Use and Care Manual

NBseries Acidic Condensate pH Treatment Kits –– Installation/Operation & Maintenance
3
Installation
1. Remove Clear Cover machine bolt and nuts at both ends of cover.
2. Remove shipping bubble wrap and safely discard.
3. Remove “Date of installation label” and the red warranty tag”.
4. Remove the wall mounting “J” hook brackets.
5. Remove the pH power pellet™ bag.
6. Remove porous pellet bag from plastic shipping bag before placing in the NBT-23 tank.
Wall hung units:
1. Secure the “J” brackets through the holes provided 10” apart to the wall using the proper screws or bolts to handle eight pounds
of weight. If mounting to the jacket of boiler, hot water heater, or furnace caution should be taken not to damage wiring or any
components of these units with your mounting anchors. Place the NBT-23 tank into the “J” hooks; it is now ready to be piped. We
highly recommend using ¾” schedule40 PVC pipe and fittings.
2. The outlet port of the NBT-23 pH treatment tank shall be below the condensate drain of the boiler; hot water heater, furnace, and
stack drain. The heating units condensate drains shall be piped to the tank inlet port. The outlet port of the tank can be piped to an
open house waste drain or condensate pump system. Follow the piping diagram in this manual which best applies your installation.
3. Do not terminate the tank outlet piping outside where temperatures will reach freezing or below (32F or 0C).
4. Once mounting and piping are complete assure that the black ABS flow baffle is placed flatly on top of the mounting ribs at the
bottom of the tank.
5. Remove the pH power pellets™ from the plastic shipping bag and place the single pellet bag flat, evenly and on top of the black
ABS flow baffle. Do not remove the pellets from the polyester mesh bag. It is important that the bag and pellets fit squarely across
the ABS baffle so as not to let acidic condensate bypass the pellets.
6. Before operating the boiler, hot water heater, furnace or stack, fill the NBT-23 tank with fresh tap water to the tank outlet port.
Also fill any “P” traps with fresh tap water. NEVER OPERATE THE NBT-23 TANK DRY.
7. Replace the clear cover with the bolts and nuts provided, DO NOT OVER TIGHTEN. The flow arrow should always point in the
direction of the outlet port (Highest Port on the tank).
8. Pipe hangers or brackets should be used to support all piping.
9. Place the “Installation Label” on the side on the NBT-23 tank so as to be visible to the end user. Indicate on which date the unit
was installed. Also place the stringed “Red Warranty” tag in close proximately to the outlet port and advise the owner of the need to
replace the pellet bag at least once a year at minimum or if the pH falls below 5.0 pH which ever occurs first. Also advise the owner
of the need to fill out the warranty card online at www.jjmboilerworks.com or via mail.
Floor mounting units:
1. Place the NBT-23 tank in a location where it will not be a foot traffic hazard.
2. The “J” hook brackets may be used if the tank is place next to a wall or heating unit.
3. Follow steps 1-9 in the “WALL HUNG” section.
Operational Flow:
1. Once the heating unit is fired and acidic condensate is produced the condensate will flow from the heater condensate drain down
into the NBT-23 tank’s inlet port. The acidic condensate enters the bottom chamber of the tank below the ABS flow baffle. The acid
will now flow up through the ABS baffle ports via gravity and slight head pressure at which point it comes in contact with the Mag-
nesium Hydroxide Pellet bag (pH Power Pellets™). A chemical reaction now takes place in which ions from the acid and pellets are
exchanged raising the ph level of the acid in the range of 5.0 to 9.0 pH. In this ranged the condensate can be safely be put to a waste
drain via the NBT-23 outlet port and piping.