Parts Manual

ManualsBrandsJLG ManualsSpecial machinery10MSP (3121229-2013)

Illustrated Parts Manual

Model

10MSP

P/N

3121229

November 1, 2013

Summary of content (94 pages)

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Illustrated Parts Manual Model 10MSP P/N 3121229 November 1, 2013
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REVISION LOG January 1, 2006 - Original Issue Of Manual (Edited to B/M 0010680 Revision 3) May 15, 2006 - Revised Manual (Edited to B/M 0010680 Revision 3 October 31, 2006 - Revised Manual (Edited 0010680 to Revision 6) March 1, 2007 - Revised Manual (Edited 0010680 to Revision 7) November 16, 2007 - Revised Manual (Edited 0010680 to Revision 10) January 15, 2008 - Revised Manual (Edited 0010680 to Revision 10) August 27, 2008 - Revised Manual (Edited 0010680 to Revision 11) August 18, 2009 - Revised Manual
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REVISION LOG B 10MSP 3121229
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TABLE OF CONTENTS FIGURE NO. TITLE PAGE NO. SECTION 1 - BASE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 1-1 1-2 1-3 BASE MOUNTED COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 DRIVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 COVERS AND TIE-DOWNS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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TABLE OF CONTENTS FIGURE NO. ii TITLE 10MSP PAGE NO.
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SECTION 1 BASE 3121229 10MSP 1-1
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SECTION 1 BASE FIGURE 1-1.
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SECTION 1 BASE FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 PART NUMBER QTY. 0274893 Ref 0100081 0274904 0630580 0641609 0940132 3020039 3160323 3311605 3760115 3760496 4071113 4071114 4240147 AR 1 10 13 1 AR 2 1 2 2 AR AR 1 2 Use 1001098810 1001098810 4520342 4520343 1 1 2 Use 1001114467 See Note 18 19 20 101 102 103 104 105 106 107 108 109 110 111 3121229 DESCRIPTION BASE ASSEMBLY REV.
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SECTION 1 BASE FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED) ITEM # 201 202 203 204 205 301 302 303 304 305 306 307 308 PART NUMBER QTY. 0274078 Ref 0641408 0940152 0940153 3311405 4751400 13 2 1 13 26 0240103 Ref 0100011 0641606 0641617 0903120 0903121 3311605 4520352 AR 10 4 4 4 8 4 4 0641606 3900283 309 2 0641606 0641609 1-4 DESCRIPTION BUMPERS INSTALLATION (OPTIONAL) REV.
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SECTION 1 BASE FIGURE 1-1. BASE MOUNTED COMPONENTS INSTALLATION (CONTINUED) ITEM # 3121229 PART NUMBER QTY. DESCRIPTION 10MSP REV.
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SECTION 1 BASE FIGURE 1-2.
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SECTION 1 BASE FIGURE 1-2. DRIVE ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 to 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 29 30 to 31 32 101 102 102A 102B 102C 102D 103 103A 104 to 105 106 107 3121229 PART NUMBER QTY.
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SECTION 1 BASE FIGURE 1-2. DRIVE ASSEMBLY (CONTINUED) ITEM # PART NUMBER QTY. Ref 200 201 202 203 204 205 206 207 208 1-8 7024747 7024748 70000210 7024758 70000211 7024756 70000212 70000213 70000214 1 1 1 1 1 1 1 1 1 DESCRIPTION REV.
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SECTION 1 BASE FIGURE 1-2. DRIVE ASSEMBLY (CONTINUED) ITEM # 3121229 PART NUMBER QTY. DESCRIPTION 10MSP REV.
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SECTION 1 BASE FIGURE 1-3.
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SECTION 1 BASE FIGURE 1-3. COVERS AND TIE-DOWNS INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 13A 13B 14 15 16 17 18 19 20 21 101 102 103 104 3121229 PART NUMBER QTY.
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SECTION 1 BASE FIGURE 1-3. COVERS AND TIE-DOWNS INSTALLATION (CONTINUED) ITEM # 1-12 PART NUMBER QTY. DESCRIPTION 10MSP REV.
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SECTION 2 CONTROLS 3121229 10MSP 2-1
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SECTION 2 CONTROLS FIGURE 2-1.
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SECTION 2 CONTROLS FIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION ITEM # 1 1A 1B 1C 1D 1E 1F 1G 1H 1J 2 2A 2B 2C 2D 2E 2F 2G 2H 2J 3 3A 3B 3C 3D 3E 3F 4 4A 4B 4C 4D 4E 4F 4G 4H 4J 4K 4L 5 5A 5B 5C 5D 5E 6 3121229 PART NUMBER QTY.
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SECTION 2 CONTROLS FIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 7 7027948 Use 7027948 7027949 Use 7027949 Use 7027949 Use 7027949 Use 7027949 2221185 2110606 1 1 Ref 1 1 1 1 1 1 0273546 0274181 Ref Ref 0100011 0641606 Not Used 3600392 1704412 AR 2 8 8A 8B 8C 8D 9 10 101 102 103 to 106 107 108 109 2300021 2300014 2-4 1 1 1.2 gals DESCRIPTION REV.
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SECTION 2 CONTROLS FIGURE 2-1. PUMP MOTOR ASSEMBLY AND INSTALLATION (CONTINUED) ITEM # 3121229 PART NUMBER QTY. DESCRIPTION 10MSP REV.
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SECTION 2 CONTROLS FIGURE 2-2.
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SECTION 2 CONTROLS FIGURE 2-2. BATTERY CHARGER AND PLUG INSTALLATION (PRIOR TO SN 0130010886) ITEM # 1 2 3 4 5 6 7 PART NUMBER QTY.
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SECTION 2 CONTROLS FIGURE 2-3.
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SECTION 2 CONTROLS FIGURE 2-3. BATTERY CHARGER AND PLUG INSTALLATION (SN 0130010886 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 PART NUMBER QTY. 0274898 0274900 Ref Ref Ref 0100011 Use 1001110117 1001102932 1001136381 0610131 1060689 Not Used 4191706 Not Used 4120046 AR 1 3680057 0791508 4751500 0791406 3575423 1 1 4 Screw 6mm x 12mm 1 Terminal, Inlet Socket, Cord Reel Stop (Charger with ANSI Plug/ Cord Reel Only) Note: Items 9-12 used with Charger with Plug/Cord Reel only.
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SECTION 2 CONTROLS FIGURE 2-3. BATTERY CHARGER AND PLUG INSTALLATION (SN 0130010886 TO PRESENT) (CONTINUED) ITEM # 201 202 203 204 205 2-10 PART NUMBER QTY.
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SECTION 2 CONTROLS FIGURE 2-3. BATTERY CHARGER AND PLUG INSTALLATION (SN 0130010886 TO PRESENT) (CONTINUED) ITEM # 3121229 PART NUMBER QTY. DESCRIPTION 10MSP REV.
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SECTION 2 CONTROLS FIGURE 2-4.
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SECTION 2 CONTROLS 4 - 6VOLT BATTERIES SYSTEM 202 201 205 209 208 113 116 204 118 203 207 110 113 121 130 135 130 107 117 132 133 134 105 122 120 119 101 111 112 106 101 104 115 103 MAST REMOVED FOR CLARITY 3121229 10MSP 2-13
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SECTION 2 CONTROLS FIGURE 2-4. BATTERIES, SWITCHES, HORN AND BEACON LIGHT INSTALLATION ITEM # PART NUMBER QTY.
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SECTION 2 CONTROLS FIGURE 2-4. BATTERIES, SWITCHES, HORN AND BEACON LIGHT INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY.
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SECTION 2 CONTROLS FIGURE 2-5.
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SECTION 2 CONTROLS FIGURE 2-5. GROUND COMPONENTS INSTALLATIONS ITEM # 1 2 3 4 PART NUMBER QTY.
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SECTION 2 CONTROLS FIGURE 2-6.
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SECTION 2 CONTROLS FIGURE 2-6. PLATFORM CABLES AND CONTROLS INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 PART NUMBER QTY.
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SECTION 2 CONTROLS FIGURE 2-7.
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SECTION 2 CONTROLS FIGURE 2-7. CONTROL BOX ASSEMBLY ITEM # PART NUMBER QTY. DESCRIPTION Ref CONTROL BOX ASSEMBLIES All Specs to Present & Australian Spec Prior to SN 0130017845 Prior to SN 0130010761 (was p/n 0861768) (Original Equipment) SN 0130010761 to Present (Service Replacement) Note: Original Equipment Control Box p/n 0861768 may have been replaced with Service Replacement Control Box p/n 1001098194. Identify component before ordering parts.
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SECTION 2 CONTROLS FIGURE 2-7. CONTROL BOX ASSEMBLY (CONTINUED) ITEM # 101 101A 101B 101C 201 201A 201B 201C 2-22 PART NUMBER QTY. 1600454 Ref 1600454 70000682 7027766 7027764 7027365 70000684 70000686 70000683 70000685 7027367 7027765 1 1 1 1 1 2 2 4 2 1 1 1001098192 Ref 1001098192 70001250 7027766 70001251 70001252 70000084 70000082 7027365 70000684 70000686 70000683 70000685 70001253 7027765 7027367 1 1 1 1 1 1 2 1 2 2 4 2 1 1 1 DESCRIPTION REV.
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SECTION 3 MAST 3121229 10MSP 3-1
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3-2 1 7 10MSP 26 1 7 20 1 7 1 38 3 22 26 9 1 7 27 6 10 19 32 11 36 13 37 201 210 1 7 25 203 206 26 18 1 7 26 6 51 45 3 1 38 16 204 52 34 1 7 26 50 45 34 29 208 211 12 6 14 1 8 27 35 207 205 43 31 42 209 37 36 24 4 49 44 49 1 7 22 48 33 50 32 51 3 202 41 40 39 26 1 38 28 105 46 31 1 8 106 43 42 101 109 15 104 33 48 3 1 38 21 52 1 7 110 107 102 1 25 103 106 108 26 47 26 1 7 1 5 301 302 304 305 306 17 30 12 24 49 44 49 SECTION 3 M
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SECTION 3 MAST FIGURE 3-1. MAST ASSEMBLY AND INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 3121229 PART NUMBER QTY.
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SECTION 3 MAST FIGURE 3-1. MAST ASSEMBLY AND INSTALLATION (CONTINUED) ITEM # PART NUMBER QTY. 44 45 46 47 48 49 50 51 52 4160124 4567491 4567750 4567751 4740007 4740414 4751000 4751500 4569003 2 2 1 1 2 4 8 2 3 0273417 101 102 103 104 105 106 107 108 109 110 201 202 203 204 205 206 207 208 209 210 211 301 302 303 304 305 306 3-4 DESCRIPTION REV.
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SECTION 4 PLATFORM 3121229 10MSP 4-1
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SECTION 4 PLATFORM FIGURE 4-1.
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SECTION 4 PLATFORM FIGURE 4-1. PLATFORM INSTALLATION (ALL SPECS TO PRESENT & AUSTRALIAN SPEC PRIOR TO SN 0130018678) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 PART NUMBER QTY.
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SECTION 4 PLATFORM FIGURE 4-2.
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SECTION 4 PLATFORM FIGURE 4-2. PLATFORM INSTALLATION (AUSTRALIAN SPEC ONLY) (SN 0130018678 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 101 102 103 104 105 3121229 PART NUMBER QTY.
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SECTION 4 PLATFORM FIGURE 4-3.
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SECTION 4 PLATFORM FIGURE 4-3. MATERIAL TRAY INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 3121229 PART NUMBER QTY. 0274011 Ref 0100011 0440287 0811610 1580027 2080040 2360684 3321701 3340962 Not Used 3450302 Not Used 4220222 4711600 4711700 2940165 1001097488 4740476 Not Used 0100019 AR 6 2 1 8 1 6 4 DESCRIPTION MATERIAL TRAY INSTALLATION REV.
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SECTION 4 PLATFORM FIGURE 4-4.
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SECTION 4 PLATFORM FIGURE 4-4. OPTIONAL BICYCLE CARRIERS INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 3121229 PART NUMBER QTY. DESCRIPTION REV. 0273570 0273571 Ref Ref Ref Ref BICYCLE CARRIER INSTALLATION Carrier on One Side Only Carrier on Both Sides Note: Qty Shown is for One Side Only. Double for Both Sides.
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SECTION 4 PLATFORM FIGURE 4-5.
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SECTION 4 PLATFORM FIGURE 4-5. OPTIONAL RUG CARRIER INSTALLATION ITEM # PART NUMBER QTY. 0240107 Ref 1 0240108 1 2 0240109 1 3 4 5 6 0791406 2080040 3311408 1706134 4 4 4 1 0240108 Ref 3311405 3520176 3931408 4568208 4630009 1 2 1 1 1 0240109 Ref 3311405 3422744 3520176 3931408 4569158 4630010 1 1 2 1 1 1 101 102 103 104 105 201 202 203 204 205 206 3121229 DESCRIPTION RUG CARRIER INSTALLATION REV.
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SECTION 4 PLATFORM FIGURE 4-6.
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SECTION 4 PLATFORM FIGURE 4-6. OPTIONAL FLUORESCENT TUBE CADDY ASSEMBLY ITEM # 1 2 3 4 5 6 7 8 9 3121229 PART NUMBER QTY. 0255040 Ref 4844840 4280296 3421453 3760170 1060380 0641410 3311405 1702365 1706326 1 2ft/0.7m 1 1 1 1 1 1 1 DESCRIPTION FLUORESCENT TUBE CADDY ASSEMBLY REV. B Weldment, Fluorescent Tube Caddy Strip, Wear Pin, Snapper Ring, Split Cable, Lanyard Bolt 1/4in-20NC x 1-1/4in Locknut 1/4in-20NC Decal - JLG Decal - Max Capacity (15lb.
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SECTION 4 PLATFORM FIGURE 4-6. OPTIONAL FLUORESCENT TUBE CADDY ASSEMBLY (CONTINUED) ITEM # 4-14 PART NUMBER QTY. DESCRIPTION 10MSP REV.
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SECTION 5 CYLINDER 3121229 10MSP 5-1
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SECTION 5 CYLINDER FIGURE 5-1.
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SECTION 5 CYLINDER FIGURE 5-1. LIFT CYLINDER ASSEMBLY (ORIGINAL EQUIPMENT) (PRIOR TO SN 0130011099) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NUMBER QTY. DESCRIPTION Ref Note: Original Equipment Cylinder may have been replaced with Service Replacement Cylinder. Identify p/n stamped on cylinder before ordering parts.
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SECTION 5 CYLINDER FIGURE 5-2.
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SECTION 5 CYLINDER FIGURE 5-2. LIFT CYLINDER ASSEMBLY (SERVICE REPLACEMENT) (SN 0130011099 TO PRESENT) ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 PART NUMBER QTY.
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SECTION 5 CYLINDER FIGURE 5-2. LIFT CYLINDER ASSEMBLY (SERVICE REPLACEMENT) (SN 0130011099 TO PRESENT) (CONTINUED) ITEM # 5-6 PART NUMBER QTY. DESCRIPTION 10MSP REV.
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SECTION 6 HYDRAULIC 3121229 10MSP 6-1
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SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM LIFT CYLINDER REF. PUMP REF.
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SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM ITEM # 1 to 2 3 4 5 6 101 102 103 PART NUMBER QTY. DESCRIPTION 0273546 0274181 Ref Ref Ref HYDRAULIC SYSTEM INSTALLATION Standard Hydraulic Oil Fire Resistant Hydraulic Oil Not Used 2120183 2221123 2221185 2754025 1 1 1 2 Use 1684531 1684531 Ref Ref Ref 2221173 2221172 2220591 1 1 1 Ref 7027247 3121229 1 REV.
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SECTION 6 HYDRAULIC FIGURE 6-1. HYDRAULIC DIAGRAM (CONTINUED) ITEM # 6-4 PART NUMBER QTY. DESCRIPTION 10MSP REV.
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SECTION 7 ELECTRICAL 3121229 10MSP 7-1
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SECTION 7 ELECTRICAL FIGURE 7-1.
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SECTION 7 ELECTRICAL ELECTRICAL SYSTEM 24VDC (4-6VOLT BATTERIES) 213 311A 308B 229D 302F 302E BEACON #1 (BASE MTD) CORD REEL 311 213A 229B ELEVATION/SPEED CUTBACK SWITCHES LIFT CYLINDER 304 302L BATTERY CHARGER BEACON #2 (MAST MTD) 213A 229A 302K OR 302C 213 503 506A 302L 302D 302A CHARGER 302B 302H 310A 302G LED LIGHTS 310B 303A 309A 310 221 308A 304A 402 307 401 221A 221A 229D 229D AC INPUT 229E 303 229G 107 P1 P2 P4 P5 P3 209 225 226 214 228 227 119 TILT PLAT
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SECTION 7 ELECTRICAL FIGURE 7-1.
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SECTION 7 ELECTRICAL FIGURE 7-1.
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SECTION 7 ELECTRICAL FIGURE 7-1.
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SECTION 7 ELECTRICAL FIGURE 7-1.
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SECTION 7 ELECTRICAL FIGURE 7-1.
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SECTION 7 ELECTRICAL FIGURE 7-1.
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SECTION 7 ELECTRICAL FIGURE 7-1.
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SECTION 8 DECALS 3121229 10MSP 8-1
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SECTION 8 DECALS FIGURE 8-1.
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SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION ITEM # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 101 PART NUMBER QTY.
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SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (CONTINUED) ITEM # PART NUMBER 103 QTY.
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SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (CONTINUED) ITEM # PART NUMBER 109 110 111 112 113 QTY. 1 1706115 1706117 1706115 1706118 1706116 Not Required Not Required 1706115 1706119 Not Required 1706616 1706617 2080057 See Note 114 1 1 4 1 1 1001131273 Not Required 0274568 Use 0274568 201 Ref Ref Ref 1 Use1001110242 Use1001110242 Ref 3121229 DESCRIPTION REV.
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SECTION 8 DECALS FIGURE 8-1. DECAL INSTALLATION (CONTINUED) ITEM # 8-6 PART NUMBER QTY. DESCRIPTION 10MSP REV.
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SECTION 9 RECOMMENDED SERVICE PARTS STOCK 10MSP The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.
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SECTION 9 RECOMMENDED SERVICE PARTS STOCK 10MSP The following list will service one machine (built to current production per date on the front cover) with emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department. Part Number 9-2 Description 10MSP Qty.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # PART NUMBER 10—1 3121229 QTY. Ref DESCRIPTION REV.
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SECTION 10 SPECIAL OPTIONS Note: This list is to accommodate machines ordered with special equipment. Options may not be applicable to all models. For more specific parts information contact JLG Parts Department. FIG & ITEM # 10-2 PART NUMBER QTY. DESCRIPTION 10MSP REV.
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SECTION 11 PART NUMBER INDEX Part Number 0100011 0100019 0100051 0100062 0100081 0140022 0140033 0240103 0240107 0240108 0240109 0240112 0240114 0255040 0273417 0273545 0273546 0273551 0273566 0273570 0273571 0274011 0274053 0274055 0274078 0274181 0274568 0274893 0274894 0274895 0274896 0274897 0274898 0274899 0274900 0274901 0274904 0274935 0275130 0275131 0275132 0275133 0275134 0275135 0275136 0275137 0275901 0275923 0362735 0400209 0400241 0440246 0440249 0440287 0440306 3121229 Page 1-3, 1-4, 1-1
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SECTION 11 Part Number 1706082 1706083 1706084 1706085 1706086 1706087 1706088 1706089 1706090 1706091 1706092 1706093 1706094 1706095 1706096 1706097 1706115 1706116 1706117 1706118 1706119 1706131 1706134 1706326 1706616 1706617 1706743 1706764 2080040 PART NUMBER INDEX Page .................. 8-3, 8-4 ......................... 8-4 ......................... 8-4 ......................... 8-4 .................. 8-3, 8-4 ......................... 8-4 ......................... 8-4 ........................
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SECTION 11 Part Number Page 4630010 ....................... 4-11 4711000 ....................... 2-10 4711400 1-3, 2-15, 2-19, 4-3, 4-5, 4-9 4711600 1-3, 1-11, 3-4, 4-3, 4-5, 4-7, 4-9 4711700 ......................... 4-7 4740007 ......................... 3-4 4740414 ......................... 3-4 4740476 ......................... 4-7 4750800 ....................... 2-15 4751000 .......2-17, 2-19, 3-4 4751400 ................ 1-4, 1-11 4751500 1-11, 2-7, 2-9, 2-19, 3-4 4761000 ................
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SECTION 11 Part Number 11-4 PART NUMBER INDEX Page Part Number Page Part Number 10MSP Page Part Number Page 3121229
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3121229 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA (717) 485-5161 (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W. 2444 Australia JLG Latino Americana Ltda. Rua Eng. Carlos Stevenson, 80-Suite 71 13092-310 Campinas-SP Brazil +61 2 65 811111 +61 2 65 813058 +55 19 3295 1025 JLG Deutschland GmbH Max-Planck-Str.