Service Manual

SECTION 2 - GENERAL SERVICE INFORMATION
3121228 – JLG Lift – 2-3
Table 2-2. 10MSP - Preventive Maintenance & Inspection Schedule.
AREA ON MACHINE
INTERVAL
PRE-START (a)
INSPECTION
3 MONTH
PREVENTATIVE
MAINTENANCE
6 MONTH
PREVENTATIVE
MAINTENANCE
PRE-DELIVERY (b)
OR FREQUENT (c)
INSPECTION
ANNUAL (d)
(YEARLY)
INSPECTION
MAST ASSEMBLY
7
Mast Sections 2, 5 2, 5
Chain Systems 14 3, 14 14, 25
Sequence Cable Systems 31, 2, 3
Covers and Shields 1
Sheave Systems 1, 2 1, 2
Bearings 1, 2
Slide Pads 1, 2
PLATFORM ASSEMBLY
7
Platform and Material Tray 11
Guard Rails 1, 2, 4 1, 2, 4
Gate 1, 5 1, 5
Floor 1, 2 1, 2
Lanyard Anchorage Point 1, 4 1, 4
CHASSIS ASSEMBLY
7
Hood and Covers Installation 1, 7 1, 7
Static Strap 11
Caster Wheels 1, 2 1, 2 1, 2
Drive Wheels/Axle Assembly 22
Gear Box Assembly * — — — — —
Drive Motor Brushes ** — — — — —
FUNCTIONS/CONTROLS
7
Platform Controls 5, 6, 7 5, 6, 7
Ground Controls 5, 6 5, 6, 14
Function Control Locks, Guards, or Detents 5 5
Function Enable System 5
Emergency Stop Switches (Ground & Platform) 5
Function Limit or Cutout Switch Systems 5
Brake Release 5
Manual Descent or Auxiliary Power 5 5
POWER SYSTEM
Batteries 19 9 18
Battery Charger 5
HYDRAULIC/ELECTRIC SYSTEM
9
Hydraulic Pump 1, 2, 9 1, 2, 5, 9
Hydraulic Cylinder 2, 7, 9 2, 9
Cylinder Attachment Pins and Pin Retainers 1, 2 1, 2
Hydraulic Hoses, Lines, and Fittings 1, 9 1, 9
Hydraulic Reservoir, Cap, and Breather 5, 7 5, 7
Hydraulic Filter 9 25
Hydraulic Fluid *** 11 11 11
Electrical Connections 20 20
Instruments, Gauges, Switches, Lights, Horn 5