380619 3575919 Not Used 4420070 4811700 1 A/R 1001098653 Ref. Ref. 0274552 Ref. 1001100633 0274552 Ref. Ref.
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SECTION 1 FRAME FIGURE 1-5. FRAME COVERS INSTALLATION (CONTINUED) ITEM # 1-18 PART NUMBER QTY. DESCRIPTION 1230ES REV.
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SECTION 2 GROUND COMPONENTS 3121223 1230ES 2-1
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SECTION 2 GROUND COMPONENTS 9 11 3A 3 4 107 6C 6 12 13 12 11 1 101 7 1A 8 105 10 6B 5B 201 2 6A 106 5C 5A 5 FIGURE 2-1.
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SECTION 2 GROUND COMPONENTS FIGURE 2-1. PUMP/MOTOR/TANK ASSEMBLY AND INSTALLATION ITEM # PART NUMBER QTY. 3600432 Ref. Ref. 1001101832 Ref. 1001101831 3600432 Ref. Ref. 1001101832 Ref. 1001101831 1001101831 Ref. Ref. Ref. Ref.
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SECTION 2 GROUND COMPONENTS FIGURE 2-1. PUMP/MOTOR/TANK ASSEMBLY AND INSTALLATION (CONTINUED) ITEM # PART NUMBER 12 13 101 102 to 104 105 106 QTY. 2 1 0274581 Ref.
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SECTION 2 GROUND COMPONENTS FIGURE 2-1. PUMP/MOTOR/TANK ASSEMBLY AND INSTALLATION (CONTINUED) ITEM # 3121223 PART NUMBER QTY. DESCRIPTION 1230ES REV.
PAGE 30
SECTION 2 GROUND COMPONENTS FIGURE 2-2.
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SECTION 2 GROUND COMPONENTS FIGURE 2-2. ELECTRICAL COMPONENTS INSTALLATION ITEM # 1 2 PART NUMBER QTY. 0274555 1001116638 Ref. Ref. Ref. 0274778 1001116639 Ref. Ref. 0140043 1 1 Ref. 0272780 1001114929 0273444 1001114931 3 4 0700615 4A 4B 1600346 1001092456 4C 4D 5 6 7 8 9 70002683 70002682 3740150 4000010 4191706 4191708 3 1 Ref. A/R 1 1 1 1 2 5 1 Ref.
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SECTION 2 GROUND COMPONENTS FIGURE 2-3.
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SECTION 2 GROUND COMPONENTS FIGURE 2-3. GROUND CONTROL ASSEMBLY (MACHINES WITH 1600346 DRIVE MODULE) ITEM # PART NUMBER QTY. DESCRIPTION Ref. Note: For Module Identification, see note on Revision Log page A before ordering parts. 0272780 0273444 Ref. Ref. Ref. GROUND CONTROL ASSEMBLY ANSI & ANSI Export Specs with p/n 1600346 Drive Modules Australian & CE Specs with p/n 1600346 Drive Modules 1 2 3 0380025 0610161 1600419 2915039 1 1 1 1 4 5 1671105 Ref.
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SECTION 2 GROUND COMPONENTS FIGURE 2-4.
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SECTION 2 GROUND COMPONENTS FIGURE 2-4. GROUND CONTROL ASSEMBLY (MACHINES WITH 1001112456 DRIVE MODULE) ITEM # PART NUMBER QTY. Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1001114929 Ref. Ref. 1001114931 Ref.
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SECTION 2 GROUND COMPONENTS FIGURE 2-5.
PAGE 37
SECTION 2 GROUND COMPONENTS FIGURE 2-5. BATTERIES AND COVERS INSTALLATION ITEM # PART NUMBER 0274561 1001117838 1001155025 1 QTY. DESCRIPTION Ref. Ref. BATTERIES AND COVERS INSTALLATION Note: For Module Identification, see note on Revision Log page A before ordering parts. Machines with 1600346 Drive Module & GC Type Batteries Machines with 1001092456 Drive Module & GC Type Batteries Machines with 1001092456 Drive Module & AGM & EVG Type Batteries Ref. Ref. Ref. 1 0861747 1001155029 Ref. Ref.
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SECTION 2 GROUND COMPONENTS FIGURE 2-5. BATTERIES AND COVERS INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 202 203 to 204 205 206 207 208 3380600 Not Used 0630587 3290605 4220286 4811700 1 Tray (Right) 1 1 1 1 Bolt, Carriage M6 x 25mm Locknut M6 Block Flatwasher M6 2-14 DESCRIPTION 1230ES REV.
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SECTION 3 MAST 3121223 1230ES 3-1
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SECTION 3 MAST FIGURE 3-1.
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SECTION 3 MAST FIGURE 3-1. MAST INSTALLATION ITEM # 1 2 to 3 4 5 6 to 9 10 11 to 14 15 16 to 17 18 19 to 21 22 23 to 26 27 101 102 103 104 PART NUMBER QTY. DESCRIPTION 1001098653 Ref. Ref. 0274552 Ref. 1001100633 0274552 Ref. Ref.
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SECTION 3 MAST FIGURE 3-1. MAST INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. Ref. 110 111 Not Used 4923503 112 to 113 114 115 116 117 118 119 120 121 122 123 Not Used 4191406 0760608 4160220 0100040 Not Used 4811700 1001156211 1001102858 0760610 4811702 201 202 1 2 2 1 A/R 4 1 1 3 1 1001098728 Ref. Ref. 0801530 Ref. 0801530 Ref.
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SECTION 3 MAST FIGURE 3-1. MAST INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. Ref. 210 0100040 A/R 1 1001098733 2902439 2902439 301 302 to 305 306 307 308 to 309 310 400 401 402 403 404 405 406 3900357 3900258 Not Used 3380605 3380612 Not Used 4191406 2 2 Bolt M6 x 16mm Screw 1/4in-20NC x 3/4in 1 1 Panel, Front Cover, Top 2 Setscrew M4 x 12mm Ref. Ref.
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SECTION 3 MAST FIGURE 3-1. MAST INSTALLATION (CONTINUED) ITEM # 3-6 PART NUMBER QTY. DESCRIPTION 1230ES REV.
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SECTION 4 PLATFORM 3121223 1230ES 4-1
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SECTION 4 PLATFORM FIGURE 4-1.
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SECTION 4 PLATFORM 12 7 9 18 8 ALL SPECS EXCEPT AUSTRALIAN SPECS 16 14 13 12 29 15 23 10 22 15 22 2 8C 34 8B 100 32 33 7 9 GENUINE PARTS 1 13 16B 14 18 AUSTRALIAN SPECS ONLY 12 3121223 1230ES 4-3
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SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION ITEM # PART NUMBER QTY. DESCRIPTION 1001098653 Ref. Ref. 0274552 Ref. 1001100633 0274552 Ref. Ref.
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SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. DESCRIPTION 100 1001101322 Ref. 1 KIT OPTIONS Gate Latch Kit (Australian Spec Only) (Includes 1-2, 7, 10, 13-15, 16B, 18, 22, 23, 29 & 32-34) 1001098727 Ref. Ref. 0274567 Ref. 0274567 Ref.
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SECTION 4 PLATFORM FIGURE 4-2.
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SECTION 4 PLATFORM FIGURE 4-2. PLATFORM CONSOLE BOX INSTALLATION ITEM # PART NUMBER QTY. 0274554 1001091153 See Note Ref. Ref. Ref. 1001091153 Ref. 1001091153 Ref. Ref.
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SECTION 4 PLATFORM FIGURE 4-2. PLATFORM CONSOLE BOX INSTALLATION (CONTINUED) ITEM # PART NUMBER 16 QTY. 1 See Note See Note See Note 17 18 19 20 21 22 23 24 25 26 27 28 Not Available 3900333 4160203 4191306 4191407 4191409 4360475 7020175 7020176 4360538 4360539 4568738 4922870 1703819 4 1 5 8 6 1 1 1 2 1 1 1 1 6 1001091396 4191306 1001091396 1001091396 100 100A Not Available 1001091967 Ref. A/R 1 1 Ref. Ref. 100B 1001091968 1 Ref. 100C 1001091968 1 101 1001091393 1 Ref.
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SECTION 4 PLATFORM FIGURE 4-2. PLATFORM CONSOLE BOX INSTALLATION (CONTINUED) ITEM # 201 201A 201B 201C 201D 3121223 PART NUMBER QTY. 0273841 Ref. Ref. 1001118216 Ref. 1001118215 0760808 1380159 1001116154 3290805 4 4 1 4 0274791 3380625 Ref. 1 DESCRIPTION PLATFORM BOX COVER INSTALLATION USA Built Machines Prior to S/N 0200196453 & All French Built Machines USA Built Machines S/N 0200196453 to Present & All China Built Machines REV.
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SECTION 4 PLATFORM FIGURE 4-3.
PAGE 55
SECTION 4 PLATFORM FIGURE 4-3. DRIVE/STEER P/Q CONTROLLER ASSEMBLY ITEM # 1 1A 1B 1C 1D 1E 1F 1G 2 2A 2B 2C 2D 2E 3 3A 3121223 PART NUMBER QTY. See Note Ref. Ref. 7020551 7020500 7020501 7003790 7011997 Not Available Not Available Not Available Not Available 7020552 7020553 7020554 7020555 7020556 Not Available 4460266 4460226 4460265 4460227 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 7 1 7 DESCRIPTION REV.
PAGE 56
SECTION 4 PLATFORM FIGURE 4-4.DRIVE/STEER J.R.
PAGE 57
SECTION 4 PLATFORM FIGURE 4-4. DRIVE/STEER J.R. MERRITT CONTROLLER ASSEMBLY ITEM # 1 2 3 4 3121223 PART NUMBER QTY. See Note 1 Ref. 70001250 70001252 70001251 70003650 1 1 1 1 70000084 70000082 7027766 7027365 70001253 70000683 70000685 70000686 70000684 7027367 7027765 1 1 1 1 1 4 2 2 2 1 1 DESCRIPTION REV. J.R. MERRITT CONTROLLER ASSEMBLY Note: Use p/n 1001134438 as replacement. Original Equipment was 1600402.
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SECTION 4 PLATFORM FIGURE 4-4. DRIVE/STEER J.R. MERRITT CONTROLLER ASSEMBLY (CONTINUED) ITEM # 4-14 PART NUMBER QTY. DESCRIPTION 1230ES REV.
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‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘‘ 3121223 SECTION 5 CYLINDER 1230ES 5-1
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SECTION 5 CYLINDER FIGURE 5-1.
PAGE 61
SECTION 5 CYLINDER FIGURE 5-1. LIFT CYLINDER ASSEMBLY ITEM # 1 2 2A 2B 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 20A 20B PART NUMBER QTY. 1684469 Ref. LIFT CYLINDER ASSEMBLY REV.
PAGE 62
SECTION 5 CYLINDER FIGURE 5-2.
PAGE 63
SECTION 5 CYLINDER FIGURE 5-2. STEER CYLINDER ASSEMBLY ITEM # PART NUMBER QTY. 1684458 Ref.
PAGE 64
SECTION 5 CYLINDER FIGURE 5-2. STEER CYLINDER ASSEMBLY (CONTINUED) ITEM # 5-6 PART NUMBER QTY. DESCRIPTION 1230ES REV.
PAGE 65
SECTION 6 HYDRAULIC 3121223 1230ES 6-1
PAGE 66
SECTION 6 HYDRAULIC FIGURE 6-1.
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SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM ITEM # PART NUMBER QTY. Ref. 1 2 0274581 Not Used Ref. 2 See Note 1001101833 See Note 1001101833 Ref. DESCRIPTION REV. HYDRAULIC COMPONENTS Hydraulic Installation F Hose (Lift) Options: French Built Machines Prior to S/N A200009318 French Built Machines S/N A200009318 to Present USA Built Machines Prior to S/N 0200189255 USA Built Machines S/N 0200189255 to Present Note: P/N was 2755002.
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SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM (CONTINUED) ITEM # 6-4 PART NUMBER QTY. DESCRIPTION 1230ES REV.
PAGE 69
SECTION 7 ELECTRICAL 3121223 1230ES 7-1
PAGE 70
SECTION 7 ELECTRICAL FIGURE 7-1.
PAGE 71
SECTION 7 ELECTRICAL ATTACH TO #1 ON CHARGER NOTE: THIS SCHEMATIC USED WITH 1600346 DRIVE MODULE. SEE REVISION LOG PAGE A OF THIS MANUAL FOR DRIVE MODULE IDENTIFICATION.
PAGE 72
SECTION 7 ELECTRICAL FIGURE 7-2.
PAGE 73
SECTION 7 ELECTRICAL NOTE: THIS SCHEMATIC USED WITH 1001092456 DRIVE MODULE. SEE REVISION LOG PAGE A OF THIS MANUAL FOR DRIVE MODULE IDENTIFICATION.
PAGE 74
SECTION 7 ELECTRICAL 7-6 1230ES 3121223
PAGE 75
SECTION 7 ELECTRICAL NOTE: THIS SCHEMATIC USED WITH 1001092456 DRIVE MODULE. SEE REVISION LOG PAGE A OF THIS MANUAL FOR DRIVE MODULE IDENTIFICATION.
PAGE 76
NOTE: THIS SCHEMATIC USED WITH 1001092456 DRIVE MODULE. SEE REVISION LOG PAGE A OF THIS MANUAL FOR DRIVE MODULE IDENTIFICATION.
PAGE 77
SECTION 7 ELECTRICAL THIS PAGE INTENTIONALLY LEFT BLANK 3121223 1230ES 7-9
PAGE 78
SECTION 7 ELECTRICAL FIGURE 7-3. ELECTRICAL CONNECTORS INSTALLATION (MACHINES WITH 1600346 DRIVE MODULE) NOTE: THIS ILLUSTRATION USED WITH 1600346 DRIVE MODULE. SEE REVISION LOG PAGE A OF THIS MANUAL FOR DRIVE MODULE IDENTIFICATION.
PAGE 79
SECTION 7 ELECTRICAL NOTE: THIS ILLUSTRATION USED WITH 1600346 DRIVE MODULE. SEE REVISION LOG PAGE A OF THIS MANUAL FOR DRIVE MODULE IDENTIFICATION.
PAGE 80
SECTION 7 ELECTRICAL FIGURE 7-3. ELECTRICAL CONNECTORS INSTALLATION (MACHINES WITH 1600346 DRIVE MODULE) ITEM # PART NUMBER QTY. Ref. 1 2 3 4 5 6 101 to 104 105 106 107 108 109 110 111 112 113 114 115 116 201 201A 201B 201C 201D 4922870 4461016 4460464 4460466 4460496 4460497 4460265 4460267 2540042 Not Available 4461057 1 1 9 5 1 1 1 8 2 1 1 4923503 Ref.
PAGE 81
SECTION 7 ELECTRICAL FIGURE 7-3. ELECTRICAL CONNECTORS INSTALLATION (MACHINES WITH 1600346 DRIVE MODULE) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 82
SECTION 7 ELECTRICAL FIGURE 7-3. ELECTRICAL CONNECTORS INSTALLATION (MACHINES WITH 1600346 DRIVE MODULE) (CONTINUED) ITEM # PART NUMBER QTY. 309M 4460931 4460464 4460943 0840058 1 2 3 1 2902444 Ref.
PAGE 83
SECTION 7 ELECTRICAL FIGURE 7-3. ELECTRICAL CONNECTORS INSTALLATION (MACHINES WITH 1600346 DRIVE MODULE) (CONTINUED) ITEM # PART NUMBER QTY. 503 Not Available 2 Not Available Not Available 2 4 Ref.
PAGE 84
SECTION 7 ELECTRICAL FIGURE 7-3. ELECTRICAL CONNECTORS INSTALLATION (MACHINES WITH 1600346 DRIVE MODULE) (CONTINUED) ITEM # PART NUMBER QTY. 507 cont’d 3252507 1001103742 507A 1 1060688 1001098832 1060688 1001098832 1001103257 1060689 1001103258 507B 507C 1321293 2902431 1 A/R 1 Not Available 0275216 0 1 0275217 1 0275454 1 0275452 1 Use 1001100343 1 0275453 1 Use 1001100344 1 0861731 Not Available 0861781 See Note A/R 1 0 1 1 507D 7-16 DESCRIPTION REV.
PAGE 85
SECTION 7 ELECTRICAL FIGURE 7-3. ELECTRICAL CONNECTORS INSTALLATION (MACHINES WITH 1600346 DRIVE MODULE) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 86
SECTION 7 ELECTRICAL FIGURE 7-3. ELECTRICAL CONNECTORS INSTALLATION (MACHINES WITH 1600346 DRIVE MODULE) (CONTINUED) ITEM # PART NUMBER QTY. 507H cont’d 4461205 1 Not Available A/R 0 4461197 4461200 4461250 4461203 1 1 1 1 4461206 1 507J 507K A/R 4190406 4010408 4010414 0760606 0760608 0760612 3290405 3290605 4811400 4811700 507L Not Required A/R 0 507M 0903551 3380766 1 1 507N 2902559 A/R Ref.
PAGE 87
SECTION 7 ELECTRICAL FIGURE 7-3. ELECTRICAL CONNECTORS INSTALLATION (MACHINES WITH 1600346 DRIVE MODULE) (CONTINUED) ITEM # PART NUMBER QTY. 508 508A 4923602 4461260 4460508 0274556 0274802 1 2 2 1 Ref. Ref. 0274802 0275666 0275667 0275665 Ref. Ref. Ref. Ref. 0275663 0275664 510 Use 1060688 Not Available 4461196 4461199 4461249 4461202 4461205 Use 1001127269 Ref. Ref. A/R 1 0 1 1 1 1 1 1 510A 4460465 2 509 509 cont’d 509A Ref.
PAGE 88
SECTION 7 ELECTRICAL FIGURE 7-3. ELECTRICAL CONNECTORS INSTALLATION (MACHINES WITH 1600346 DRIVE MODULE) (CONTINUED) ITEM # PART NUMBER QTY. 602M 602N 602P 602R 1001091478 4923391 Not Available 4460899 4460464 4460466 3990010 4360336 4460424 4460267 4923435 4923436 4923355 4460908 4460918 4460915 4460909 4460918 4460915 4460930 4460465 4460944 4460466 4460931 4460464 4460943 1 1 1 1 4 2 1 1 2 2 1 1 1 1 2 1 1 2 1 1 4 3 1 1 5 3 602S 602T 602U 602V 603 603A 603B 603C 603D Ref.
PAGE 89
SECTION 7 ELECTRICAL FIGURE 7-3. ELECTRICAL CONNECTORS INSTALLATION (MACHINES WITH 1600346 DRIVE MODULE) (CONTINUED) ITEM # 3121223 PART NUMBER QTY. DESCRIPTION 1230ES REV.
PAGE 90
SECTION 7 ELECTRICAL FIGURE 7-4. ELECTRICAL CONNECTORS INSTALLATION (MACHINES WITH 1001092456 DRIVE MODULE) NOTE: THIS ILLUSTRATION USED WITH 1001092456 DRIVE MODULE. SEE REVISION LOG PAGE A OF THIS MANUAL FOR DRIVE MODULE IDENTIFICATION.
PAGE 91
SECTION 7 ELECTRICAL NOTE: THIS ILLUSTRATION USED WITH 1001092456 DRIVE MODULE. SEE REVISION LOG PAGE A OF THIS MANUAL FOR DRIVE MODULE IDENTIFICATION.
PAGE 92
SECTION 7 ELECTRICAL FIGURE 7-4. ELECTRICAL CONNECTORS INSTALLATION (MACHINES WITH 1001092456 DRIVE MODULE) ITEM # PART NUMBER QTY. Ref. 1 2 3 4 5 6 101 to 104 105 106 107 108 109 110 111 112 113 114 115 116 4922870 4461016 4460464 4460466 4460496 4460497 4460265 4460267 2540042 Not Available 4461057 1 1 9 5 1 1 1 8 2 1 1 4923503 Ref. Not Used 4240033 Not Used 4460754 4460930 4923504 4923505 2820026 3730119 4460465 4460466 4460493 4460944 3 1 1 28ft/8.5m 28ft/8.5m A/R 1 10 6 1 6 Ref.
PAGE 93
SECTION 7 ELECTRICAL FIGURE 7-4. ELECTRICAL CONNECTORS INSTALLATION (MACHINES WITH 1001092456 DRIVE MODULE) (CONTINUED) ITEM # PART NUMBER QTY. Ref.
PAGE 94
SECTION 7 ELECTRICAL FIGURE 7-4. ELECTRICAL CONNECTORS INSTALLATION (MACHINES WITH 1001092456 DRIVE MODULE) (CONTINUED) ITEM # PART NUMBER QTY. 309S 1001118322 91013191 4460464 2 4 8 1001117837 Ref.
PAGE 95
SECTION 7 ELECTRICAL FIGURE 7-4. ELECTRICAL CONNECTORS INSTALLATION (MACHINES WITH 1001092456 DRIVE MODULE) (CONTINUED) ITEM # 504 504A 504B 504C 504D 504E 504F 504G 504H 504J 504K 504L 505 505A 506 506A PART NUMBER QTY. Ref. Not Available 4460648 Not Available 4460424 4460227 Not Available 4460899 4460464 Not Available Not Available Not Available Not Available Not Available 4360539 Not Available Not Available 4460266 4460226 1 1 1 0274556 0274802 2 1 1 6 1 1 1 1 1 1 1 1 1 8 Ref. Ref. Ref.
PAGE 96
SECTION 7 ELECTRICAL FIGURE 7-4. ELECTRICAL CONNECTORS INSTALLATION (MACHINES WITH 1001092456 DRIVE MODULE) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 97
SECTION 7 ELECTRICAL FIGURE 7-4. ELECTRICAL CONNECTORS INSTALLATION (MACHINES WITH 1001092456 DRIVE MODULE) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 98
SECTION 7 ELECTRICAL FIGURE 7-4. ELECTRICAL CONNECTORS INSTALLATION (MACHINES WITH 1001092456 DRIVE MODULE) (CONTINUED) ITEM # PART NUMBER QTY. 507M 3380766 1 507N 2902559 A/R Ref. 507P 507R 507S 507T 508 509 1001109475 1001109482 0861880 4460957 4460956 1001097150 1060908 1001103742 1001103743 Not Used 1 1 1 1 1 1 2 1000mm 1 1 0274556 0274802 1 Ref. Ref. 0274802 0275666 0275667 0275665 Ref. Ref. Ref. Ref.
PAGE 99
SECTION 7 ELECTRICAL FIGURE 7-4. ELECTRICAL CONNECTORS INSTALLATION (MACHINES WITH 1001092456 DRIVE MODULE) (CONTINUED) ITEM # PART NUMBER QTY.
PAGE 100
SECTION 7 ELECTRICAL FIGURE 7-4. ELECTRICAL CONNECTORS INSTALLATION (MACHINES WITH 1001092456 DRIVE MODULE) (CONTINUED) ITEM # 7-32 PART NUMBER QTY. DESCRIPTION 1230ES REV.
PAGE 101
SECTION 8 DECALS 3121223 1230ES 8-1
PAGE 102
SECTION 8 DECALS FIGURE 8-1.
PAGE 103
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION ITEM # PART NUMBER QTY. 0274914 Ref. 1 1 1700584 DESCRIPTION COMMON DECALS INSTALLATION 2 4 3 4 1701640 1703814 1 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Not Available 1703687 1704277 1705781 Not Used 1706667 1706670 1706671 1706679 1703819 1705692 1706740 1704016 1704412 1 2 2 A/R 19 1701644 1 20 1001092907 1 21 4110226 4 0274860 0274913 0274912 0274911 0274910 0275906 0274909 0274908 0274882 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
PAGE 104
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (CONTINUED) ITEM # PART NUMBER 101 (cont’d) 1704341 1704339 1705803 1705803 1704340 102 QTY.
PAGE 105
SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (CONTINUED) ITEM # PART NUMBER 109 QTY. 1 1705303 Not Required 110 1 Not Required 1706676 Not Required 1706676 1706682 1706676 Not Required Not Required 1706681 1001149794 3121223 1 DESCRIPTION REV.
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SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (CONTINUED) ITEM # 8-6 PART NUMBER QTY. DESCRIPTION 1230ES REV.
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SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 1230ES The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
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SECTION 9 RECOMMENDED SERVICE PARTS STOCK MODEL 1230ES The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number 9-2 Description 1230ES Qty.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER 10—1 3121223 QTY. Ref. DESCRIPTION REV. SPECIAL OPTIONS LIST 0274843 0274846 0274847 1001103245 0274848 0274845 0274844 Ref. Ref. Ref. Ref. Ref. Ref. Ref. Ref.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 10-2 PART NUMBER QTY. 7002821 7002823 4460467 4460510 7004275 7004276 7002826 7016654 7002822 7002828 2901443 2915230 1001137005 Ref. 1 1 A/R A/R 1 1 1 1 1 1 1 1 1 DESCRIPTION REV.
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SECTION 11 PART NUMBER INDEX Part Number 0060084 0100011 0100019 0100035 0100040 0100048 0140011 0140043 0272778 0272780 0273444 0273841 0274549 0274550 0274552 0274553 0274554 0274555 0274556 0274558 0274560 0274561 0274562 0274563 0274564 0274567 0274581 0274778 0274791 0274802 0274839 0274843 0274844 0274845 0274846 0274847 0274848 0274860 0274882 0274908 0274909 0274910 0274911 0274912 0274913 0274914 0275216 0275217 0275218 0275219 0275452 0275453 0275454 0275663 0275664 0275665 0275666 3121223 Page
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SECTION 11 Part Number PART NUMBER INDEX Page 1001155025 ................. 2-13 1001155029 ................. 2-13 1001155030 ................. 2-13 1001156211 ................... 3-4 1060633 .............. 7-20, 7-31 1060688 ....................... 7-16 1060689 ....................... 7-16 1060908 .............. 7-18, 7-30 1060998 ....................... 7-26 1180404 ......................... 3-5 1271646 ......................... 3-5 1321293 .............. 7-16, 7-27 1321682 .........................
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SECTION 11 Part Number 4341144 4341256 4360069 4360328 4360336 4360387 4360469 4360470 4360475 4360538 4360539 4360623 4360633 4420070 4420072 4460138 4460226 4460227 4460265 4460266 4460267 4460268 4460320 4460321 4460346 4460374 4460375 4460418 4460419 4460424 4460464 4460465 4460466 4460467 4460493 4460496 4460497 4460508 4460509 4460510 4460536 4460539 4460633 4460648 4460662 3121223 Page ....................... 1-15 ......................... 3-5 .........2-9, 2-11, 9-1 .........2-9, 2-11, 9-1 ..
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SECTION 11 Part Number PART NUMBER INDEX Page Part Number Page Part Number Page Part Number Page 7011997 ....................... 4-11 7012524 ......................... 1-4 7016319 ....................... 1-15 7016372 ....................... 1-15 7016654 ....................... 10-2 7019697 ......................... 1-4 7020175 .........2-9, 2-11, 4-8 7020176 .........2-9, 2-11, 4-8 7020500 ................ 4-11, 9-1 7020501 ................ 4-11, 9-1 7020551 ....................... 4-11 7020552 ..
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3121223 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.