Operator Manual
SECTION 2 - PREPARATION AND INSPECTION
2-10 – JLG Lift – 3120635
Table 2-1. Lubrication Chart
Components
Number/Type
Lube Points
Lube & Method
Interval
Hours
Comments
1
Master Cylinder - Barrel End
1 Grease Fitting MPG - Pressure Gun 150 Remote Access
2
Master Cylinder - Rod End
1 Grease Fitting MPG - Pressure Gun 150
3
Boom Pivot Bushings
2 Grease Fittings MPG - Pressure Gun 150
4
Lift Cylinder - Rod End
1 Grease Fitting MPG - Pressure Gun 150
5
Lift Cylinder - Barrel End
1 Grease Fitting MPG - Pressure Gun 150 Remote Access
6
Slave Cylinder - Rod End
1 Grease Fitting MPG - Pressure Gun 150
7
Slave Cylinder - Shaft End
1 Grease Fitting MPG - Pressure Gun 150
8
Extend-A-Reach Cylinder - Rod End
1 Grease Fitting MPG- Pressure Gun 150
9
Extend-A-Reach Cylinder - Attach Pin
2 Grease Fittings MPG - Pressure Gun 150
10
Platform Door Hinges
2 Grease Fittings MPG - Pressure Gun 150
11
Platform Door Latch
N/A SAE10 - Oil Can 150
12
Rotary Platform Control Stand
2 Grease Fittings MPG - Pressure Gun 150
13
Platform Attach Pin and Rotary Worm
Gear
1 Grease Fitting Each MPG - Pressure Gun 150
14
Drive Hubs
Fill Plug EPGL - SAE90 150/1200 Check every 150 hrs. /Change every 1200 hrs.
15
Swing Bearing Gear
N/A MPG - Brush 150
16
Swing Bearing
1 Grease Fitting MPG - Pressure Gun 150
17
Steer Spindles
2 Grease Fittings MPG - Pressure Gun 150
18
Steer Cylinder - Rod End
1 Grease Fitting MPG - Pressure Gun 150
19
Steer Cylinder - Barrel End
1 Grease Fitting MPG - Pressure Gun 150
20
Tie Rod Ends
2 Grease Fittings MPG - Pressure Gun 150
21
Extending Axle Beams
N/A MPG - Brush 150
22
Wheel Bearings
N/A MPG - Repack 1200
23
Engine Crankcase
Fill Cap EO-SAE30 10/300 Check daily/Change every 300 hrs.
24
Engine Oil Filter
N/A Replaceable Cartridge 300
25
Door and Access Panel Hinges
N/A SAE10 - Oil Can 150
26
Hydraulic Fluid
Fill Cap HO 10/1200 Check daily/Change every 1200 hrs.
27
Hyd. Filter Element (Tank)
N/A N/A 50/300 Replace filter after first 50 hrs. of operation,
then every 300 hrs. thereafter
28
Hyd. Filter Element (Inline)
N/A N/A 50/300 Replace filter after first 50 hrs. of operation,
then every 300 hrs. thereafter
29
Telescope Cylinder Sheave
1 Grease Fitting MPG - Pressure Gun 150
30
Extend Chain Sheave
1 Grease Fitting MPG - Pressure Gun 150
31
Retract Chain Sheave
1 Grease Fitting MPG - Pressure Gun 150